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Pub Date : 2023-09-01 DOI: 10.30941/CESTEMS.2023.00051
THE rapid growth of new energy vehicles is accelerating the low-carbon transition in the global transportation sector. According to the international energy agency report, more than 10 million electric vehicles (EVs) including pure electric and hybrid models were sold worldwide in 2022, which means that the global share of electric vehicles in the overall automotive market has risen from less than 5% in 2020 to 14% in 2022. Adoption of these 10 million EVs has reduced greenhouse emissions by a net amount of about 80 million tons. Along with rapid deployment of battery charging and swapping stations, it is expected for EVs to reduce oil demand by at least 5 million barrels per day and more CO2 emissions by EVs in 2030.
新能源汽车的快速增长正在加速全球交通部门的低碳转型。根据国际能源署的报告,2022年,包括纯电动和混合动力车型在内的电动汽车在全球销量超过1000万辆,这意味着电动汽车在整个汽车市场中的全球份额已从2020年的不到5%上升到2022年的14%。这1000万辆电动汽车的采用使温室气体排放量净减少了约8000万吨。随着电池充电和交换站的快速部署,预计到2030年,电动汽车的石油需求将至少减少500万桶/日,二氧化碳排放量将增加。
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引用次数: 0
An Enhanced Axial-Flux Magnetic-Geared Machine with Dual-Winding Design for Electric Vehicle Applications 一种用于电动汽车的双绕组增强型轴向磁通磁齿轮电机
Pub Date : 2023-09-01 DOI: 10.30941/CESTEMS.2023.00047
Weinong Fu;Qinying Wu;Shuangxia Niu;Yuanxi Chen;Xinhua Guo
Axial-flux magnetic-geared machine (MGM) is a promising solution for electric vehicle applications for combining the virtues of both axial-flux electric machine and magnetic gear. However, generalized MGMs are limited by the torque density issue, accordingly inapplicable to industrial applications. To solve the abovementioned issue, an improved axial-flux magnetic-geared machine with a dual-winding design is proposed. The key merit of the proposed design is to achieve enhanced torque performance and space utilization with the proposed design, which installs a set of auxiliary winding between modulation rings. With the proposed design, overload protection capability, and fault-tolerant capability can be also achieved, for the proposed machine can work with either the excitation of armature windings or auxiliary windings. The pole-pair, slot combination, and parametric design is studied and optimized by the 3d finite-element method and designed C++ optimization software. Electromagnetic analysis and performance comparison indicate that the proposed machine can achieve a torque enhancement of 68.6% compared to the comparison machine.
轴流磁齿轮电机(MGM)结合了轴流电机和磁齿轮的优点,是一种很有前途的电动汽车应用解决方案。然而,广义MGM受到转矩密度问题的限制,因此不适用于工业应用。为了解决上述问题,提出了一种采用双绕组设计的改进型轴向磁通磁齿轮电机。所提出的设计的主要优点是通过在调制环之间安装一组辅助绕组来提高转矩性能和空间利用率。通过所提出的设计,还可以实现过载保护能力和容错能力,因为所提出的机器可以在电枢绕组或辅助绕组的励磁下工作。采用三维有限元方法对极对、槽组合和参数化设计进行了研究和优化,并设计了C++优化软件。电磁分析和性能比较表明,与比较机器相比,所提出的机器可以实现68.6%的扭矩增强。
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引用次数: 0
Study of Star-Delta Soft Switch to Extend AC Motor High Speed Operation Region 星三角软开关扩展交流电机高速运行区域的研究
Pub Date : 2023-09-01 DOI: 10.30941/CESTEMS.2023.00049
Yixuan Shuai;Dong Jiang;Zhuo Chen;Zicheng Liu;Haijing Sun;Peng Li
In traction application, speed range of motor is an important index for motor drives. In AC motor control, the maximum speed of the motor is limited by the output voltage capability of the traditional three-phase inverter with star connenction of windings. Switching the star connection to delta connection in high-speed range can extend the speed range. In order to extend the speed operation region, star-delta switch proposed by many literatures relies on mechanical relay, which needs a dead zone of tens of milliseconds and seriously affects torque output. Besides, the traditional method will cause current overshoot during the switch transient process, decreasing the device security and reliability. Aiming at the defects existing in the star-delta hard switching, this paper proposes a star-delta soft switching method. Without adding extra power electronics devices, DC-bus capacitor is used to provide the path of zero axis current in the transient process, which helps to achieve the smooth torque output and zero current switch in the transient. Experiments have been done to validate the performance of the proposed method. The switching transient from star to delta connection in the motor drive can be much more stable than hard switching method.
