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Investigating the role and impact of N2 as a blowing agent in the fabrication of thermoplastic polyurethane foams 研究了N2作为发泡剂在热塑性聚氨酯泡沫制造中的作用和影响
4区 医学 Q3 Materials Science Pub Date : 2023-09-01 DOI: 10.1177/02624893231203376
Raghavendrakumar Rangappa, Shu-Kai Yeh
Fabricating low-density elastomeric foams with a homogenous cell structure has been challenging because of foam shrinkage. The low modulus of the elastomers and the high diffusivity of blowing agents lead to foam shrinkage and poor surface quality. Using N 2 as a physical blowing agent (PBA) is an eco-friendly foaming method to overcome foam shrinkage. In this study, PTMEG-MDI/BD-based TPU with a hardness of 85A, 90A, and 95A were foamed using N 2 . Nitrogen as a blowing agent created a homogeneous cell structure with an expansion ratio of more than five times, an average cell size of less than 25 μm, and a cell density of more than 10 9 cells/cm 3 . The shrinkage ratio and cellular morphology of CO 2 - and N 2 -blown TPU foam were compared at their maximum expansion ratio. At the maximum expansion ratio, the N 2 -blown foams exhibited a fine cell structure with a shrinkage ratio of less than 4%. However, the CO 2 -blown TPU foam showed a shrinkage ratio of 12.7% with significant cracks in the sample. The results demonstrate that using N 2 as a blowing agent can achieve an expansion ratio similar to that of CO 2 -blown foam, and the shrinkage problems of elastomeric foams can be significantly eliminated, which may help to maintain the physical properties of the foam.
由于泡沫收缩,制造具有均匀孔结构的低密度弹性体泡沫一直具有挑战性。弹性体的低模量和发泡剂的高扩散率导致泡沫收缩和表面质量差。使用n2作为物理发泡剂(PBA)是一种克服泡沫收缩的环保发泡方法。本研究以硬度为85A、90A和95A的PTMEG-MDI/ bd基TPU为材料,采用n2发泡。以氮气为发泡剂制备的晶胞结构均匀,膨胀率在5倍以上,平均晶胞尺寸小于25 μm,晶胞密度大于109 cells/ cm3。比较了CO 2和N 2吹制的TPU泡沫在最大膨胀比下的收缩率和细胞形态。在最大膨胀比下,氮气吹制的泡沫具有良好的孔状结构,收缩率小于4%。而co2吹制的TPU泡沫的收缩率为12.7%,试样中有明显的裂纹。结果表明,以n2为发泡剂可获得与co2吹制泡沫相似的膨胀比,可显著消除弹性体泡沫的收缩问题,有利于保持泡沫的物理性能。
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引用次数: 0
Mechanical and thermal properties of polyvinyl acetate foams reinforced with biopolymers 生物聚合物增强聚乙酸乙烯酯泡沫的力学和热性能
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2023-07-31 DOI: 10.1177/02624893231193501
M. E. Ergun, E. Ozen, N. Yildirim, Berk Dalkilic, Ergun Baysal
The study developed and designed polyvinyl acetate (PVAc) foams using advanced freeze-drying technology, which exhibited good heat-insulating ability, flame retardancy, and mechanical properties. Different combinations of bleach kraft pulp, water-soluble chitosan, and zinc borate were used to reinforce the foams. The foams exhibited desirable compression and flexural properties, with compression strength and compression modulus ranging from 0.01 MPa to 0.08 MPa and 0.05 MPa to 0.29 MPa, respectively, while flexural strength and flexural modulus ranged from 0.12 MPa to 5.37 MPa and 9.86 MPa to 260,85 MPa, respectively. The use of zinc borate as a reinforcement resulted in improved thermal properties and reduced mass loss at 600°C by 20.69%. Thermal conductivity tests indicated that the foams had low thermal conductivity values ranging from 0.037 W/mK to 0.074 W/mK. The foams with zinc borate (60  g/L) and high molecular weight water-soluble chitosan (70  g/L) reinforcement exhibited high limiting oxygen index (LOI) of 28.72%. Overall, the results suggest that the PVAc foams could serve as a promising sustainable alternative in thermal insulation and construction fields.
