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Gas transport properties of cellular hollow fiber membranes based on LLDPE/LDPE blends 基于LLDPE/LDPE共混物的蜂窝中空纤维膜的气体传输性能
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-06-10 DOI: 10.1177/0262489320929300
Z. Razzaz, A. Mohebbi, D. Rodrigue
The production of foamed hollow fiber membranes (HFMs) is presented based on polymer blends using various concentrations of linear low-density polyethylene (LLDPE) and low-density polyethylene (LPDE) combined with azodicarbonamide (chemical blowing agent) to prepare samples via twin-screw extrusion. In particular, the blowing agent concentration as well as the stretching speed were found to be the most important parameters to achieve a good cellular structure for membrane application. From the samples obtained, a complete set of morphological, thermal, and gas transport characterization was performed. The results show that LLDPE/LDPE blends compared to neat LLDPE lead to higher cell density at high stretching speed, which is appropriate for membranes having higher gas permeability and selectivity due to lower cell wall thickness. The results also show that the developed cellular structure has high potential for the continuous production of HFMs for different gas separation, especially for hydrogen recovery.
以不同浓度的线性低密度聚乙烯(LLDPE)和低密度聚乙烯(LPDE)与偶氮二甲酰胺(化学发泡剂)为原料,采用双螺杆挤出法制备泡沫中空纤维膜(HFMs)。特别是发泡剂浓度和拉伸速度是获得良好的膜应用细胞结构的最重要参数。从获得的样品中,进行了一套完整的形态学,热学和气体传输表征。结果表明,与纯LLDPE相比,LLDPE/LDPE共混物在高拉伸速度下具有更高的细胞密度,这适用于具有较高透气性和选择性的膜,因为细胞壁厚度较低。研究结果还表明,成熟的细胞结构对于连续生产不同气体分离,特别是氢气回收的氢膜具有很大的潜力。
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引用次数: 2
Cell structure and mechanical properties of microcellular PLA foams prepared via autoclave constrained foaming 高压釜约束发泡法制备微孔PLA泡沫的细胞结构和力学性能
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-06-05 DOI: 10.1177/0262489320930328
Jinwei Chen, Ling Yang, Dahua Chen, Qunshan Mai, Meigui Wang, Lixuan Wu, Ping Kong
Microcellular polylactic acid (PLA) foams with various cell size and cell morphologies were prepared using supercritical carbon dioxide (sc-CO2) solid-state foaming to investigate the relationship between the cell structure and mechanical properties. Constrained foaming was used and a wide range of cell structures with a constant porosity of ∼75% by tuning saturation pressure (8–24 MPa) was developed. Experiments varying the saturation pressure while holding other variables’ constant show that the mean cell size and the mean cell wall thickness decreased, while the cell density and the open porosity increased with increase of pressure. Tensile modulus of PLA foams decreased with increasing the saturation pressure, but the specific tensile modulus of PLA foams was still 15–80% higher than that of solid PLA. Tensile strength and elongation at break first increased with increasing saturation pressure up to 16 MPa and then decreased with further increasing saturation pressure (20 MPa and 24 MPa) at which opened-cell structure produced. Compressive modulus, compressive strength, and compressive yield stress also followed the same variation trend. The results indicated that not only cell size plays an important role in properties of PLA foams but also cell morphology can influence these properties significantly.
