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Optimal design of pressure swing adsorption units for hydrogen recovery under uncertainty 不确定条件下氢气回收变压吸附装置的优化设计
IF 0.9 Q3 Chemical Engineering Pub Date : 2023-05-04 DOI: 10.1515/cppm-2022-0081
O. Golubyatnikov, E. Akulinin, S. Dvoretsky
Abstract The paper proposes an approach to the optimal design of pressure swing adsorption (PSA) units for hydrogen recovery under uncertainty, which provides a reasonable margin of the potential resource of the PSA hydrogen unit and compensates for the negative impact of a random change in uncertain parameters within specified limits. A heuristic iterative algorithm is proposed to solve the design problem with a profit criterion, which is guaranteed to provide the technological requirements for the PSA unit, regardless of the values that take uncertain parameters from the specified intervals of their possible change. An experimental verification of the approach with the root-mean-square error of 19.43 % has been carried out. Optimization problems of searching for a combination of mode and design parameters under uncertainty for a range of 4-bed 4-step VPSA units with a capacity of 100–2000 L/min STP have been solved taking into account the requirements for hydrogen purity of 99.99+ %, gas inlet velocity of 0.2 m/s, and bed pressure drop (no more than 1 atm). It has been established that taking into account uncertainties leads to an increase in energy costs by 8–10 %, a decrease in profit by 10–15 %, and a decrease in hydrogen recovery by 4–5 %, which is a payment for the uninterrupted operation of the PSA unit. The effect of uncertain parameters (percentage composition of the gas mixture; gas temperature; the diameter of adsorbent particles) on the key indicators of the PSA process (recovery, profit, hydrogen purity, unit capacity) has been established and trends in adsorption duration, adsorption and desorption pressure, P/F ratio, valve capacity, bed length, adsorber diameter for design of hydrogen PSA unit, which are necessary for subsequent design and scaling of units.
摘要本文提出了一种在不确定条件下用于氢气回收的变压吸附装置的优化设计方法,该方法为变压吸附氢气装置的潜在资源提供了合理的裕度,并补偿了不确定参数在规定范围内随机变化的负面影响。提出了一种启发式迭代算法来解决具有利润准则的设计问题,该算法保证为PSA装置提供技术要求,而不管从其可能变化的指定间隔中取不确定参数的值如何。均方根误差为19.43的方法的实验验证 % 已执行。容量为100–2000的4床4步VPSA单元在不确定条件下搜索模式和设计参数组合的优化问题 考虑到氢气纯度为99.99的要求,已解决了L/min STP+ %, 进气速度为0.2 m/s,床层压降(不超过1 atm)。已经确定,考虑到不确定性会导致能源成本增加8-10 %, 利润减少10-15 %, 氢气回收率降低4–5 %, 这是对PSA单元的不间断操作的支付。已经确定了不确定参数(气体混合物的百分比组成;气体温度;吸附剂颗粒的直径)对PSA工艺关键指标(回收率、利润、氢气纯度、单位容量)的影响,以及吸附持续时间、吸附和解吸压力、P/F比、阀容量、床层长度、,用于氢气PSA装置设计的吸附器直径,这是后续装置设计和规模化所必需的。
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引用次数: 1
Simultaneous charging and discharging of metal foam composite phase change material in triplex-tube latent heat storage system under various configurations 不同配置下金属泡沫复合相变材料在三层管潜热储存系统中的同时充放电
IF 0.9 Q3 Chemical Engineering Pub Date : 2023-05-04 DOI: 10.1515/cppm-2023-0003
Md Tabrez Alam, Anoop K. Gupta
Abstract Phase change material (PCM) has high latent heat on one hand albeit low thermal conductivity on the other hand which restricts its utilization in thermal energy storage applications. Therefore, to improve thermal performance of PCM, various techniques have been employed. This numerical work intends to estimate the effect of copper metal foam (MF) in the seven various configurations (M1–M7) of triple-tube heat exchanger (TTHX) under simultaneous charging and discharging (SCD) conditions using heat transfer fluids (HTF) both the sides. Five distinct configurations with equal volumes of PCM and composite PCM (CPCM) have been considered for optimization standpoint. RT55 (melting temperature = 327 K) is taken as PCM. Based on thermo-physical properties of PCM and thermal boundary conditions on the heated tube, the dimensionless controlling parameters such as the Rayleigh number (Ra), Prandtl number (Pr), and Stefan number (Ste) were taken as 1.79 × 105, 30, and 0.21, respectively. Typical results on melt fraction, latent heat storage, temperature contours, and steady-state melt fraction and corresponding melting time have been reported. Performance yielded by all the configurations was compared for a fixed duration of 2 h. The positioning of MF largely affects the heat transfer mechanism in the latent heat storage unit. Results show that the bottom-side positioning of MF can boost the heat storage due to enhanced buoyancy-induced convection. Among all the models, M3 predicts the highest steady-state melt fraction (λ$lambda $ ss ≈ 0.62) in the shortest steady-state melting time (t ss ≈ 66 min), followed by model M6 (λ ss ≈ 0.58, t ss ≈ 65 min). The optimized design (model M3) shows ∼75 % latent heat storage enhancement than pure PCM (M1) case. Interestingly, one may also achieve ∼17.2 % higher enhancement using model M3 than M2 but with only half of the mass of MF than that used in full porous configuration (M2).
