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Air inclusions in the polymer melt functioning as intrinsic physical blowing agents for the generation of foams in rotational molding 聚合物熔体中的空气夹杂物作为固有的物理发泡剂,在旋转成型中产生泡沫
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-04-23 DOI: 10.1177/0262489320920070
J. Werner, Lukas Vetter, Sebastian Hertle, M. Wolf, D. Drummer
In recent years, foams have experienced a major economic uprise, not least due to their lightweight construction potential. In this article, a new process variation is presented, which enables the generation of foamed structures in rotational molding by the utilization of vacuum. The novel method is based on entrapped air in the melt as an intrinsic physical blowing agent. By applying negative pressure in the cooling or solidification phase, the air bubbles expand. The crystallization freezes the existing conditions and thus forms the foamed structure. The investigations presented consider influences by different pressures as well as the temperature at which the vacuum is applied. The results with polyethylene show that by varying the pressure as well as the application temperature of the vacuum, components with different densities and cell characteristics result. The resulting foamed components excel by an improved stiffness per unit weight ratio.
近年来,泡沫经历了重大的经济增长,尤其是由于其轻量化的建筑潜力。本文提出了一种新的工艺变化,使真空在旋转成型中产生泡沫结构成为可能。这种新方法是基于熔体中夹持的空气作为固有的物理发泡剂。通过在冷却或凝固阶段施加负压,气泡膨胀。结晶使现有条件冻结,从而形成泡沫结构。所提出的研究考虑了不同压力以及施加真空时的温度的影响。对聚乙烯的实验结果表明,通过改变真空压力和应用温度,可以得到不同密度和不同电池特性的组件。由此产生的泡沫组件的优点是提高了单位重量比的刚度。
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引用次数: 2
Crystallization-induced microcellular foaming behaviors of chain-extended polyethylene terephthalate 扩链聚对苯二甲酸乙二醇酯结晶诱导的微孔发泡行为
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-04-22 DOI: 10.1177/0262489320919952
Can Jiang, Shuo Han, Shihong Chen, Hongfu Zhou, Xiangdong Wang
The microcellular foaming of chain-extended polyethylene terephthalate (CPET) by crystallization induction method was reported in this article. The crystallization behaviors of various polyethylene terephthalate (PET) samples which were affected by the combined effect of pyromellitic dianhydride, Surlyn, and CO2 were investigated. After Surlyn was added to CPET, the crystal nucleation of various CPET samples was improved, and numerous but small spherulites were generated. Two kinds of CPET samples with the content of 0 phr and 1 phr Surlyn were foamed at various temperature by batch foaming method. Changing the saturation temperature could adjust the appearance of high-temperature melting crystals which would affect the final cellular structures in various CPET foams. With the decrease of saturation temperature, the cell size decreased while cell density increased. At the saturation temperature of 265°C and 250°C, the cell density of CPET foam with Surlyn was one magnitude larger than CPET foam without Surlyn. At the saturation temperature of 247°C, the microcellular PET foams with the cell density of 109 cells cm−3 and the cell size less than 10 µm had been developed successfully.
本文报道了用结晶诱导法制备长链聚对苯二甲酸乙二醇酯(CPET)的微孔发泡。研究了聚对苯二甲酸乙二醇酯(PET)样品在二酐、苏林和CO2共同作用下的结晶行为。在CPET中加入Surlyn后,各种CPET样品的结晶成核得到改善,生成了大量但细小的球晶。采用间歇发泡法,在不同温度下对含0 phr和1 phr苏林的两种CPET样品进行了发泡。改变饱和温度可以调节高温熔融晶体的形貌,从而影响各种CPET泡沫的最终胞状结构。随着饱和温度的降低,细胞尺寸减小,细胞密度增大。饱和温度为265℃和250℃时,含苏林的CPET泡沫的孔密度比不含苏林的CPET泡沫大一个数量级。在247℃的饱和温度下,成功制备了细胞密度为109 cells cm−3,细胞尺寸小于10µm的PET微孔泡沫。
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引用次数: 4
Fabrication of poly (lactic acid) foams using supercritical nitrogen 超临界氮气法制备聚乳酸泡沫
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-03-30 DOI: 10.1177/0262489320912357
Fatemeh Farhanmoghaddam, A. Javadi
In this article, poly (lactic acid) (PLA) was foamed via batch foaming using supercritical nitrogen as a physical blowing agent by two methods, conventional foaming process (CFP) and low-temperature foaming process (LTFP). The fabrication processes, cell morphologies, thermal properties, crystallization behavior, and electrical resistance of resulted foams were studied to investigate the effect of foaming on these properties of PLA. It was found that the foams resulted from CFP method have micrometric cell sizes, while LTFP method led to nanometric cell structure and high cell density. Also scanning electron microscopy showed that the PLA foams have a heterogeneous cellular structure. The results showed that the foaming process increased the melting point and degree of crystallinity of PLA, which led to decrease in the electrical resistance of samples.