采用先进的冷冻干燥技术开发设计了具有良好隔热性能、阻燃性能和力学性能的聚醋酸乙烯酯(PVAc)泡沫材料。用漂白硫酸盐浆、水溶性壳聚糖和硼酸锌的不同组合来增强泡沫。泡沫材料具有良好的抗压和抗弯性能,抗压强度和抗压模量分别为0.01 MPa ~ 0.08 MPa和0.05 MPa ~ 0.29 MPa,抗弯强度和抗弯模量分别为0.12 MPa ~ 5.37 MPa和9.86 MPa ~ 260、85 MPa。使用硼酸锌作为增强剂可以改善热性能,并将600℃时的质量损失降低20.69%。导热系数测试表明,泡沫的导热系数较低,范围为0.037 ~ 0.074 W/mK。硼酸锌(60 g/L)和高分子量水溶性壳聚糖(70 g/L)增强泡沫的极限氧指数(LOI)较高,为28.72%。综上所述,研究结果表明,聚氯乙烯泡沫材料在保温和建筑领域具有良好的可持续发展前景。
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引用次数: 1
Influence of sodium-montmorillonite nanoclay on flammability, thermal stability, morphology, and mechanical properties of rigid water-blown palm oil-based polyurethane foam 钠蒙脱土纳米粘土对棕榈油基硬质水吹聚氨酯泡沫材料的可燃性、热稳定性、形态和力学性能的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2023-03-01 DOI: 10.1177/02624893231193499
M. H. Dzulkifli, R. A. Majid, M. Yahya
This paper presents the experimental works on rigid palm oil-based polyurethane (PU) foam reinforced with sodium-montmorillonite (Na-MMT). Filler loading was varied between 1 and 10 wt %., and the obtained foam was characterized for its combustibility, morphology, thermal stability, and mechanical response. Exfoliated clay microstructure was exhibited at lower Na-MMT loadings. Addition of nanoclay into the PU foam failed to impart any discernable improvement with regards to its flammability, believed due to stronger influence of low-functionality palm oil polyol used. Apparent improvement in thermal stability was observed at low clay amounts. Foam with finer cell size was obtained in the presence of Na-MMT, however only until a certain loading limit. Compressive strength generally increases with increasing clay content, but after 3 wt % the property deteriorated. Peculiarly, compressive strength rose again at 5 wt % and 6 wt % – postulated due to additional load-bearing effect of ‘integral skin’ – before plummeting back again beyond this value.
本文介绍了用钠蒙脱土(Na-MMT)增强棕榈油基聚氨酯(PU)刚性泡沫的实验研究。填料的装载量在1 - 10 wt %之间变化。所得泡沫的可燃性、形态、热稳定性和力学响应进行了表征。在较低的Na-MMT加载下,粘土的微观结构呈现出剥离。在聚氨酯泡沫中添加纳米粘土并没有给其可燃性带来任何明显的改善,这可能是由于所使用的低功能棕榈油多元醇的影响更大。在低粘土量下观察到热稳定性的明显改善。在Na-MMT存在的情况下,泡沫具有更细的孔尺寸,但只有在一定的载荷限制下才能得到。抗压强度一般随粘土含量的增加而增加,但超过3wt %后性能变差。特别的是,抗压强度在5 wt %和6 wt %时再次上升(假设是由于“整体表皮”的额外承重作用),然后再次下降到超过这个值。
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引用次数: 0
Enhanced effect of chloroprene on the mechanical properties of polyurethane foams 氯丁二烯对聚氨酯泡沫力学性能的增强作用
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2023-03-01 DOI: 10.1177/02624893231191258
Masoumeh Hosseinpour, H. R. Ashjari, M. S. Seyed dorraji, M. Rastgouy-Houjaghan, Sheida Faraji
In this research, a new method to increase the mechanical properties of the low-density polyurethane foams (PUFS) has been described. Chloroprene rubber (CR) is used as reinforcing the mechanical properties of the foam. Polyurethane foam (PUF) containing CR (PUF/CR) and pure PUF were characterized by mechanical testing, Fourier transform infrared spectroscopy (FT-IR), Scanning electron microscopy (SEM), Differential scanning calorimeter (DSC), Thermogravimetric analysis (TGA). The results of mechanical properties show the tensile strength of PUFS containing 0, 1, 2, 3, 4 and 5 wt% CR are 38.2, 42, 56.4, 61.48, 77.3 and 77.18 kPa, respectively. Also the morphological studies show by increasing the amount of CR in the foam structure, the foam cells are smaller and more closed. Graphical Abstract