相变材料(PCM)一方面具有高潜热,但另一方面热导率低,这限制了其在热能存储应用中的应用。因此,为了提高PCM的热性能,已经采用了各种技术。本数值工作旨在估计三管换热器(TTHX)的七种不同配置(M1–M7)中,在同时充放电(SCD)条件下,使用两侧的传热流体(HTF)的铜金属泡沫(MF)的影响。从优化的角度考虑了五种不同的PCM和复合PCM(CPCM)体积相等的配置。RT55(熔化温度=327 K) 被视为PCM。基于PCM的热物理性质和加热管上的热边界条件,无量纲控制参数如瑞利数(Ra)、普朗特数(Pr)和斯特凡数(Ste)分别取1.79×105、30和0.21。报道了熔体分数、潜热储存、温度等值线、稳态熔体分数和相应的熔融时间的典型结果。在2的固定持续时间内,对所有配置产生的性能进行了比较 h.MF的定位在很大程度上影响潜热存储单元中的传热机制。结果表明,由于浮力诱导的对流增强,MF的底侧定位可以提高储热能力。在所有模型中,M3预测了在最短的稳态熔融时间(t ss≈66)内最高的稳态熔融分数(λ$lambda$ss≈0.62) min),然后是M6型号(λss≈0.58,t ss≈65 分钟)。优化设计(M3型)显示~75 % 潜热储存比纯PCM(M1)情况增强。有趣的是,一个人也可以达到~17.2 % 使用模型M3比M2具有更高的增强,但仅具有比在全多孔结构(M2)中使用的MF质量的一半的MF质量。
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引用次数: 0
A review of frictional pressure drop characteristics of single phase microchannels having different shapes of cross sections 不同截面形状单相微通道摩擦压降特性研究进展
IF 0.9 Q3 Chemical Engineering Pub Date : 2023-05-03 DOI: 10.1515/cppm-2022-0084
Bushra Khatoon, W. Khan, Shabih-ul-Hasan, M. S. Alam
Abstract This paper theoretically studied pressure drop variation in microchannels having different cross sections (circular, rectangular, square, trapezoidal, triangular, elliptical, parallel plate, co-centric circles, hexagonal, wavy, smoothed or rounded corners cross sections, and rhombus) for single phase Newtonian fluid (gas and liquid) flow. Based on 41 years (approximately) prior literature (1981–till now), 249 articles were studied and number of correlations of pressure drop calculation in microchannels with or without friction factor equation for four cross sections i.e., rectangular, square, circular, trapezoidal, wavy and triangular is collected and also mentioned their limitations at one place. Other than these four cross sections, there is very few experimental/numerical works was present in the literature. A comparable study was performed for laminar as well as turbulent friction factor to calculate the pressure drop with the help of classical theory for gas and liquid flow in microchannels with circular and rectangular cross sections. Results show wonderful outcomes i.e., correlations of laminar pressure drop study can be extendable for transition and turbulent regime in both types (circular and rectangular) of cross sections of microchannels. In different types of flow regime, it is suggested that for each type of cross section (circular and rectangular) we can go for single correlation for gas/liquid system. It is also investigated that the macro channels pressure drop equations can be used for microchannels up to the certain values of Reynolds number. Basically, this paper provides all possible equations of friction factor related to the microchannels that helps to calculate the pressure drop, is collected at one platform also compared their deviation with conventional channels.