在牵引应用中,电机的转速范围是电机传动的一个重要指标。在交流电机控制中,传统的星形绕组三相逆变器的输出电压能力限制了电机的最大转速。在高速范围内将星形连接切换为三角形连接可以扩展速度范围。为了扩展速度操作区域,许多文献提出的星三角开关依赖于机械继电器,该继电器需要数十毫秒的死区,并且严重影响转矩输出。此外,传统方法在开关瞬态过程中会引起电流过冲,降低器件的安全性和可靠性。针对星三角硬切换存在的缺陷,提出了一种星三角软切换方法。在不增加额外功率电子设备的情况下,直流母线电容器用于在瞬态过程中提供零轴电流的路径,有助于在瞬态中实现平稳的转矩输出和零电流切换。实验验证了该方法的性能。在电机驱动中,从星形到三角形连接的切换瞬态可以比硬切换方法稳定得多。
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引用次数: 0
Research on Inter-Turn Short-Circuit Fault Diagnosis Method Based on High Frequency Voltage Residual for PMSM 基于高频残余电压的永磁同步电机匝间短路故障诊断方法研究
Pub Date : 2023-09-01 DOI: 10.30941/CESTEMS.2023.00050
Xiaobao Feng;Bo Wang;Chaohui Liu;Jiayun Zeng;Zheng Wang
Inter-turn fault is a serious stator winding short-circuit fault of permanent magnet synchronous machine (PMSM). Once it occurs, it produces a huge short-circuit current that poses a great risk to the safe operation of PMSM. Thus, an inter-turn short-circuit fault (ITSCF) diagnosis method based on high frequency (HF) voltage residual is proposed in this paper with proper HF signal injection. First, the analytical models of PMSM after the ITSCF are deduced. Based on the model, the voltage residual at low frequency (LF) and HF can be obtained. It is revealed that the HF voltage residual has a stronger ITSCF detection capability compared to the LF voltage residual. To obtain optimal fault signature, a 3-phase symmetrical HF voltage is injected into the machine drive system, and the HF voltage residuals are extracted. The fault indicator is defined as the standard deviation of the 3-phase HF voltage residuals. The effectiveness of the proposed ITSCF diagnosis method is verified by experiments on a triple 3-phase PMSM. It is worth noting that no extra hardware equipment is required to implement the proposed method.
匝间故障是永磁同步电机定子绕组短路的一种严重故障。一旦发生,就会产生巨大的短路电流,对永磁同步电机的安全运行构成极大风险。因此,本文提出了一种基于高频电压残差的匝间短路故障诊断方法。首先,推导了ITSCF后永磁同步电机的分析模型。基于该模型,可以得到低频和高频下的电压残差。结果表明,与LF电压残差相比,HF电压残差具有更强的ITSCF检测能力。为了获得最佳故障特征,将三相对称HF电压注入机器驱动系统,并提取HF电压残差。故障指示器被定义为三相HF电压残差的标准偏差。通过在三相永磁同步电机上的实验验证了所提出的ITSCF诊断方法的有效性。值得注意的是,不需要额外的硬件设备来实现所提出的方法。
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引用次数: 0
Research on Thermal Calculation and End Winding Heat Conduction Optimization of Low Speed High Torque Permanent Magnet Synchronous Motor 低速大扭矩永磁同步电机的热计算与端部绕组导热优化研究
Pub Date : 2023-08-04 DOI: 10.30941/CESTEMS.2023.00039
Shengnan Wu;Zhimin Li;Wenming Tong
Because of its simple structure, large torque and high efficiency, permanent magnet synchronous motor of low speed and high torque is widely adopted in many fields. In this paper, a 394.5kW mining low-speed high-torque permanent magnet synchronous motor (LSHTPMSM) is regarded as the study object. According to the physical model, a three-dimensional equivalent heat transfer temperature field calculation model of the motor is built to simulate the temperature distribution of the motor under rated conditions. In terms of the serious issue of stator winding temperature increase of permanent magnet synchronous motor of low speed and high torque, the heat conduction optimization of the end of the stator winding is studied, which enhances the heat dissipation effect of the stator end winding, effectively reduces its temperature increase and temperature gradient with the winding in the slot, and improves the practical efficiency and service life of the motor. Finally, the motor temperature rise test platform is constructed for the verification of the feasibility of the optimization scheme, which provides a reference direction for the heat dissipation optimization of permanent magnet synchronous motor of low speed and high torque.