采用超临界二氧化碳(sc-CO2)固态发泡法制备了具有不同孔尺寸和孔形态的微孔聚乳酸(PLA)泡沫,研究了其孔结构与力学性能的关系。使用了限制性发泡,并通过调节饱和压力(8–24 MPa)开发了一系列恒定孔隙率为~75%的细胞结构。在保持其他变量不变的情况下改变饱和压力的实验表明,随着压力的增加,平均孔尺寸和平均孔壁厚度减小,而孔密度和开孔率增加。PLA泡沫的拉伸模量随着饱和压力的增加而降低,但其比拉伸模量仍比固体PLA高15-80%。拉伸强度和断裂伸长率首先随着饱和压力的增加而增加,最高可达16MPa,然后随着饱和压力(20MPa和24MPa)的进一步增加而降低,在饱和压力下产生开孔结构。压缩模量、压缩强度和压缩屈服应力也遵循相同的变化趋势。结果表明,泡孔尺寸不仅对PLA泡沫的性能起着重要作用,而且泡孔形态也会对这些性能产生显著影响。
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引用次数: 11
Preparation and properties of melamine-formaldehyde rigid closed-cell foam toughened by ethylene glycol/carbon fiber 乙二醇/碳纤维增韧三聚氰胺甲醛刚性闭孔泡沫的制备及性能
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-06-04 DOI: 10.1177/0262489320929232
Chunhui Li, Haihong Ma, Zhengfa Zhou, Weibing Xu, F. Ren, Xinyu Yang
Toughing melamine-formaldehyde (MF) rigid closed-cell foams were prepared by using ethylene glycol (EG) and carbon fiber (CF) as composite toughening agents. The pulverization rate, compressive strength, bending strength, cellular structure, closed-cell ratio, water absorption ratio, thermal conductivity, thermal stability, limiting oxygen index (LOI), and char yield were characterized to study the morphology, mechanical, thermal, and fire-retardant properties of as-prepared toughing MF rigid foams. The pulverization rate result showed that introduction of composite modifier can obviously improve the toughness of MF rigid foams. The cellular structure, closed-cell ratio, and water absorption results showed that the addition of EG/CF can increase the closed-cell ratio and control the cell size of MF rigid foams. The compressive strength and bending strength results showed that the incorporation of composite modifier of MF rigid foams dramatically improved the mechanical properties. The LOI, char yield, and thermal stability results showed that the toughing MF rigid foams remained more intact char skeleton with flame-retardant effect, thus reducing the fire hazards. The as-prepared toughing MF rigid foams showed the best comprehensive performance with pulverization rate of 5.21%, compressive strength of 355.3 kPa, bending strength of 0.44 MPa, closed-cell ratio of 79.1%, water absorption of 9%, thermal conductivity of 0.031 W m−1 K−1, and LOI of 39.6%. Compared with unmodified MF rigid foams, toughing rigid closed-cell MF foams possess excellent pulverization rate, compressive strength, bending strength, cellular structure, thermal insulation, and flame retardancy.
以乙二醇(EG)和碳纤维(CF)为复合增韧剂,制备了三聚氰胺-甲醛(MF)刚性闭孔泡沫塑料。通过表征制粒率、抗压强度、抗弯强度、孔结构、闭孔比、吸水率、导热系数、热稳定性、极限氧指数(LOI)和炭产率,研究了制备的增韧MF刚性泡沫的形貌、力学性能、热性能和阻燃性能。粉碎率试验结果表明,复合改性剂的加入能明显提高MF刚性泡沫的韧性。细胞结构、闭孔率和吸水率结果表明,EG/CF的加入可以提高MF刚性泡沫的闭孔率,控制孔的大小。抗压强度和弯曲强度结果表明,复合改性剂的掺入显著改善了MF刚性泡沫的力学性能。LOI、炭产率和热稳定性结果表明,增韧MF刚性泡沫保持了更完整的炭骨架,具有阻燃作用,从而降低了火灾危险。制备的增韧MF刚性泡沫粉化率为5.21%,抗压强度为355.3 kPa,抗弯强度为0.44 MPa,闭孔率为79.1%,吸水率为9%,导热系数为0.031 W m−1 K−1,LOI为39.6%,综合性能最佳。与未改性的MF刚性泡沫相比,增韧MF闭孔刚性泡沫具有优异的粉碎率、抗压强度、抗弯强度、孔状结构、保温性能和阻燃性能。
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引用次数: 6
Analysis of static sealing rules of foamed silicone rubber based on a porous media model 基于多孔介质模型的发泡硅橡胶静密封规律分析
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-05-01 DOI: 10.1177/0262489319890076
Tianzheng Wen, Fei Guo, Yijie Huang, S. Zhu, X. Jia
We established a method for calculating and analyzing the static leakage rate based on a porous media model for foamed silicone rubber materials. The mechanical properties of the foamed silicone rubber material under macroscopic compression were described by the Ogden third (foam) model in the finite-element hyperelastic model. It solved the problem of difficult convergence of large compressible and volume compressible cell materials. The size and distribution of the cells on the surface of the foamed material were obtained by a white-light interferometer and mathematical fitting. The boundary conditions for solving the porous medium model were obtained by the coupling of the macroscopic contact pressure and the microscopic cell contact pressure. For the unique cell structure and contact state of the surface of the foamed material, the flow state of the fluid at the sealing interface was described by a porous medium model, and the leak rate was obtained. In addition, this article analyzed the effect of different compression and the relative pressure of the sealing end face on the leakage.