本文以超临界氮气为物理发泡剂,采用常规发泡法(CFP)和低温发泡法(LTFP)两种方法对聚乳酸(PLA)进行间歇发泡。研究了泡沫材料的制备工艺、细胞形态、热性能、结晶行为和电阻,探讨了发泡对聚乳酸这些性能的影响。结果表明,CFP法制备的泡沫具有微米级的孔尺寸,而LTFP法制备的泡沫具有纳米级的孔结构和较高的孔密度。扫描电镜也显示PLA泡沫具有非均相的细胞结构。结果表明:发泡过程提高了聚乳酸的熔点和结晶度,导致样品的电阻降低;
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引用次数: 2
Preparation and characterization of PLA foam chain extended through grafting octa(epoxycyclohexyl) POSS onto carbon nanotubes 碳纳米管接枝八(环氧环己基)POSS扩链聚乳酸泡沫的制备与表征
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-03-19 DOI: 10.1177/0262489320912521
Wei Liu, Xunxian Zhu, Hongxiang Gao, Xiangdong Su, Xian Wu
Improving foamability of poly (lactic acid) (PLA) resin is a key issue for its critical foaming applications with high-performance and ultralow density. However, owing to the rheological nature of linear PLA chain structure with relatively low molecular weight, the overall foamability of PLA resin cannot meet the processing requirements of foaming purpose. Here, we describe a simple and versatile technique to prepare high foamability PLA resin by inducing chain extender through grafting octa(epoxycyclohexyl) polyhedral oligomeric silsesquioxanes (POSS) on carbon nanotubes (CNT). After the orderly assemble of the two nanoparticles, an obvious increase in melt elasticity of PLA is observed. The enhanced melt elasticity of PLA had a significant effect on controlling subsequent foaming behavior. Thus, a homogeneous and finer cellular morphology of PLA rigid foam was obtained with a proper content of CNT-POSS. Eventually, the expansion ratio of chain-extended PLA foam was 13 times higher than that of unmodified PLA foam. The proposed design methodology will potentially pave a way for designing and preparing high-performance PLA rigid foam products.
提高聚乳酸(PLA)树脂的发泡性是其高性能、超低密度发泡应用的关键问题。然而,由于分子量相对较低的线性PLA链结构的流变性,PLA树脂的整体发泡性不能满足发泡目的的加工要求。在这里,我们描述了一种简单而通用的技术,通过在碳纳米管(CNT)上接枝八(环氧环己基)多面体低聚倍半硅氧烷(POSS)诱导扩链剂来制备高发泡性PLA树脂。两种纳米颗粒有序组装后,PLA的熔体弹性明显增加。PLA熔体弹性的增强对控制后续发泡行为有显著影响。因此,在CNT-POSS含量适当的情况下,获得了均匀且精细的PLA刚性泡沫的细胞形态。最终,扩链PLA泡沫的膨胀率比未改性PLA泡沫高13倍。所提出的设计方法将有可能为设计和制备高性能PLA硬质泡沫产品铺平道路。
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引用次数: 6
The effects of filler contents and particle sizes on properties of green kenaf-filled natural rubber latex foam 填料含量和粒径对绿红麻填充天然胶乳泡沫性能的影响
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-03-01 DOI: 10.1177/0262489319890201
S. Kudori, H. Ismail
The effects of filler loading and size of kenaf fibre on the mechanical properties of kenaf fibre-filled natural rubber latex foam (NRLF) have been studied. The NRLF was prepared by using the Dunlop method. The kenaf fibre was sieved to 97, 144 and 200 µm particle sizes and incorporated into the rubber vulcanizates at 0, 1, 3, 5 and 7 part per hundred rubber fibre contents. Increasing kenaf fibre loading in NRLF resulted in the reduction of tensile strength, elongation at break and recovery percentage but increased in modulus at 100% (M100), compression strength, compression set, hardness and foam density. At the same kenaf fibre loading, smaller size of kenaf fibre-filled NRLF showed higher tensile properties, compression strength, compression set and hardness. Scanning electron microscope demonstrated that as kenaf fibre loading and size increased, a larger pore size of NRLF was formed and this led to tensile strength, M100, compression strength and hardness.