低速大转矩永磁同步电机因其结构简单、转矩大、效率高等特点,在许多领域被广泛采用。本文以 394.5kW 矿用低速大转矩永磁同步电机(LSHTPMSM)为研究对象。根据物理模型,建立了电机的三维等效传热温度场计算模型,模拟电机在额定工况下的温度分布。针对低速大转矩永磁同步电机定子绕组温升严重的问题,研究了定子绕组端部的热传导优化,增强了定子端部绕组的散热效果,有效降低了其温升和与槽内绕组的温度梯度,提高了电机的实用效率和使用寿命。最后,搭建了电机温升测试平台,验证了优化方案的可行性,为低速大扭矩永磁同步电机的散热优化提供了参考方向。
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引用次数: 0
Multi-Objective Optimization Analysis of Auxiliary Flux Modulator Magnetic Gear with Unequal Magnetic Poles 具有不等磁极的辅助磁通调制器磁齿轮的多目标优化分析
Pub Date : 2023-08-04 DOI: 10.30941/CESTEMS.2023.00040
Zhan Su;Libing Jing
To enhance the output torque and minimize the torque ripple of coaxial magnetic gear (CMG), a novel auxiliary flux modulator CMG with unequal magnetic poles is proposed. This design incorporates an inner rotor with an asymmetric sector and a trapezoidal combined N-S pole structure, featuring Halbach arrays for the arrangement of permanent magnets (PMs). The outer rotor PMs adopt a Spoke-type configuration. To optimize the CMG for high output torque and low torque ripple, a sensitivity analysis is conducted to identify key size parameters that significantly influence the optimization objectives. Based on the sensitivity hierarchy of these parameters, a multi-objective optimization analysis is performed using a genetic algorithm (GA) to determine the optimal structural parameter values of the CMG. In addition, a coaxial magnetic gear (CMG) topology with 4 inner and 17 outer pole pairs is adopted, and the parametric model is established. Finally, the electromagnetic properties of the CMG are evaluated using the finite element method. The results indicate a remarkable reduction in torque ripple, specifically by 46.15%.
