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Energy and exergy analysis of primary steam superheating effects on the steam ejector applied in the solar renewable refrigeration cycle in the presence of spontaneous nucleation 自发成核条件下一次蒸汽过热对太阳能可再生制冷循环蒸汽喷射器的能量和火用分析
Q4 ENGINEERING, CHEMICAL Pub Date : 2023-11-01 DOI: 10.1515/cppm-2023-0038
Han zhang Wang
Abstract The generator energy consumption in the renewable refrigeration cycles is supplied by solar energy, geothermal energy and waste heat. The thermal energy of low grade can be utilized to superheat the vapour in a generator of the refrigeration cycle. The effect of primary flow superheating was examined on the renewable refrigeration cycle performance using the wet steam model in the ejector. The vapour’s degree of superheating was selected in the 0–100 K range. The superheating level effects were investigated on parameters (wet steam, entrainment ratio, energy consumption, COP, second law efficiency and exergy destruction). The aim of this study is a comprehensive evaluation of the effect of superheat on the ejector refrigeration cycle and the flow behavior in the steam ejector simultaneously. The results represented that superheating the inlet steam in the primary nozzle weakens the spontaneous condensation intensity and delays the condensation shock, the combining process between the secondary flow and the primary flow is improved, and the entrainment ratio is increased, the generator energy consumption and the efficiency of the second law are decreased, the exergy destruction in the ejector is reduced, and the total exergy destruction of the refrigeration cycle is increased. Considering the second law efficiency, COP, the entrainment ratio and the energy consumption, a temperature of 40° of the superheat was achieved as the best degree of the superheat in this cycle that in comparison to the state without superheating, the entrainment ratio and COP are increased by 4.4 % and 1 %, the second law efficiency and the generator energy consumption are reduced by 19.5 % and 1.6 %, respectively.
摘要可再生制冷循环中的发电机能耗主要由太阳能、地热能和余热提供。利用低品位热能对制冷循环发生器中的蒸汽进行过热度。利用喷射器湿蒸汽模型,研究了一次流过热对可再生制冷循环性能的影响。蒸汽的过热度选择在0-100 K范围内。研究了过热水平对湿蒸汽、夹带比、能耗、COP、第二定律效率和火用破坏等参数的影响。本研究的目的是综合评价过热对喷射器制冷循环和蒸汽喷射器内流动特性的影响。结果表明:一次喷嘴进口蒸汽过热减弱了自发冷凝强度,延迟了冷凝激波,改善了二次流与一次流的结合过程,增加了夹带比,降低了发生器能耗和第二定律效率,减少了喷射器的火用破坏,增加了制冷循环的总火用破坏。综合考虑第二定律效率、COP、夹带比和能耗,该循环的最佳过热度为过热温度40°,与无过热状态相比,夹带比和COP分别提高了4.4%和1%,第二定律效率和发电机能耗分别降低了19.5%和1.6%。
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引用次数: 0
Solar driven desalination system for power and desalination water production by concentrated PVT and MED system 太阳能驱动海水淡化系统,集中PVT和MED系统发电和海水淡化
Q4 ENGINEERING, CHEMICAL Pub Date : 2023-10-23 DOI: 10.1515/cppm-2023-0044
Xiaochuan Zhang
Abstract In this paper, a thermodynamic study of the combination of Concentrated Photovoltaic Thermal (CPVT) and Multi Effect Desalination (MED) system was conducted. CPVT produces electricity, and the heat produced in CPVT is used for the MED system. Engineering Equation Software (EES) was utilized to simulate this system. The effect of CPVT parameters (area, concentration ratio, and average solar radiation) and MED parameters (effect number and temperature of heating steam) were investigated on the produced heat, produced power, exergy destruction, total mass flow rate (FR) of desalinated water, total FR of feed water, heating steam FR and total brine FR. The range of changes for CPVT surface, concentration ratio, and average solar radiation was considered from 2000 m 2 to 20000 m 2 , from 5 to 15 and from 400 W/m 2 to 1100 W/m 2 , respectively. Based on obtained results, as the surface area of the solar panel, the ratio of concentration, and average solar radiation increase, the heat produced increases. Transferring this heat to the MED unit increases the total FR of desalinated water. But it has no significant effect on the Gain ratio (GOR). As the surface area of the solar panel increases from 10000 m 2 to 12000 m 2 , the average radiation intensity increases from 800 W/m 2 to 1000 W/m 2 , and the concentration ratio increases from 10 to 12 in effect the number of 4 and steam temperature of 70 °C, the total mass FR of desalinated water increases by 29 %, 23 %, and 20 %, respectively.