摘要本文从理论上研究了单相牛顿流体(气体和液体)流动中具有不同横截面(圆形、矩形、方形、梯形、三角形、椭圆形、平行板、同心圆、六边形、波浪形、平滑或圆角横截面和菱形)的微通道中的压降变化。基于41年(大约)的现有文献(1981年至今),研究了249篇文章,收集了四个截面(即矩形、方形、圆形、梯形、波浪形和三角形)的微通道中有或没有摩擦系数方程的压降计算的相关性,并在一个地方提到了它们的局限性。除了这四个横截面之外,文献中很少有实验/数值工作。借助圆形和矩形截面微通道中气体和液体流动的经典理论,对层流和湍流摩擦系数进行了比较研究,以计算压降。结果显示了极好的结果,即层流压降研究的相关性可以扩展到两种类型(圆形和矩形)的微通道横截面中的过渡和湍流状态。在不同类型的流态中,建议对于每种类型的横截面(圆形和矩形),我们可以对气体/液体系统进行单一关联。还研究了宏观通道压降方程可以用于雷诺数达到一定值的微通道。基本上,本文提供了与微通道相关的所有可能的摩擦系数方程,有助于计算压降,在一个平台上收集,并将其偏差与传统通道进行了比较。
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引用次数: 0
Effect of operating parameters on the sludge settling characteristics by treatment of the textile dyeing effluent using electrocoagulation 电絮凝法处理纺织印染废水污泥沉降特性的影响
IF 0.9 Q3 Chemical Engineering Pub Date : 2023-04-26 DOI: 10.1515/cppm-2022-0060
A. Prajapati, D. Sharma, D. Pal, J. Patidar, Shamal Sen
Abstract This study invested the impact of the operational parameters (pH, Current Density (CD) and Electrode Gap (EG)) on the sludge generated after electrocoagulation treatment of textile dyeing effluent (TDE) by studying sludge settleability and filterability characteristics of EC generated sludge. Electrocoagulation treatment evaluated at laboratory scale with aluminum as electrode material at operating condition of parameters of pH, CD and EG. (pH-5.5, CD-105.12 A/m2 and EG-2.5 cm). Under these operating conditions, maximum COD reduction was achieved 88.45 % and maximum color reduction was about 66.92 %. Settling characteristics of TDE was studied by sludge volume index (SVI) and Centrifugal settleability index (CSI). From disposal point of view, filterability characteristic was also studied by simple gravity filtration method. Specific cake resistance, α (m/kg), filter medium resistance, Rm(m−1) was also studied. The specific cake resistance was found in the order of 38.4 × 1013 >34.13 × 1013 >22.25 × 1013 >11.19 × 1013 >7.30 × 1013 (m/kg) at the pH 9.5, 7.5, 1.5, 5.5 and 3.5 respectively. While filter medium resistance was found to be 111.22 × 109, 92.28 × 109, 82.33 × 109, 41.38 × 109 and 13.87 × 109 m−1 at pH 7.5, 9.5, 3.5, 5.5 and 1.5 respectively.
摘要本研究通过研究电絮凝法处理纺织印染废水(TDE)后污泥的沉降性和过滤特性,研究了操作参数(pH、电流密度(CD)和电极间隙(EG))对污泥沉降性的影响。以铝为电极材料,在pH、CD、EG等参数的操作条件下,进行了实验室规模的电凝处理评价。(pH-5.5, CD-105.12 A/m2和EG-2.5 cm)。在此操作条件下,COD最大还原率为88.45 %,颜色最大还原率为66.92 %。采用污泥体积指数(SVI)和离心沉降指数(CSI)研究了TDE的沉降特性。从处理的角度出发,研究了简单重力过滤法的过滤性能。同时研究了滤饼比阻力α (m/kg)和滤料阻力Rm(m−1)。pH值为9.5、7.5、1.5、5.5和3.5时,比饼阻力分别为38.4 × 1013 >34.13 × 1013 >22.25 × 1013 >11.19 × 1013 >7.30 × 1013 (m/kg)。在pH为7.5、9.5、3.5、5.5和1.5时,过滤介质阻力分别为111.22 × 109、92.28 × 109、82.33 × 109、41.38 × 109和13.87 × 109 m−1。
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引用次数: 0
Enhanced design of PI controller with lead-lag filter for unstable and integrating plus time delay processes 带超前-滞后滤波器的不稳定积分时滞过程PI控制器的改进设计
IF 0.9 Q3 Chemical Engineering Pub Date : 2023-04-21 DOI: 10.1515/cppm-2023-0008
Sanjay Kumar, M. Ajmeri
Abstract In this work, a proportional–integral (PI) controller with a set point filter is designed using the direct synthesis method for unstable plus time delay process. The Suggested method involves design parameters whose suitable values are recommended based on robust stability and robust performance constraints. The absence of derivative term makes PI controllers less sensitive to noise and, therefore, PI controllers are more preferable than PID in industrial applications. Despite a simple control architecture, the proposed method gives improved or comparable performance to previously presented approaches, which are comparatively complex. Four case studies are considered to evaluate the suitability and superiority of the suggested control technique. Proposed controller may be applied to the integrating plus time delay plants after some elementary transformations in the process model.