基于多孔介质模型,我们建立了一种计算和分析泡沫硅橡胶材料静态泄漏率的方法。泡沫硅橡胶材料在宏观压缩下的力学性能由有限元超弹性模型中的Ogden-third(泡沫)模型描述。它解决了大可压缩和体积可压缩单元材料难以收敛的问题。通过白光干涉仪和数学拟合获得了泡沫材料表面细胞的大小和分布。通过宏观接触压力和微观细胞接触压力的耦合,得到了求解多孔介质模型的边界条件。针对发泡材料表面独特的孔道结构和接触状态,通过多孔介质模型描述了流体在密封界面的流动状态,并获得了泄漏率。此外,本文还分析了不同压缩和密封端面相对压力对泄漏的影响。
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引用次数: 3
Air inclusions in the polymer melt functioning as intrinsic physical blowing agents for the generation of foams in rotational molding 聚合物熔体中的空气夹杂物作为固有的物理发泡剂,在旋转成型中产生泡沫
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-04-23 DOI: 10.1177/0262489320920070
J. Werner, Lukas Vetter, Sebastian Hertle, M. Wolf, D. Drummer
In recent years, foams have experienced a major economic uprise, not least due to their lightweight construction potential. In this article, a new process variation is presented, which enables the generation of foamed structures in rotational molding by the utilization of vacuum. The novel method is based on entrapped air in the melt as an intrinsic physical blowing agent. By applying negative pressure in the cooling or solidification phase, the air bubbles expand. The crystallization freezes the existing conditions and thus forms the foamed structure. The investigations presented consider influences by different pressures as well as the temperature at which the vacuum is applied. The results with polyethylene show that by varying the pressure as well as the application temperature of the vacuum, components with different densities and cell characteristics result. The resulting foamed components excel by an improved stiffness per unit weight ratio.
近年来,泡沫经历了重大的经济增长,尤其是由于其轻量化的建筑潜力。本文提出了一种新的工艺变化,使真空在旋转成型中产生泡沫结构成为可能。这种新方法是基于熔体中夹持的空气作为固有的物理发泡剂。通过在冷却或凝固阶段施加负压,气泡膨胀。结晶使现有条件冻结,从而形成泡沫结构。所提出的研究考虑了不同压力以及施加真空时的温度的影响。对聚乙烯的实验结果表明,通过改变真空压力和应用温度,可以得到不同密度和不同电池特性的组件。由此产生的泡沫组件的优点是提高了单位重量比的刚度。
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引用次数: 2
Crystallization-induced microcellular foaming behaviors of chain-extended polyethylene terephthalate 扩链聚对苯二甲酸乙二醇酯结晶诱导的微孔发泡行为
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-04-22 DOI: 10.1177/0262489320919952
Can Jiang, Shuo Han, Shihong Chen, Hongfu Zhou, Xiangdong Wang
The microcellular foaming of chain-extended polyethylene terephthalate (CPET) by crystallization induction method was reported in this article. The crystallization behaviors of various polyethylene terephthalate (PET) samples which were affected by the combined effect of pyromellitic dianhydride, Surlyn, and CO2 were investigated. After Surlyn was added to CPET, the crystal nucleation of various CPET samples was improved, and numerous but small spherulites were generated. Two kinds of CPET samples with the content of 0 phr and 1 phr Surlyn were foamed at various temperature by batch foaming method. Changing the saturation temperature could adjust the appearance of high-temperature melting crystals which would affect the final cellular structures in various CPET foams. With the decrease of saturation temperature, the cell size decreased while cell density increased. At the saturation temperature of 265°C and 250°C, the cell density of CPET foam with Surlyn was one magnitude larger than CPET foam without Surlyn. At the saturation temperature of 247°C, the microcellular PET foams with the cell density of 109 cells cm−3 and the cell size less than 10 µm had been developed successfully.
本文报道了用结晶诱导法制备长链聚对苯二甲酸乙二醇酯(CPET)的微孔发泡。研究了聚对苯二甲酸乙二醇酯(PET)样品在二酐、苏林和CO2共同作用下的结晶行为。在CPET中加入Surlyn后,各种CPET样品的结晶成核得到改善,生成了大量但细小的球晶。采用间歇发泡法,在不同温度下对含0 phr和1 phr苏林的两种CPET样品进行了发泡。改变饱和温度可以调节高温熔融晶体的形貌,从而影响各种CPET泡沫的最终胞状结构。随着饱和温度的降低,细胞尺寸减小,细胞密度增大。饱和温度为265℃和250℃时,含苏林的CPET泡沫的孔密度比不含苏林的CPET泡沫大一个数量级。在247℃的饱和温度下,成功制备了细胞密度为109 cells cm−3,细胞尺寸小于10µm的PET微孔泡沫。
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引用次数: 4
Fabrication of poly (lactic acid) foams using supercritical nitrogen 超临界氮气法制备聚乳酸泡沫
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-03-30 DOI: 10.1177/0262489320912357
Fatemeh Farhanmoghaddam, A. Javadi
In this article, poly (lactic acid) (PLA) was foamed via batch foaming using supercritical nitrogen as a physical blowing agent by two methods, conventional foaming process (CFP) and low-temperature foaming process (LTFP). The fabrication processes, cell morphologies, thermal properties, crystallization behavior, and electrical resistance of resulted foams were studied to investigate the effect of foaming on these properties of PLA. It was found that the foams resulted from CFP method have micrometric cell sizes, while LTFP method led to nanometric cell structure and high cell density. Also scanning electron microscopy showed that the PLA foams have a heterogeneous cellular structure. The results showed that the foaming process increased the melting point and degree of crystallinity of PLA, which led to decrease in the electrical resistance of samples.