为了提高同轴磁力齿轮(CMG)的输出扭矩并最大限度地降低扭矩纹波,我们提出了一种新型的辅助磁通调制器不等磁极 CMG。该设计包含一个非对称扇形内转子和一个梯形 N-S 磁极组合结构,采用哈尔巴赫阵列布置永磁体(PMs)。外转子永磁体采用辐条式结构。为优化 CMG 以实现高输出扭矩和低扭矩纹波,进行了敏感性分析,以确定对优化目标有重大影响的关键尺寸参数。根据这些参数的灵敏度等级,使用遗传算法(GA)进行了多目标优化分析,以确定 CMG 的最佳结构参数值。此外,还采用了具有 4 个内磁极对和 17 个外磁极对的同轴磁齿轮(CMG)拓扑结构,并建立了参数模型。最后,使用有限元法评估了 CMG 的电磁特性。结果表明,扭矩纹波明显减少,特别是减少了 46.15%。
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引用次数: 0
Harmonics in the Squirrel Cage Induction Motor, Analytic Calculation Part II: Synchronous Parasitic Torques, Radial Magnetic Forces 鼠笼式感应电机中的谐波,分析计算第二部分:同步寄生转矩,径向磁力
Pub Date : 2023-08-04 DOI: 10.30941/CESTEMS.2023.00035
G. Kovács
The magnetic field generated in the air gap of the cage asynchronous machine and the harmonics of the magnetomotive forces creating that magnetic field, as well as the synchronous parasitic torques, radial magnetic forces have been discussed in great detail in the literature, but always separately, for a long time. However, systematization of the phenomenon still awaits. Therefore, it is worth summarizing the completeness of the phenomena in a single study – with a new approach at the same time - in order to reveal the relationships between them. The role of rotor slot number is emphasized much more than before. New formulas derived for both synchronous torques and radial magnetic forces are used for further investigation. It will be shown that both phenomena in subject must be treated together. Formulas will be provided to take into account attenuation. Design guide will be provided to avoid dangerous rotor slot numbers. It will be shown that the generation of synchronous torques and radial magnetic forces do not depend – in this new approach - on the slot combination, but on the rotor slot number itself.
笼型异步机气隙中产生的磁场和产生该磁场的磁动力谐波,以及同步寄生转矩、径向磁力等问题,长期以来一直在文献中进行详细讨论,但总是分开进行。然而,对这一现象的系统化研究仍有待时日。因此,值得在一项研究中总结这些现象的完整性,同时采用一种新方法,以揭示它们之间的关系。转子槽数的作用比以往更加突出。同步转矩和径向磁力的新公式将用于进一步研究。研究表明,必须同时处理这两种现象。将提供考虑衰减的公式。将提供设计指南,以避免危险的转子槽数。在这种新方法中,同步扭矩和径向磁力的产生并不取决于槽的组合,而是取决于转子槽数本身。
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引用次数: 0
An Improved Preisach Distribution Function Identification Method Considering the Reversible Magnetization 考虑到可逆磁化的改进型普雷萨赫分布函数识别方法
Pub Date : 2023-07-12 DOI: 10.30941/CESTEMS.2023.00038
Long Chen;Lvsheng Cui;Tong Ben;Libing Jing
This paper presents an identification method of the scalar Preisach model to consider the effect of reversible magnetization in the process of distribution function identification. By reconsidering the identification process by stripping the influence of reversible components from the measurement data, the Preisach distribution function is identified by the pure irreversible components. In this way, the simulation accuracy of both limiting hysteresis loops and the inner internal symmetrical small hysteresis loop is ensured. Furthermore, through a discrete Preisach plane with a hybrid discretization method, the irreversible magnetic flux density components are computed more efficiently through the improved Preisach model. Finally, the proposed method results are compared with the traditional method and the traditional method considering reversible magnetization and validated by the laboratory test for the B30P105 electrical steel by Epstein frame.
本文提出了一种标量 Preisach 模型的识别方法,以考虑分布函数识别过程中可逆磁化的影响。通过从测量数据中剔除可逆成分的影响来重新考虑识别过程,用纯不可逆成分来识别普雷萨赫分布函数。这样,极限磁滞环和内部对称小磁滞环的模拟精度都得到了保证。此外,通过采用混合离散法的离散普雷萨赫平面,改进后的普雷萨赫模型可以更高效地计算不可逆磁通密度分量。最后,将提出的方法结果与传统方法和考虑到可逆磁化的传统方法进行了比较,并通过爱泼斯坦框架对 B30P105 电工钢的实验室测试进行了验证。
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引用次数: 0
Cooling System Design Optimization of an Enclosed PM Traction Motor for Subway Propulsion Systems 地铁牵引系统中封闭式永磁牵引电机冷却系统的优化设计
Pub Date : 2023-07-12 DOI: 10.30941/CESTEMS.2023.00037
Longnv Li;Nan Jia;Xizhe Wang;Yiran Yun;Gaojia Zhu
This paper presents the design optimization of a self-circulated ventilation system for an enclosed permanent magnet (PM) traction motor utilized in the propulsion systems for subway trains. In order to analyze accurately the machine's inherent cooling capacity when the train is running, the ambient airflow and the related heat transfer coefficient (HTC) are numerically investigated considering synchronously the bogie installation structure. The machine is preliminary cooled with air ducts set on the motor shell, and the fluidic-thermal field distributions with only the shell air duct cooling are numerically calculated. During simulations, the HTC obtained in the former steps is applied to the external surface of the machine to model the inherent cooling characteristic caused by the train movement. To reduce the temperature rise and thus guarantee the motor's working reliability, an internal self-circulated air cooling system is proposed according to the machine temperature distribution. The air enclosed in the end-caps is driven by the blades mounted on both sides of the rotor core and forms two air circuits to bring the excessive power losses generated in the heating components to cool regions. The fluid flow and temperature rise distributions of the cooling system's structural parameters are further improved by the Taguchi method in order to confirm the efficacy of the internal air cooling system.