摘要本文对聚光光伏热(CPVT)与多效海水淡化(MED)系统的组合进行了热力学研究。CPVT产生电能,CPVT产生的热量用于MED系统。利用工程方程软件(EES)对该系统进行了仿真。考察了CPVT参数(面积、浓度比和平均太阳辐射)和MED参数(加热蒸汽效应数和温度)对产热、产功率、火用破坏、淡化水总质量流量(FR)、给水总质量流量、加热蒸汽总质量流量和卤水总质量流量的影响,CPVT表面、浓度比和平均太阳辐射的变化范围为2000 ~ 20000 m 2;5 ~ 15 W/ m2和400w / m2 ~ 1100w / m2。根据得到的结果,随着太阳能电池板表面积、浓度比和平均太阳辐射的增加,产生的热量也随之增加。将这些热量传递到MED装置可以增加淡化水的总过滤率。但对增益比(GOR)无显著影响。当太阳能电池板表面积从10000 m2增加到12000 m2,平均辐射强度从800 W/ m2增加到1000 W/ m2,浓度比从10增加到12(有效数为4),蒸汽温度为70℃时,淡化水总质量FR分别增加29%、23%和20%。
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引用次数: 0
Numerical investigation of the effects of dry gas model and wet steam model in solar-driven refrigeration ejector system 干气模型和湿蒸汽模型对太阳能驱动制冷喷射器系统影响的数值研究
Q4 ENGINEERING, CHEMICAL Pub Date : 2023-10-16 DOI: 10.1515/cppm-2023-0042
Honglun Cong, Jiao Zhang
Abstract Nowadays, the use of equipment with little pollution is essential due to the increase in the planet’s temperature. Ejectors are considered one of the equipment with no pollution, and their failure rate is low due to the lack of moving parts. Also, scholars have recently focused on improving the efficiency of industrial equipment. The use of accurate modeling is required to improve steam ejector performance. In a steam ejector, non-equilibrium condensation creates a two-phase flow situation. The wet steam model, used in this study, characterizes this two-phase flow. The study’s objective was to compare this wet steam model with the dry gas model. In the wet steam model, the liquid mass fraction is 0.25, and its calculated entrainment ratio is lower than the dry gas model, closely matching experimental observations. The dry gas model reaches a maximum Mach number of about 5, while the wet steam model approximates 4. A significant temperature difference exists between the two models, with the dry gas model indicating lower temperatures compared to the wet steam model. Diagonal shocks and expansion waves are evident in the mixing chamber, fixed cross-section, and diffuser. These phenomena occur with greater intensity and a slight delay in the wet steam model compared to the dry gas model.
摘要:随着地球温度的不断升高,使用低污染的设备是必不可少的。喷射器被认为是无污染的设备之一,由于没有运动部件,故障率很低。此外,学者们最近也关注于提高工业设备的效率。为了提高蒸汽喷射器的性能,需要采用精确的建模方法。在蒸汽喷射器中,非平衡冷凝产生两相流的情况。本研究中使用的湿蒸汽模型表征了这种两相流。这项研究的目的是比较湿蒸汽模型和干气体模型。在湿蒸汽模型中,液体质量分数为0.25,其计算的夹带比低于干气体模型,与实验观察结果吻合较好。干气模型的最大马赫数约为5,湿蒸汽模型的最大马赫数约为4。两种模型之间存在显著的温差,干气体模型的温度低于湿蒸汽模型。在混合室、固定截面和扩散器中存在明显的对角激波和膨胀波。与干气模型相比,这些现象在湿蒸汽模型中以更大的强度和轻微的延迟发生。
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引用次数: 0
Energy, exergy, and economic analyses and optimization of a deethanizer tower of a petrochemical plant 某石化装置deethanizer塔的能源、能源、经济分析与优化
Q4 ENGINEERING, CHEMICAL Pub Date : 2023-10-11 DOI: 10.1515/cppm-2023-0012
Mingguang Yao
Abstract The distillation tower’s reboiler is one of the largest energy consumers in petrochemical facilities, and reducing its energy consumption is a crucial issue. This study proposes two optimal methods, namely Direct Vapor Recompression (DVR) and External Vapor Recompression (EVR), to reduce the consumption of cold and hot utilities in a petrochemical deethanizer tower. The Pars petrochemical in Iran is taken as a case study, and the proposed methods are compared with the base case using energy, exergy, and economic approaches, simulated through Aspen HYSYS software in the steady-state design conditions. Exergy analysis reveals that the EVR and DVR methods reduce the exergy destruction of the deethanizer tower by about 70.06 % and 67.29 %, respectively, compared to the base case. Moreover, the EVR method allows for complete recycling of low-pressure vapor, reducing the total exergy destruction rate from 0.871 to 0.261 GJ/t ethane . The feed separation cost for the base case, DVR, and EVR are estimated to be around 28 $/kg feed , 21.57 $/kg feed , and 21.14 $/kg feed , respectively. The EVR method results in reduced utility and ethane separation cost rates from 5.153 to 3.274 $/t ethane and 17.64 to 15.78 $/year. Overall, the findings suggest that both DVR and EVR methods are effective in reducing the energy consumption and costs associated with deethanizer tower operations. Moreover, real-time optimization techniques can be developed to monitor and adjust the deethanizer tower’s operating parameters, such as feed flow rate, reboiler duty, and reflux ratio.