研究了红麻纤维填充量和粒径对红麻纤维填充天然胶乳泡沫材料力学性能的影响。采用Dunlop法制备NRLF。将红麻纤维筛选到97、144和200µm的粒径,并以0、1、3、5和7‰的橡胶纤维含量掺入橡胶硫化胶中。增加红麻纤维在NRLF中的负荷,导致拉伸强度、断裂伸长率和回复率降低,但增加了100%模量(M100)、抗压强度、压缩集定、硬度和泡沫密度。在相同的红麻纤维负荷下,越小尺寸的红麻纤维填充NRLF具有较高的拉伸性能、抗压强度、压缩集度和硬度。扫描电镜结果表明,随着红麻纤维载荷和粒径的增大,NRLF的孔径增大,从而导致了NRLF的抗拉强度、M100、抗压强度和硬度的增大。
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引用次数: 10
Synergetic effect of nanoclay and nano-CaCO3 hybrid filler systems on the foaming properties and cellular structure of polystyrene nanocomposite foams using supercritical CO2 纳米粘土和纳米caco3杂化填料体系对超临界CO2聚苯乙烯纳米复合泡沫材料发泡性能和泡沫结构的协同效应
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-01-22 DOI: 10.1177/0262489319900948
Xinghan Lian, Wenjie Mou, Tairong Kuang, Xianhu Liu, Shuidong Zhang, Fangfang Li, Tongxun Liu, Xiangfang Peng
Supercritical fluids have been widely used to prepare various polymer nanocomposite foams due to their high-efficiency, rich-resource, and environment-friendly characteristics. In this work, we prepared polystyrene (PS) nanocomposites with different contents of hybrid fillers of nanoclay and nano-calcium carbonate (nano-CaCO3) and then were foamed by batch foaming method using supercritical carbon dioxide as a physical blowing agent. The effect of hybrid nanofillers components and foaming temperature and pressure on the foaming properties and cellular structure of PS nanocomposite foams was systematically investigated. Dynamic rheology results indicated that the complex viscosity and storage modulus were enhanced with the addition of hybrid fillers. Scanning electron microscopic images show that all samples foamed uniformly macrocells under the given conditions. More importantly, the hybrid fillers of nano-CaCO3 and nanoclay exhibit a significant synergistic effect in improving PS foaming properties, which can be ascribed to the different roles of the two fillers during cell nucleation and cell growth. For instance, the PS/0.22/0.88 nanocomposite foamed under the conditions of 20 MPa and 130°C has shown the finest cell structure (higher cell density of 1.91 × 1010 and smaller cell diameter of 2.28 µm) due to the coeffect of the hybrid nanofillers. Finally, the synergistic mechanism of these two nanofillers on PS foaming behavior was discussed.
超临界流体以其高效、资源丰富、环境友好的特点,被广泛应用于制备各种高分子纳米复合泡沫材料。本文以不同含量的纳米粘土和纳米碳酸钙(纳米caco3)为杂化填料,制备了聚苯乙烯(PS)纳米复合材料,并以超临界二氧化碳为物理发泡剂,采用间歇发泡法进行了泡沫制备。系统研究了杂化纳米填料组分、发泡温度和发泡压力对PS纳米复合泡沫的发泡性能和孔结构的影响。动态流变学结果表明,混合填料的加入提高了复合粘度和存储模量。扫描电镜图像显示,在给定条件下,所有样品均形成均匀的大细胞。更重要的是,纳米caco3和纳米粘土的杂化填料在改善PS发泡性能方面表现出显著的协同效应,这可以归因于两种填料在细胞成核和细胞生长过程中的不同作用。例如,在20 MPa和130℃条件下发泡的PS/0.22/0.88纳米复合材料,由于杂化纳米填料的协同作用,显示出最佳的电池结构(电池密度为1.91 × 1010,电池直径为2.28µm)。最后讨论了两种纳米填料对聚苯乙烯发泡性能的协同作用机理。
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引用次数: 3
Production and characterization of fully biobased foamed films based on gelatin 明胶基全生物发泡膜的制备与表征
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-01-07 DOI: 10.1177/0262489319897632
J. Solorza-Feria, M. A. Ortiz-Zarama, A. Jiménez–Aparicio, D. Rodrigue
The objective of this study was to produce and characterize gelatin foamed films using extrusion. Three “optimum” formulations containing tannic acid, nanoclays (Cloisite Na+), glycerol, water, and gelatin, as well as three “controls” without tannic acid and nanoclays were prepared by calendering. Furthermore, the three “optimum” formulations were produced by extrusion film blowing only, since no stable processing conditions could be obtained for the controls. A complete set of sample characterization was performed, including morphological, mechanical, physical, and thermal properties. The results showed that besides the processing method, the thickness was also controlled by the glycerol and water content, leading to density slightly above unity, with higher values for the optimum materials. The calendered films from the optimum formulations showed overall a higher number of cells and cell density than the controls. Higher elastic moduli and tensile strengths were obtained for the films from the optimum formulations made by either method because of the reinforcing effect of the tannic acid and nanoclays, but this led to lower strain at break. The thermal profiles were similar for all films, with higher stability for the optimum formulations. The results were also explained via chemical interactions between the components as observed by Fourier transform infrared spectroscopy. Overall, the optimum formulations not only produced better foamed films in terms of general properties but were much easier to process by both methods (calendering and blowing).