本文介绍了地铁列车推进系统中使用的封闭式永磁(PM)牵引电机自循环通风系统的优化设计。为了准确分析列车运行时电机的固有冷却能力,本文对环境气流和相关传热系数(HTC)进行了数值研究,并同步考虑了转向架的安装结构。通过设置在电机外壳上的风道对机器进行初步冷却,并对仅采用外壳风道冷却的流体热场分布进行了数值计算。在模拟过程中,将前几步中获得的 HTC 应用于机器外表面,以模拟列车运动引起的固有冷却特性。为了降低温升,从而保证电机的工作可靠性,根据机器的温度分布,提出了一种内部自循环空气冷却系统。封闭在端盖中的空气由安装在转子铁芯两侧的叶片驱动,形成两个空气回路,将加热部件中产生的过多功率损耗带到冷却区域。通过田口方法进一步改进了冷却系统结构参数的流体流量和温升分布,以确认内部空气冷却系统的功效。
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引用次数: 0
An Improved DITC Control Method Based on Turn-On Angle Optimization 基于开启角度优化的改进型 DITC 控制方法
Pub Date : 2023-07-12 DOI: 10.30941/CESTEMS.2023.00043
Chaozhi Huang;Wensheng Cao;Zhou Chen;Yuliang Wu;Yongmin Geng
Switched reluctance motor (SRM) usually adopts Direct Instantaneous Torque Control (DITC) to suppress torque ripple. However, due to the fixed turn-on angle and the control mode of the two-phase exchange region, the conventional DITC control method has low adaptability in different working conditions, which will lead to large torque ripple. For this problem, an improved DITC control method based on turn-on angle optimization is proposed in this paper. Firstly, the improved BP neural network is used to construct a nonlinear torque model, so that the torque can be accurately fed back in real time. Secondly, the turn-on angle optimization algorithm based on improved GRNN neural network is established, so that the turn-on angle can be adjusted adaptively online. Then, according to the magnitude of inductance change rate, the two-phase exchange region is divided into two regions, and the phase with larger inductance change rate and current is selected to provide torque in the sub- regions. Finally, taking a 3-phase 6/20 SRM as example, simulation and experimental verification are carried out to verify the effectiveness of this method.
开关磁阻电机(SRM)通常采用直接瞬时转矩控制(DITC)来抑制转矩纹波。然而,由于固定的接通角和两相交换区的控制模式,传统的 DITC 控制方法在不同工况下的适应性较差,会产生较大的转矩纹波。针对这一问题,本文提出了一种基于开启角优化的改进型 DITC 控制方法。首先,利用改进的 BP 神经网络构建非线性转矩模型,从而可以实时准确地反馈转矩。其次,建立基于改进型 GRNN 神经网络的接通角优化算法,实现接通角的在线自适应调节。然后,根据电感变化率的大小,将两相交换区域划分为两个区域,选择电感变化率和电流较大的相,在分区域内提供转矩。最后,以三相 6/20 SRM 为例,通过仿真和实验验证了该方法的有效性。
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引用次数: 0
期刊
CES Transactions on Electrical Machines and Systems
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