摘要精馏塔再沸器是石化设备中耗能最大的装置之一,降低其能耗是一个关键问题。本文提出了直接蒸汽再压缩(Direct Vapor Recompression, DVR)和外部蒸汽再压缩(External Vapor Recompression, EVR)两种优化方法,以降低石化deethanizer塔冷热公用设施的消耗。以伊朗Pars石化为例,通过Aspen HYSYS软件对稳态设计条件下的能源、火用和经济方法与基本情况进行了比较。火用分析表明,与基本情况相比,EVR和DVR方法分别减少了70.06%和67.29%的塔用能破坏。此外,EVR方法允许低压蒸汽完全回收,将总火用破坏率从0.871降低到0.261 GJ/t乙烷。基本情况下,DVR和EVR的饲料分离成本估计分别约为28美元/公斤饲料,21.57美元/公斤饲料和21.14美元/公斤饲料。EVR方法降低了效用和乙烷分离成本,从5.153美元/吨乙烷到3.274美元/吨乙烷,从17.64美元/年到15.78美元/年。总体而言,研究结果表明,DVR和EVR方法都能有效降低与deethanizer塔操作相关的能耗和成本。此外,还可以开发实时优化技术来监测和调整deethanizer塔的操作参数,如进料流量,再沸器负载和回流比。
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引用次数: 0
Frontmatter 头版头条
Q4 ENGINEERING, CHEMICAL Pub Date : 2023-10-01 DOI: 10.1515/cppm-2023-frontmatter5
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引用次数: 0
A new approach to model the fluid dynamics in sandwich packings 一种模拟夹层充填流体力学的新方法
Q4 ENGINEERING, CHEMICAL Pub Date : 2023-09-20 DOI: 10.1515/cppm-2023-0054
Patrick Franke, Iman Shabanilemraski, Markus Schubert, Uwe Hampel, Eugeny Y. Kenig
Abstract Sandwich packings represent new separation column internals, with a potential to intensify mass transfer. They comprise two conventional structured packings with different specific geometrical surface areas. In this work, the complex fluid dynamics in sandwich packings is modeled using a novel approach based on a one-dimensional, steady momentum balance of the liquid and gas phases. The interactions between the three present phases (gas, liquid, and solid) are considered by closures incorporated into the momentum balance. The formulation of these closures is derived from two fluid-dynamic analogies for the film and froth flow patterns. The adjustable parameters in the closures are regressed for the film flow using dry pressure drop measurements and liquid hold-up data in trickle flow conditions. For the froth flow, the tuning parameters are fitted to overall pressure drop measurements and local liquid hold-up data acquired from ultra-fast X-ray tomography (UFXCT). The model predicts liquid hold-up and pressure drop data with an average relative deviation of 16.4 % and 19 %, respectively. Compared to previous fluid dynamic models for sandwich packings, the number of adjustable parameters could be reduced while maintaining comparable accuracy.