在本研究中,介绍了一种提高低密度聚氨酯泡沫(PUFS)力学性能的新方法。氯丁橡胶(CR)用于增强泡沫的机械性能。采用力学性能测试、傅立叶变换红外光谱(FT-IR)、扫描电子显微镜(SEM)、差示扫描量热仪(DSC)、热重分析(TGA)对含有CR(PUF/CR)和纯PUF的聚氨酯泡沫塑料(PUF)进行了表征。力学性能结果表明,含有0、1、2、3、4和5wt%CR的PUFS的拉伸强度分别为38.2、42、56.4、61.48、77.3和77.18kPa。形态学研究还表明,通过增加泡沫结构中CR的量,泡沫细胞更小、更封闭。图形摘要
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引用次数: 0
Effect of small amount of functionalized multi-walled carbon nanotubes on the properties of rigid polyisocyanurate and polyurethane foam composites 少量功能化多壁碳纳米管对硬质聚异氰脲酸酯和聚氨酯泡沫复合材料性能的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2023-03-01 DOI: 10.1177/02624893231191838
R. Vlasov, D. Ryabova, Sakina Zeynalova, Marcel Nazmutdinov, Sergey Ryabov
Using small amounts of multi-walled carbon nanotubes (MWCNTs) functionalized with carboxyl groups, methyldiethanolamine and triethanolamine (from 0.005 to 0.1%), a series of rigid composite polyurethane-polyisocyanurate (PIR) and polyurethane (PUR) foams was obtained. The influence of these additives on the morphology of the cellular structure of the synthesized foams, as well as the change in their physical-mechanical and thermophysical characteristics, was analyzed. The effect of additions of functionalized MWCNTs on the change in compressive strength, Young’s modulus, thermal conductivity index, and mass loss during combustion of the synthesized foams has been studied. Based on the results obtained, the introduction of small amounts (up to 0.05%) of functionalized nanotubes in the foam composition improves the characteristics described above. The greatest effect was achieved using 0.05% carboxylated MWCNTs functionalized with triethanolamine.
采用少量羧基、甲基二乙醇胺和三乙醇胺(0.005 ~ 0.1%)功能化的多壁碳纳米管(MWCNTs),制备了一系列刚性复合聚氨酯-聚异氰脲酸酯(PIR)和聚氨酯(PUR)泡沫。分析了这些添加剂对合成泡沫的细胞结构形态的影响,以及它们的物理力学和热物理特性的变化。研究了功能化MWCNTs的加入对合成泡沫的抗压强度、杨氏模量、导热系数和燃烧过程中质量损失的影响。根据所获得的结果,在泡沫组合物中引入少量(高达0.05%)功能化纳米管可以改善上述特性。使用三乙醇胺功能化的0.05%羧化MWCNTs效果最好。
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引用次数: 0
Influence of particle geometry and size on the cell morphology of vacuum assisted rotationally molded foam 颗粒几何形状和尺寸对真空辅助旋转成型泡沫细胞形态的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2023-03-01 DOI: 10.1177/02624893231171662
J. Werner, D. Drummer
An increased awareness of sustainability among the population leads, from an industrial point of view, to efforts to act more ecologically as well as to the aim for lower production costs and an increased efficiency. With this in mind, a new process has been developed for foaming without blowing agents in rotational molding. Process related air inclusions in the polymer melt are expanded to form the cell structure by means of vacuum application. In the presented study, the influence of different particle sizes as well as the arising potential of deploying microgranules in the otherwise powder-based process is investigated with regard to the resulting foam cells. The results confirm that particle size and form greatly influence the existence and size of air inclusions in the polymer melt. It could be proven that these differences, caused by the particle characteristics, propagate during the foaming process and lead to different cell morphologies in the resultant foam. Furthermore, it is indicated that qualitative predictions of the resulting cell dimensions can be made on the basis of bulk density measurements and the analysis of the sintering behaviour of the initial particles.