摘要本文针对不稳定加时滞过程,采用直接综合法设计了一种带设定点滤波器的比例积分(PI)控制器。建议的方法涉及设计参数,其合适值是基于鲁棒稳定性和鲁棒性能约束推荐的。导数项的缺乏使得PI控制器对噪声不那么敏感,因此,在工业应用中,PI控制器比PID更可取。尽管控制结构简单,但所提出的方法与以前提出的方法相比,性能有所提高或相当,而以前提出的算法相对复杂。考虑了四个案例研究来评估所建议的控制技术的适用性和优越性。所提出的控制器可以在过程模型中进行一些基本变换后应用于积分加时延对象。
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引用次数: 1
Model-based evaluation of heat of combustion using the degree of reduction 基于模型的燃烧热还原度评价
IF 0.9 Q3 Chemical Engineering Pub Date : 2023-04-21 DOI: 10.1515/cppm-2023-0001
H. Shokrkar, S. Ebrahimi
Abstract In this study, the degree of reduction has been proposed to evaluate the heat of combustion in eight structural groups. The degree of reduction is commonly used in microbiology as a valuable tool to calculate the stoichiometry of process reactions. The degree of reduction model provides a simple, direct, and single-step technique for calculating the heat of combustion. The results from the degree of reduction model revealed that predicted values are in good agreement with results obtained using bond energies, with an average error of less than 2 %. Also, the computational method applied in this study can calculate the heat of combustion for other organic compounds and even unknown chemical compounds by measuring chemical oxygen demand (COD).
摘要本研究采用还原度来评价8个结构基团的燃烧热。还原度在微生物学中通常被用作计算过程反应的化学计量学的有价值的工具。还原度模型为计算燃烧热提供了一种简单、直接和单步的方法。还原度模型的预测值与键能模型的预测值吻合较好,平均误差小于2 %。此外,本研究应用的计算方法可以通过测量化学需氧量(COD)来计算其他有机化合物甚至未知化合物的燃烧热。
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引用次数: 0
Frontmatter 头版头条
Q3 Chemical Engineering Pub Date : 2023-04-01 DOI: 10.1515/cppm-2023-frontmatter2
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引用次数: 0
Molecular dynamics simulations of water-ethanol droplet on silicon surface 硅表面水-乙醇液滴的分子动力学模拟
IF 0.9 Q3 Chemical Engineering Pub Date : 2023-03-07 DOI: 10.1515/cppm-2022-0040
R. Biswas
Abstract Molecular dynamics simulations are used to explore the wetting behavior of a water-ethanol droplet on the silicon surface. The effect of ethanol concentration on the wettability of a water-ethanol droplet on the silicon surface was analysed by calculation of contact angle. At 30% ethanol concentrations, the water contact angle was 50.7°, while at 50% ethanol concentrations, it was 36°. The results showed that the contact angle of a droplet on a silicon surface decreases with increasing ethanol concentrations. The formation of hydrogen bonds (HBs) between water-water molecules was 677 for the 30% ethanol system, while at 50% ethanol concentrations, it was 141. The number of hydrogen bonds between water molecules reduces as the ethanol concentrations rise. The HBs between water molecules and the silicon surface is seen to grow as the ethanol concentration rises. The overall potential energies of pure water, 7:3 water-ethanol, and 1:1 water-ethanol systems are −74.4, −96.16, and −158.59 kcal/mol, respectively. The contact angle and number density of water molecules on the surface of the silicon revealed that at different ethanol concentrations, more water molecules are distributed on the silicon surface.