摘要夹层填料是一种新的分离柱内部结构,具有加强传质的潜力。它们由两种具有不同几何表面积的传统结构填料组成。在这项工作中,采用一种基于液相和气相一维稳定动量平衡的新方法对夹层填料中的复杂流体动力学进行了建模。目前三相(气、液、固)之间的相互作用通过纳入动量平衡的闭包来考虑。这些闭包的公式来源于两种流体动力学类比,用于膜和泡沫流动模式。利用干压降测量和滴流条件下的液体保持率数据,对膜流中的可调参数进行了回归。对于泡沫流动,调整参数与从超快速x射线断层扫描(UFXCT)获得的总体压降测量和局部液持率数据相匹配。该模型预测的含液率和压降数据平均相对偏差分别为16.4%和19%。与之前的三明治填料流体动力学模型相比,可调参数的数量可以减少,同时保持相当的精度。
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引用次数: 0
Removal efficiency of organic chloride from naphtha fraction using micro and nano-γ-Al2O3 sintered adsorbents 微纳米-γ-Al2O3烧结吸附剂对石脑油馏分中有机氯化物的去除效果
Q4 ENGINEERING, CHEMICAL Pub Date : 2023-09-01 DOI: 10.1515/cppm-2023-0064
Behnam Hosseingholilou, Samad Arjang, Majid Saidi
Abstract This research examines the removal efficiency of organic chloride (OC) compounds from the naphtha fraction of polluted crude oil (CO) using sintered micro and nano γ-Al 2 O 3 at a consistent temperature of 30 °C. The adsorbents were characterized through BET, SEM-EDS, and XRD analyses. When utilizing micro-adsorbents to eliminate OC components from naphtha fraction samples containing initial contaminant concentrations of 105 and 8.5 mg/L, the maximum removal efficiency reached only 28 % and 56 %, respectively. In contrast, the use of nano-based adsorbents resulted in significantly higher adsorption percentages, exceeding 45 % and 96 % for the same two samples, respectively. Equilibrium investigations revealed that the Freundlich isotherm model yielded a superior match for the adsorption equilibrium data for the nano-adsorbents case, while the Langmuir model accurately characterized the data for the micro-adsorbents. Kinetic data analysis indicated that the adsorption kinetics for nano-adsorbents followed the pseudo-second-order model, while the micro-adsorbents obeyed the intra-particle diffusion mechanism. Overall, these findings suggest that sintered γ-Al 2 O 3 nanoparticles (NPs) are more effective than microparticles (MPs) for the adsorptive removal of organic chlorides (OCs) from crude oil’s naphtha distillate.
摘要本研究考察了微纳米烧结γ-Al 2o3在30℃恒温条件下对污染原油(CO)石脑油馏分中有机氯化物(OC)的去除效果。通过BET、SEM-EDS和XRD对吸附剂进行了表征。当微吸附剂对初始污染物浓度为105和8.5 mg/L的石脑油馏分样品的OC组分进行去除时,最大去除率分别只有28%和56%。相比之下,使用纳米吸附剂的吸附率明显更高,对相同的两个样品分别超过45%和96%。平衡研究表明,Freundlich等温线模型对纳米吸附剂的吸附平衡数据有较好的匹配,而Langmuir模型对微吸附剂的吸附平衡数据有较好的描述。动力学数据分析表明,纳米吸附剂的吸附动力学服从准二级模型,而微吸附剂的吸附动力学服从颗粒内扩散机制。总的来说,这些发现表明,烧结γ-Al - 2o3纳米颗粒(NPs)比微颗粒(MPs)更有效地吸附去除原油石脑油馏出物中的有机氯化物(OCs)。
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引用次数: 0
Mathematical modelling of water-based biogas scrubber operating at digester pressure 在沼气池压力下运行的水基沼气洗涤器的数学模型
IF 0.9 Q4 ENGINEERING, CHEMICAL Pub Date : 2023-08-30 DOI: 10.1515/cppm-2022-0082
S. Saini, M. Rane
Abstract The socio-economic feasibility of biogas as a renewable source of energy has been analyzed for the energy security of India. The impact of Indian government schemes such as the National Biogas and Manure Management Programme (NBMMP) for the implementation of Bioenergy has been discussed in detail. The feasibility of a water-based scrubber (high as well as low pressure) for Bio-methane production in the Indian scenario was analyzed. Theoretical modeling for Steady-State Digester Pressure Water-based Biogas Scrubber (DP-WBS) was performed using the Sum Rate Method. Design parameters for a DP-WBS-based scrubber having a capacity of 60 Nm3/h were optimized at the digester pressure of 110 mm of the Water Column (WC). Modeling for raw biogas (CH4 64 %, CO2 30 %, H2S 1000 ppm) scrubbing was done with and without water recirculation. Sensitivity analysis shows that a 90 m3/h water flow rate and a total of 7 theoretical stages are required to reduce the CO2 concentration in biogas from 30 % to <2.58 % and H2S concentration from 1000 ppm to <20 ppm. H2S removal efficiency in the scrubber was found to be highly dependent on operating conditions at the regeneration section.