从工业的角度来看,人们对可持续性的认识提高,导致努力采取更环保的行动,并实现降低生产成本和提高效率的目标。考虑到这一点,开发了一种在旋转成型中无发泡剂发泡的新工艺。聚合物熔体中与工艺相关的空气夹杂物通过真空应用而膨胀以形成单元结构。在本研究中,研究了不同颗粒尺寸的影响,以及在其他基于粉末的过程中部署微粒对产生的泡沫细胞的潜在影响。结果证实,颗粒的大小和形状对聚合物熔体中夹杂物的存在和大小有很大影响。可以证明,由颗粒特性引起的这些差异在发泡过程中传播,并导致所得泡沫中不同的细胞形态。此外,研究表明,可以在体积密度测量和初始颗粒烧结行为分析的基础上对所得电池尺寸进行定性预测。
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引用次数: 0
A study of the cell morphology and mechanical properties of bumper material PP-T-EPDM composite foam 保险杠材料PP-T-EPDM复合泡沫的细胞形态及力学性能研究
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2023-01-23 DOI: 10.1177/02624893231151363
S. Yetgin, H. Unal
In this study, cellular polypropylene based composite foams were prepared using an universal injection moulding machine. The chemical foaming agent was added to neat polypropylene (PP) polymer, talc filled polypropylene (PP-T) composite and talc filled polypropylene/ethylene-propylene-diene blend (PP-T-EPDM) composite materials at the ratio of 1% and 2% by weight. The influence of foaming agent content on the mechanical and cellular properties of both neat PP polymer and PP composites was investigated. The results showed that the tensile strength, tensile modulus, impact strength, hardness, cell diameter, foam density and viscosity values and skin layer thickness decreased while volume expansion ratio increased with the increment in chemical blowing agent content.
在本研究中,使用通用注塑机制备了聚丙烯基泡沫复合材料。将化学发泡剂以1重量%和2重量%的比例添加到纯聚丙烯(PP)聚合物、滑石填充聚丙烯(PP-T)复合材料和滑石填充聚丙烯/乙烯-丙烯-二烯共混物(PP-T-EPDM)复合材料中。研究了发泡剂含量对纯聚丙烯聚合物和聚丙烯复合材料力学性能和泡沫性能的影响。结果表明,随着化学发泡剂含量的增加,发泡剂的拉伸强度、拉伸模量、冲击强度、硬度、泡孔直径、泡沫密度和粘度值以及表层厚度均降低,而体积膨胀率增加。
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引用次数: 0
Role of hemp fiber addition on thermal stability, heat insulation, air permeability and cellular structural features of rigid polyurethane foam 麻纤维添加量对硬质聚氨酯泡沫材料热稳定性、隔热性能、透气性及孔结构特性的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2023-01-22 DOI: 10.1177/02624893231152383
U. Soykan, Ş. Kaya
In this current study, rigid polyurethane foams (RPUFs) composites were prepared using different percentage (3, 6, 9 and 12%) of the hemp fibers via one-shut one-step polymerization method. The influences of the hemp fiber addition on the RPUFs were investigated meticulously by means of Fourier-transform infrared spectroscopy (FTIR), thermo gravimetric analysis (TGA), thermal conductivity measurement and scanning electron microscopy (SEM) techniques by evaluating the alternations in the chemical structures of the component, thermal stability, apparent density, insulation performance and cellular topology of the produced samples. The structural analysis revealed that there existed the strong secondary chemical bonds between the functional groups belonging to the components and, depending on that, the improvement in the thermal stability of the foam samples was recorded accompanied by the formation of the better interfacial adhesion. Furthermore, thermal conductivity values of the hemp fiber-loaded RPUFs were observed to increase regularly with the increasing of the content level of the hemp fibers. This was explained by enhancement in the bulk phase conduction level depending of the apparent density rising, reduction in CO2 concentration inside cells as well as the formation of the distorted cellular structures. The obtained air permeability results displayed that the hemp fibers incorporated successfully with RPUF structure, which provides the occurrence of the novel micro barriers and pathways limiting the passage of the air throughout the matrix. The taken scanning electron microscopy images also indicated that the cellular morphology and dimensional stability of the produced foams affected negatively by the hemp fiber addition. At high contents, the wrinkled, non-uniform and irregular cellular structures were observed with ruptured and collapsed walls and struts.