本研究的目的是生产和表征明胶泡沫薄膜的挤压。通过压延法制备了含有单宁酸、纳米粘土(Cloisite Na+)、甘油、水和明胶的三种“最佳”配方,以及不含单宁酸和纳米粘土的三种“对照”配方。此外,三种“最佳”配方仅通过挤出吹膜生产,因为无法获得稳定的加工条件作为控制。完成了一套完整的样品表征,包括形态,机械,物理和热性能。结果表明,除加工方法外,厚度还受甘油和水分含量的控制,导致密度略高于1,最佳材料的密度值较高。最佳配方的压延膜总体上显示细胞数量和细胞密度高于对照。由于单宁酸和纳米粘土的增强作用,两种方法制备的最佳配方均获得了较高的弹性模量和抗拉强度,但这导致了较低的断裂应变。所有薄膜的热分布相似,最佳配方具有较高的稳定性。通过傅里叶变换红外光谱观察到的组分之间的化学相互作用也解释了这一结果。总的来说,最佳配方不仅在一般性能方面产生更好的泡沫薄膜,而且通过两种方法(压延和吹制)更容易加工。
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引用次数: 3
The influence of blowing agent addition, talc filler content, and injection velocity on selected properties, surface state, and structure of polypropylene injection molded parts 研究了发泡剂添加量、滑石填料含量和注射速度对聚丙烯注塑件的性能、表面状态和结构的影响
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-01-01 DOI: 10.1177/0262489319873642
Paweł Palutkiewicz, M. Trzaskalska, E. Bociąga
The effects of blowing agent, talc, and injection velocity on properties of polypropylene molded parts were presented. Blowing agent was dosed to plastic in amounts 1–2% and talc 10–20%. The results of selected properties, such as weight, thickness, hardness, impact strength, tensile strength, and gloss, were presented. The article also presents microscopic investigations. The blowing agent and talc content have a large impact on mechanical properties and gloss of parts than addition of blowing agent. The use of the blowing agent in an amount of 2 wt% will allow the reduce injection cycle time by reducing the hold pressure and hold time. Addition of blowing agents lowers of tensile strength, hardness, impact strength, and significantly affected the gloss. Talc filler contributes to a significant increase in the weight of parts, a decrease in hardness, impact strength, and tensile strength. The injection velocity has no significant effect on parts properties.
研究了发泡剂、滑石粉和注射速度对聚丙烯模塑件性能的影响。发泡剂用量为塑料的1-2%,滑石粉用量为10-20%。给出了所选性能的结果,如重量、厚度、硬度、冲击强度、拉伸强度和光泽度。文章还介绍了微观研究。发泡剂和滑石含量对零件的机械性能和光泽度的影响比发泡剂的添加量大。发泡剂的用量为2wt %,可以通过降低保持压力和保持时间来减少注射周期时间。发泡剂的加入降低了拉伸强度、硬度、冲击强度,并显著影响了光泽度。滑石填料有助于显著增加零件的重量,降低硬度,冲击强度和抗拉强度。注射速度对零件性能无显著影响。
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引用次数: 12
Effect of PBAT on physical, morphological, and mechanical properties of PBS/PBAT foam PBAT对PBS/PBAT泡沫物理、形态和力学性能的影响
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-01-01 DOI: 10.1177/0262489319873859
Aekartit Boonprasertpoh, D. Pentrakoon, Jirawut Junkasem
This study examines the effect of poly(butylene adipate-co-terephthalate) (PBAT) content on the physical, morphological, and mechanical properties of poly(butylene succinate) (PBS)/PBAT foam. A compression molding technique was used to prepare the PBS/PBAT foam using the chemical blowing agent azodicarbonamide and the cross-linking agent dicumyl peroxide. The chemical structure and morphological properties of PBS/PBAT foam were examined via Fourier transform infrared and scanning electron microscopy techniques, respectively, whereas tensile and flexural properties were investigated using a universal testing machine. The results reveal that the incorporation of PBAT barely enhances the viscosity of the PBS/PBAT blend, producing only minor changes in the average cell size of PBS/PBAT foam. However, increasing the PBAT content contributes to a relatively significant improvement in the flexibility and toughness of PBS/PBAT foam, where a decrease in Young’s modulus and tensile strength of the PBS/PBAT foam is observed compared with those of the PBS foam. Similar behavior to the tensile results is noticed for the flexural properties of the neat and PBS/PBAT foams.