摘要分子动力学模拟用于探索水-乙醇液滴在硅表面的润湿行为。通过接触角的计算,分析了乙醇浓度对水-乙醇液滴在硅表面润湿性的影响。在30%乙醇浓度下,水接触角为50.7°,而在50%乙醇浓度下为36°。结果表明,液滴在硅表面的接触角随着乙醇浓度的增加而减小。对于30%的乙醇体系,水-水分子之间形成的氢键(HBs)为677,而在50%的乙醇浓度下,形成的氢键为141。水分子之间的氢键数量随着乙醇浓度的升高而减少。水分子和硅表面之间的HBs随着乙醇浓度的升高而生长。纯水、7:3水-乙醇和1:1水-乙醇体系的总势能分别为−74.4、−96.16和−158.59 kcal/mol。水分子在硅表面的接触角和数量密度表明,在不同的乙醇浓度下,更多的水分子分布在硅表面。
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引用次数: 0
Intensification of thorium biosorption onto protonated orange peel using the response surface methodology 响应面法强化质子化橘皮对钍的生物吸附
IF 0.9 Q3 Chemical Engineering Pub Date : 2023-03-03 DOI: 10.1515/cppm-2022-0085
A. A. Ghorbanpour Khamseh, Younes Amini, Mohammad Mahdi Shademan, V. Ghazanfari
Abstract In this research work, intensifying the possibility of protonated orange peel to uptake thorium (IV) ions from aqueous solutions in a batch system was investigated and optimized using the response surface methodology. The effect of three independent process variables including thorium initial concentration, pH, and biosorbent dosage was assessed based on the central composite design. The validity of the quadratic model was verified by the coefficient of determination. The optimization results showed that the rate of thorium (IV) uptake under optimal conditions is 183.95 mg/g. The modeling results showed that the experimental data of thorium biosorption kinetics are fitted well by the pseudo-second-order model. According to the results, the biosorption process reached equilibrium after around 4 h of contact. The Langmuir isotherm describes the experimental biosorption equilibrium data well. The maximum absorption capacity of protonated orange peel for thorium adsorption was estimated by the Langmuir isotherm at 236.97 mg/g. Thermodynamic studies show that thorium adsorption on protonated orange peel is thermodynamically feasible, spontaneous, and endothermic.
摘要在本研究工作中,使用响应面方法研究并优化了质子化橙皮在间歇系统中从水溶液中吸收钍(IV)离子的可能性。基于中心复合设计评估了三个独立工艺变量的影响,包括钍初始浓度、pH和生物吸附剂剂量。确定系数验证了二次模型的有效性。优化结果表明,在最佳条件下,钍(IV)的吸收率为183.95mg/g。模拟结果表明,拟二阶模型对钍生物吸附动力学实验数据拟合良好。根据结果,生物吸附过程在接触约4小时后达到平衡。Langmuir等温线很好地描述了实验生物吸附平衡数据。通过Langmuir等温线估计质子化橙皮对钍吸附的最大吸收容量为236.97mg/g。热力学研究表明,钍在质子化橙皮上的吸附在热力学上是可行的、自发的和吸热的。
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引用次数: 9
Prediction of effect of wind speed on air pollution level using machine learning technique 利用机器学习技术预测风速对大气污染水平的影响
IF 0.9 Q3 Chemical Engineering Pub Date : 2023-02-20 DOI: 10.1515/cppm-2022-0052
Anuradha Pandey, Vipin Kumar, A. Rawat, Nekram Rawal
Abstract Air pollution is one of the most challenging issues poses serious threat to human health and environment. The increasing influx of population in metropolitan cities has further worsened the situation. Quantifying the air pollution experimentally is quite a challenging task as it depends on many parameters viz., wind speed, wind temperature, relative humidity, temperature etc. It requires the investment of huge money and manpower for controlling air pollution. Machine learning technique-based computer modelling reduces both of the parameters. In the present work, the dependence of air pollution level on wind speed and temperature has been taken up using machine learning in the form of ANN and LSTM model. The recorded data of air pollution level (PM2.5) is collected from a measurement station of Lucknow city situated at Central School, CPCB. The data is used in an Artificial Neural based network and in an LSTM model to predict suitably the level of air pollution for a known value of average wind speed and temperature without experimental measurements. LSTM model is found to predict the pollution level better than ANN for the developed ANN networks.
摘要空气污染是最具挑战性的问题之一,对人类健康和环境构成严重威胁。大都市人口的不断涌入使情况进一步恶化。实验量化空气污染是一项极具挑战性的任务,因为它取决于许多参数,即风速、风速、相对湿度、温度等。控制空气污染需要投入巨额资金和人力。基于机器学习技术的计算机建模减少了这两个参数。在目前的工作中,空气污染水平对风速和温度的依赖性已经使用机器学习以ANN和LSTM模型的形式进行了研究。空气污染水平(PM2.5)的记录数据是从勒克瑙市位于CPCB中央学校的一个测量站收集的。该数据用于基于人工神经的网络和LSTM模型,以在没有实验测量的情况下,适当地预测平均风速和温度的已知值的空气污染水平。对于所开发的人工神经网络,LSTM模型比人工神经网络更能预测污染水平。
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引用次数: 0
期刊
Chemical Product and Process Modeling
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