本文以超临界氮气为物理发泡剂,采用常规发泡法(CFP)和低温发泡法(LTFP)两种方法对聚乳酸(PLA)进行间歇发泡。研究了泡沫材料的制备工艺、细胞形态、热性能、结晶行为和电阻,探讨了发泡对聚乳酸这些性能的影响。结果表明,CFP法制备的泡沫具有微米级的孔尺寸,而LTFP法制备的泡沫具有纳米级的孔结构和较高的孔密度。扫描电镜也显示PLA泡沫具有非均相的细胞结构。结果表明:发泡过程提高了聚乳酸的熔点和结晶度,导致样品的电阻降低;
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引用次数: 2
Preparation and characterization of PLA foam chain extended through grafting octa(epoxycyclohexyl) POSS onto carbon nanotubes 碳纳米管接枝八(环氧环己基)POSS扩链聚乳酸泡沫的制备与表征
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-03-19 DOI: 10.1177/0262489320912521
Wei Liu, Xunxian Zhu, Hongxiang Gao, Xiangdong Su, Xian Wu
Improving foamability of poly (lactic acid) (PLA) resin is a key issue for its critical foaming applications with high-performance and ultralow density. However, owing to the rheological nature of linear PLA chain structure with relatively low molecular weight, the overall foamability of PLA resin cannot meet the processing requirements of foaming purpose. Here, we describe a simple and versatile technique to prepare high foamability PLA resin by inducing chain extender through grafting octa(epoxycyclohexyl) polyhedral oligomeric silsesquioxanes (POSS) on carbon nanotubes (CNT). After the orderly assemble of the two nanoparticles, an obvious increase in melt elasticity of PLA is observed. The enhanced melt elasticity of PLA had a significant effect on controlling subsequent foaming behavior. Thus, a homogeneous and finer cellular morphology of PLA rigid foam was obtained with a proper content of CNT-POSS. Eventually, the expansion ratio of chain-extended PLA foam was 13 times higher than that of unmodified PLA foam. The proposed design methodology will potentially pave a way for designing and preparing high-performance PLA rigid foam products.
提高聚乳酸(PLA)树脂的发泡性是其高性能、超低密度发泡应用的关键问题。然而,由于分子量相对较低的线性PLA链结构的流变性,PLA树脂的整体发泡性不能满足发泡目的的加工要求。在这里,我们描述了一种简单而通用的技术,通过在碳纳米管(CNT)上接枝八(环氧环己基)多面体低聚倍半硅氧烷(POSS)诱导扩链剂来制备高发泡性PLA树脂。两种纳米颗粒有序组装后,PLA的熔体弹性明显增加。PLA熔体弹性的增强对控制后续发泡行为有显著影响。因此,在CNT-POSS含量适当的情况下,获得了均匀且精细的PLA刚性泡沫的细胞形态。最终,扩链PLA泡沫的膨胀率比未改性PLA泡沫高13倍。所提出的设计方法将有可能为设计和制备高性能PLA硬质泡沫产品铺平道路。
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引用次数: 6
The effects of filler contents and particle sizes on properties of green kenaf-filled natural rubber latex foam 填料含量和粒径对绿红麻填充天然胶乳泡沫性能的影响
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-03-01 DOI: 10.1177/0262489319890201
S. Kudori, H. Ismail
The effects of filler loading and size of kenaf fibre on the mechanical properties of kenaf fibre-filled natural rubber latex foam (NRLF) have been studied. The NRLF was prepared by using the Dunlop method. The kenaf fibre was sieved to 97, 144 and 200 µm particle sizes and incorporated into the rubber vulcanizates at 0, 1, 3, 5 and 7 part per hundred rubber fibre contents. Increasing kenaf fibre loading in NRLF resulted in the reduction of tensile strength, elongation at break and recovery percentage but increased in modulus at 100% (M100), compression strength, compression set, hardness and foam density. At the same kenaf fibre loading, smaller size of kenaf fibre-filled NRLF showed higher tensile properties, compression strength, compression set and hardness. Scanning electron microscope demonstrated that as kenaf fibre loading and size increased, a larger pore size of NRLF was formed and this led to tensile strength, M100, compression strength and hardness.