本研究考察了聚己二酸丁二酯(PBAT)含量对聚丁二酸丁二酯(PBS)/PBAT泡沫的物理、形态和力学性能的影响。以化学发泡剂偶氮二甲酰胺和交联剂过氧化二氨基苄酯为原料,采用压缩成型技术制备了PBS/PBAT泡沫塑料。利用傅里叶变换红外和扫描电镜技术分别检测了PBS/PBAT泡沫的化学结构和形态性能,并利用万能试验机研究了拉伸和弯曲性能。结果表明,PBAT的加入几乎没有提高PBS/PBAT共混物的粘度,仅对PBS/PBAT泡沫的平均孔大小产生微小的变化。然而,PBAT含量的增加对PBS/PBAT泡沫的柔韧性和韧性有相对显著的改善,与PBS泡沫相比,PBS/PBAT泡沫的杨氏模量和抗拉强度有所降低。与拉伸结果相似的行为被注意到的是整齐和PBS/PBAT泡沫的弯曲性能。
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引用次数: 18
Novel 3-D hierarchical multiconfiguration graphene/polyaniline-based aerogels with directed higher performances 具有定向高性能的新型三维分级多结构石墨烯/聚苯胺基气凝胶
IF 1.6 4区 医学 Q4 MATERIALS SCIENCE, BIOMATERIALS Pub Date : 2020-01-01 DOI: 10.1177/0262489319885031
Rui Yao, J. Ju, Z. Yao
Novel three-dimensional (3-D) hierarchical multiconfiguration graphene/polyaniline-based aerogels were synthesized via in situ polymerization and directed freeze-drying method. The composite aerogels enhanced excellent thermal and electrical performances, at the same time, their 3-D hierarchical multiconfiguration was robust and stable, which made them more beneficial to be applied to thermal or electrical fields. Graphene oxide/polyaniline (GO/AP) and reduced graphene oxide (RGO/AP) were prepared. The multiconfiguration structure can be apparently observed through scanning electron microscopy image of GO/AP aerogel: the aerogels were composed of skeleton structure with paralleled open holes; the skeleton structure was made up by hierarchical GO sheet with AP network; and the AP network consisted of AP skeleton and nanopores. GO/AP aerogels showed higher heat resistance than single AP aerogel. In addition, compared with GO/AP and AP aerogels, RGO/AP aerogel had the best electrical performances (vertical electrical conductivity: 1.23 S cm−1 and specific capacitance: 580 F g−1). What is more, attributed to the multiconfiguration structure, the composite aerogels exhibited excellent performances in holes extending direction.
采用原位聚合和定向冷冻干燥法制备了新型的三维分层多构型石墨烯/聚苯胺气凝胶。复合气凝胶增强了优异的热学和电学性能,同时其三维分层多构型具有鲁棒性和稳定性,更有利于应用于热或电场。制备了氧化石墨烯/聚苯胺(GO/AP)和还原氧化石墨烯(RGO/AP)。通过扫描电镜图像可以明显观察到GO/AP气凝胶的多构型结构:气凝胶由具有平行开孔的骨架结构组成;骨架结构由带AP网络的分层氧化石墨烯片构成;AP网络由AP骨架和纳米孔组成。氧化石墨烯/AP气凝胶的耐热性高于单一AP气凝胶。此外,与GO/AP和AP气凝胶相比,RGO/AP气凝胶具有最佳的电性能(垂直电导率为1.23 S cm−1,比电容为580 F g−1)。此外,由于复合气凝胶的多构型结构,复合气凝胶在孔洞延伸方向上表现出优异的性能。
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引用次数: 1
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Cellular Polymers
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