在本研究中,使用不同百分比(3、6、9和12%)的大麻纤维,通过一步聚合法制备了硬质聚氨酯泡沫(RPUFs)复合材料。通过傅立叶变换红外光谱(FTIR)、热重分析(TGA)、热导率测量和扫描电子显微镜(SEM)技术,通过评估组分的化学结构、热稳定性、表观密度,生产样品的绝缘性能和蜂窝拓扑结构。结构分析表明,在属于组分的官能团之间存在较强的二次化学键,据此,泡沫样品的热稳定性得到改善,同时形成了更好的界面粘附性。此外,随着大麻纤维含量的增加,负载大麻纤维的RPUFs的热导率值有规律地增加。这可以通过体相传导水平的增强来解释,这取决于表观密度的增加、细胞内CO2浓度的降低以及扭曲细胞结构的形成。所获得的透气性结果表明,大麻纤维成功地与RPUF结构结合,这提供了限制空气在整个基体中通过的新型微屏障和途径。所拍摄的扫描电子显微镜图像还表明,所生产的泡沫的细胞形态和尺寸稳定性受到大麻纤维添加的负面影响。在高含量下,观察到褶皱、不均匀和不规则的细胞结构,壁和支柱破裂和塌陷。
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引用次数: 2
Natural rubber/wood composite foam: Thermal insulation and acoustic isolation materials for construction 天然橡胶/木材复合泡沫:建筑用隔热和隔音材料
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2023-01-06 DOI: 10.1177/02624893231151364
Laura Neves de Alencar, Fábio Friol Guedes Paiva, F. Okimoto, G. Bacarin, Guilherme Dognani, L. O. Salmazo, R. J. dos Santos, F. Cabrera, A. Job
With the advances in the field of civil construction and the world population growth, the development of policies is necessary for the management and reuse of generated residue. Thus, the present work proposes the use of expanded natural rubber as a polymeric matrix incorporated with eucalyptus filler as a reinforcing filler for the production of composites. Thermal insulation capacity was determined by the transient plane source and acoustic method by impedance tube. NR/W40 foam showed enhanced the acoustic insulation capacity. The maximum absorption of NR/W40 was 0.83, at 3257 Hz, which is three times higher than natural rubber foam. Highly inhomogeneous cell structures were observed with large, interconnected pores, improving the acoustic performance. Sound absorption coefficient for natural rubber foam with 40% wood (0.83 ± 0.046) was similar to PU foam (0.97 ± 0.009) with 20 mm in thickness, a density of 47 kg/m3 and 98% open cell content it is a well-known acoustic absorbent in the building sector. The NR/W40 sample recorded the best acoustic performance among the NR foams analyzed in this work, maintaining good sound absorption above 1500 Hz, demonstrating a possibility of wood reuse as a filler in based-rubber foam for acustic insulation.
随着民用建筑领域的发展和世界人口的增长,有必要制定相应的政策来管理和再利用产生的残留物。因此,目前的工作建议使用膨胀天然橡胶作为聚合物基质,结合桉树填料作为复合材料生产的增强填料。采用瞬态面源法和阻抗管声学法测定保温能力。NR/W40泡沫具有较强的隔声能力。在3257 Hz时,NR/W40的最大吸光度为0.83,是天然橡胶泡沫的3倍。观察到高度不均匀的细胞结构,具有大的,相互连接的孔隙,提高了声学性能。含40%木材的天然橡胶泡沫吸声系数(0.83±0.046)与厚度为20 mm、密度为47 kg/m3、开孔含量为98%的PU泡沫吸声系数(0.97±0.009)相似,是建筑领域知名的吸声材料。NR/W40样品在本研究分析的NR泡沫中记录了最佳的声学性能,在1500 Hz以上保持良好的吸声性能,这表明木材可以作为基橡胶泡沫中的隔声填料重复使用。
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引用次数: 0
Density graded polymer composite foams 密度梯度聚合物复合泡沫
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2022-11-30 DOI: 10.1177/02624893221143507
Xuemei Tan, D. Rodrigue
This article reviews the main developments associated with density graded polymer composite foams. After a short introduction, a discussion is made on both density graded polymer-based composites and foams separately to better understand the challenges when both structures are combined together to produce composite foams. In all cases, the basic concepts, fabrication methods, main properties and general applications are presented. Opening for future works are also presented to conclude.
本文综述了与密度梯度聚合物复合泡沫相关的主要发展。在简短的介绍之后,分别对密度梯度聚合物基复合材料和泡沫进行了讨论,以更好地理解当两种结构结合在一起生产复合泡沫时所面临的挑战。在所有情况下,介绍了基本概念、制造方法、主要性能和一般应用。最后还介绍了未来作品的开幕式。
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引用次数: 2
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Cellular Polymers
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