研究了红麻纤维填充量和粒径对红麻纤维填充天然胶乳泡沫材料力学性能的影响。采用Dunlop法制备NRLF。将红麻纤维筛选到97、144和200µm的粒径,并以0、1、3、5和7‰的橡胶纤维含量掺入橡胶硫化胶中。增加红麻纤维在NRLF中的负荷,导致拉伸强度、断裂伸长率和回复率降低,但增加了100%模量(M100)、抗压强度、压缩集定、硬度和泡沫密度。在相同的红麻纤维负荷下,越小尺寸的红麻纤维填充NRLF具有较高的拉伸性能、抗压强度、压缩集度和硬度。扫描电镜结果表明,随着红麻纤维载荷和粒径的增大,NRLF的孔径增大,从而导致了NRLF的抗拉强度、M100、抗压强度和硬度的增大。
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引用次数: 10
Synergetic effect of nanoclay and nano-CaCO3 hybrid filler systems on the foaming properties and cellular structure of polystyrene nanocomposite foams using supercritical CO2 纳米粘土和纳米caco3杂化填料体系对超临界CO2聚苯乙烯纳米复合泡沫材料发泡性能和泡沫结构的协同效应
IF 1.6 4区 医学 Q3 Materials Science Pub Date : 2020-01-22 DOI: 10.1177/0262489319900948
Xinghan Lian, Wenjie Mou, Tairong Kuang, Xianhu Liu, Shuidong Zhang, Fangfang Li, Tongxun Liu, Xiangfang Peng
Supercritical fluids have been widely used to prepare various polymer nanocomposite foams due to their high-efficiency, rich-resource, and environment-friendly characteristics. In this work, we prepared polystyrene (PS) nanocomposites with different contents of hybrid fillers of nanoclay and nano-calcium carbonate (nano-CaCO3) and then were foamed by batch foaming method using supercritical carbon dioxide as a physical blowing agent. The effect of hybrid nanofillers components and foaming temperature and pressure on the foaming properties and cellular structure of PS nanocomposite foams was systematically investigated. Dynamic rheology results indicated that the complex viscosity and storage modulus were enhanced with the addition of hybrid fillers. Scanning electron microscopic images show that all samples foamed uniformly macrocells under the given conditions. More importantly, the hybrid fillers of nano-CaCO3 and nanoclay exhibit a significant synergistic effect in improving PS foaming properties, which can be ascribed to the different roles of the two fillers during cell nucleation and cell growth. For instance, the PS/0.22/0.88 nanocomposite foamed under the conditions of 20 MPa and 130°C has shown the finest cell structure (higher cell density of 1.91 × 1010 and smaller cell diameter of 2.28 µm) due to the coeffect of the hybrid nanofillers. Finally, the synergistic mechanism of these two nanofillers on PS foaming behavior was discussed.
超临界流体以其高效、资源丰富、环境友好的特点,被广泛应用于制备各种高分子纳米复合泡沫材料。本文以不同含量的纳米粘土和纳米碳酸钙(纳米caco3)为杂化填料,制备了聚苯乙烯(PS)纳米复合材料,并以超临界二氧化碳为物理发泡剂,采用间歇发泡法进行了泡沫制备。系统研究了杂化纳米填料组分、发泡温度和发泡压力对PS纳米复合泡沫的发泡性能和孔结构的影响。动态流变学结果表明,混合填料的加入提高了复合粘度和存储模量。扫描电镜图像显示,在给定条件下,所有样品均形成均匀的大细胞。更重要的是,纳米caco3和纳米粘土的杂化填料在改善PS发泡性能方面表现出显著的协同效应,这可以归因于两种填料在细胞成核和细胞生长过程中的不同作用。例如,在20 MPa和130℃条件下发泡的PS/0.22/0.88纳米复合材料,由于杂化纳米填料的协同作用,显示出最佳的电池结构(电池密度为1.91 × 1010,电池直径为2.28µm)。最后讨论了两种纳米填料对聚苯乙烯发泡性能的协同作用机理。
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引用次数: 3
期刊
Cellular Polymers
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