摘要:为了印度的能源安全,分析了沼气作为可再生能源的社会经济可行性。印度政府计划,如国家沼气和粪肥管理计划(NBMMP)对生物能源实施的影响已经被详细讨论。分析了水基洗涤器(高压和低压)在印度生产生物甲烷的可行性。采用和速率法对稳态消化池压力水基沼气洗涤器(DP-WBS)进行了理论建模。在水柱压力为110 mm的条件下,优化了容量为60 Nm3/h的dp - wbs洗涤塔的设计参数。对原料沼气(CH4 64 %,CO2 30 %,H2S 1000 ppm)进行建模,并在有无水循环的情况下进行洗涤。敏感性分析表明,要将沼气中CO2浓度从30 %降低到<2.58 %,H2S浓度从1000 ppm降低到<20 ppm,需要90 m3/h的水流量和7个理论级。研究发现,洗涤器中H2S的去除效率高度依赖于再生段的操作条件。
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引用次数: 0
Parameter estimation in non-linear chemical processes: an opposite point-based differential evolution (OPDE) approach 非线性化学过程中的参数估计:一种基于对点的微分进化(OPDE)方法
IF 0.9 Q4 ENGINEERING, CHEMICAL Pub Date : 2023-08-18 DOI: 10.1515/cppm-2022-0044
Swati Yadav, Rakesh Angira
Abstract In recent years, evolutionary algorithms have been gaining popularity for finding optimal solutions to non-linear multimodal problems encountered in many engineering disciplines. Differential evolution (DE), an evolutionary algorithm, is a novel optimization method capable of handling nondifferentiable, non-linear, and multimodal objective functions. DE is an efficient, effective, and robust evolutionary optimization method. Still, DE takes large computational time to optimize the computationally expensive objective functions. Therefore, an attempt to speed up DE is considered necessary. This paper introduces a modification to the original DE that enhances the convergence rate without compromising solution quality. The proposed opposite point-based differential evolution (OPDE) algorithm utilizes opposite point-based population initialization, in addition to random initialization. Such an improvement reduces computational effort. The OPDE has been applied to benchmark test functions and high-dimensional non-linear chemical engineering problems. The proposed method of population initialization accelerates the convergence speed of DE, as indicated by the results obtained using benchmark test functions and non-linear chemical engineering problems.
近年来,进化算法在许多工程学科中得到广泛应用,用于寻找非线性多模态问题的最佳解。差分进化算法是一种能够处理不可微、非线性和多模态目标函数的新型优化方法。DE是一种高效、稳健的进化优化方法。然而,DE需要大量的计算时间来优化计算代价昂贵的目标函数。因此,尝试加速DE被认为是必要的。本文引入了对原DE的一种改进,在不影响解质量的情况下提高了收敛速度。在随机初始化的基础上,提出了基于相对点的差分进化(OPDE)算法。这样的改进减少了计算工作量。OPDE已被应用于基准测试函数和高维非线性化工问题。利用基准测试函数和非线性化工问题得到的结果表明,所提出的种群初始化方法加快了DE的收敛速度。
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引用次数: 0
Hydrodynamics of shear thinning fluid in a square microchannel: a numerical approach 方形微通道中剪切稀化流体的流体力学:数值方法
IF 0.9 Q4 ENGINEERING, CHEMICAL Pub Date : 2023-08-14 DOI: 10.1515/cppm-2022-0076
S. Yadav, Bushra Khatoon, Shabih -Ul-Hasan, M. S. Alam
Abstract In this present work, a numerical study was conducted for the formation of a slug bubble for shear thinning non-Newtonian fluid in a cross-junction 2-D square horizontal microchannel. Carboxymethyl cellulose (CMC) of concentration 0.2 (w/w%) percent was used as a continuous phase that shows the shear thinning behavior of non-Newtonian fluid and Nitrogen (N2) was used as the discrete phase. The pressure-based double precision solver was used in ANSYS FLUENT 2021 R2 with the volume of fluid (VOF) method. The finite volume method is applied for the discretization of the continuity and momentum equation. This article also focuses on the fluctuation of static pressure, mechanism of slug, annular, and churn annular flow i.e., obtained by the variation in the inlet velocities. On the other hand, a concept that was applied in this work was also validated with the prior literature data.
摘要在本工作中,对交叉连接二维方形水平微通道中剪切稀化非牛顿流体段塞气泡的形成进行了数值研究。使用浓度为0.2(w/w)%的羧甲基纤维素(CMC)作为显示非牛顿流体的剪切稀化行为的连续相,并且使用氮气(N2)作为离散相。基于压力的双精度求解器在ANSYS FLUENT 2021 R2中使用,采用流体体积(VOF)法。将有限体积法应用于连续性和动量方程的离散化。本文还重点讨论了静压的波动、段塞流、环空流和搅拌环空流的机理,即通过入口速度的变化获得的波动。另一方面,本工作中应用的一个概念也通过先前的文献数据进行了验证。
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引用次数: 0
期刊
Chemical Product and Process Modeling
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