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Design and Optimization of Interior Permanent Magnet (IPM) Motor for Electric Vehicle Applications 电动汽车用内部永磁电机的设计与优化
Pub Date : 2023-06-06 DOI: 10.30941/CESTEMS.2023.00021
Lavanya Balasubramanian;Nurul Azim Bhuiyan;Asad Javied;Ashraf A. Fahmy;Fawzi Belblidia;Johann Sienz
This paper explores some design parameters of an interior permanent magnet synchronous motor that contribute to enhancing motor performance. Various geometry parameters such as magnet dimension, machine diameter, stator teeth height, and number of poles are analyzed to compare overall torque, power, and torque ripples in order to select the best design parameters and their ranges. Pyleecan, an open-source software, is used to design and optimize the motor for electric vehicle applications. Following optimization with Non-dominated Sorting Genetic Algorithm (NSGA-II), two designs A and B were obtained for two objective functions and the corresponding torque ripples values of the design A and B were later reduced by 32% and 77%. Additionally, the impact of different magnet grades on the output performances is analyzed.
本文探讨了内装永磁同步电动机的一些设计参数,这些参数有助于提高电动机的性能。分析了各种几何参数,如磁体尺寸、机器直径、定子齿高和极数,以比较整体扭矩、功率和扭矩波纹,从而选择最佳设计参数及其范围。Pyleecan是一款开源软件,用于设计和优化电动汽车应用的电机。采用非支配排序遗传算法(NSGA-II)进行优化,得到了两个目标函数的两个设计A和B,设计A和设计B的相应转矩脉动值分别降低了32%和77%。此外,还分析了不同磁体等级对输出性能的影响。
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引用次数: 1
Winding Function Theory Based Thrust Calculation on Nested-loop Secondary Linear Machine Adapted to Linear Metro 基于缠绕函数理论的适用于直线地铁的嵌套二次直线电机推力计算
Pub Date : 2023-06-01 DOI: 10.30941/CESTEMS.2023.00042
Yaping Zhang;Jian Ge;Wei Xu;Hao Tang;Yang Gao;Xiaoliang Chen;Shihu Su;Zhen Bao
With advantages of strong drive capability, nested-loop secondary linear machine (NLS-LM) has great potentiality in linear metro. For its secondary structure with multiple loops, it is difficult to calculate the electromagnetic thrust of NLS-LM reasonably. Hence, in this paper, one thrust calculation method is proposed considering variable loop inductance and transient loop current. Firstly, to establish the secondary winding function, the modeling domain is confined to a limited range, and the equivalent loop span is employed by analyzing the coupling relationship between primary and secondary. Then, in order to obtain the secondary flux density, the transient secondary current is solved based on the loop impedance and induced voltage. Finally, the electromagnetic thrust can be calculated reasonably by the given primary current sheet and the calculated secondary flux density. Comprehensive simulations and experiments have demonstrated the effectiveness of the proposed method.
嵌套回路二次直线电机(NLS-LM)具有驱动能力强的优点,在直线地铁中具有巨大的应用潜力。由于NLS-LM的二次结构具有多个回路,因此难以合理计算其电磁推力。因此,本文提出了一种考虑可变回路电感和瞬态回路电流的推力计算方法。首先,为了建立二次绕组函数,将建模域限制在有限的范围内,通过分析一次绕组和二次绕组之间的耦合关系,采用等效回路跨度。然后,为了获得二次磁通密度,基于回路阻抗和感应电压求解瞬态二次电流。最后,通过给定的一次电流表和计算出的二次磁通密度,可以合理地计算出电磁推力。综合仿真和实验验证了该方法的有效性。
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引用次数: 0
Content 内容
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引用次数: 0
Analysis of an Axial-Flux Slotted Limited-Angle Torque Motor with Quasi-Halbach Array for Torque Performance Improvement 改进准Halbach阵列轴向磁通槽限角转矩电机转矩性能的分析
Pub Date : 2023-04-21 DOI: 10.30941/CESTEMS.2023.00029
Mingjie Wang;Dawei Li;Ronghai Qu
Better torque performance and higher reliability have long been the focus of research for slotted limited-angle torque motors (LATMs), which are primarily used to position first-stage valves in electrohydraulic servosystems. This paper presents a high reliability axial-flux slotted LATM with quasi-Halbach array for torque performance improvement including constant torque range (CTR) and output torque. Firstly, the structure with two sets of windings and the operation principle of the proposed slotted LATM is analyzed. Secondly, a brief design procedure is presented, the structure selections of open slot and double-stator single-rotor (DSSR) interior rotor with surface mounted quasi-Halbach permanent magnet (PM) array are illustrated, and the geometric parameters are optimized to obtain the optimal design of the proposed slotted LATM. Then, 3-D finite-element method (FEM) is employed to compare the proposed slotted LATM with the conventional surface mounted PM slotted LATM in terms of cogging torque, no-load back EMF, and output torque, and the results show that the proposed LATM with quasi-Halbach array has a 10% improvement in output torque and a 25% improvement in CTR. Meanwhile, the flux linkages and torque performance of the two sets of windings under various conditions verify good magnetic isolation. Finally, prototypes of two different rotor types are manufactured and a series of experiments are performed to validate the analysis.
长期以来,更好的转矩性能和更高的可靠性一直是开槽限角转矩电机(LATM)的研究重点,LATM主要用于定位电液伺服系统中的第一级阀门。本文提出了一种具有准Halbach阵列的高可靠性轴向磁通槽LATM,用于改善包括恒定转矩范围(CTR)和输出转矩在内的转矩性能。首先,分析了两组绕组的结构和所提出的开槽LATM的工作原理。其次,介绍了一个简单的设计过程,说明了表面安装准Halbach永磁体阵列的开口槽双定子单转子(DSSR)内转子的结构选择,并对几何参数进行了优化,以获得所提出的开槽LATM的优化设计。然后,采用三维有限元方法(FEM),从齿槽转矩、空载反电动势和输出转矩方面对所提出的开槽LATM与传统的表面安装PM开槽LATM进行了比较,结果表明,所提出的准Halbach阵列LATM的输出转矩提高了10%,CTR提高了25%。同时,两组绕组在不同条件下的磁链和转矩性能验证了良好的磁隔离性能。最后,制造了两种不同转子类型的原型,并进行了一系列实验来验证分析。
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引用次数: 0
Impact of the Foucault Current and its Vibration Noise Reduction on Bracket Features for AMDT 傅科电流及其减振对AMDT支架特性的影响
Pub Date : 2023-04-21 DOI: 10.30941/CESTEMS.2023.00028
Kammeugue Noubissi Romaric;Daosheng Liu;Boxue Du
This manuscript explores the influences of the Foucault current on bracket vibration. Noise measurements are obtained in conditions that the coils are enclosed by the bracket, and exposed to the air for confirming the impact of Foucault current on bracket vibration. The outcomes illustrate that the bracket increases the primary noise to 21 dB. Throughout investigational modal computation, ordinary frequencies of the coils stay afar from the exciting frequency of 100 Hz but the ordinary frequency 72.924 Hz of the bracket stands near to 100 Hz, which similarly explicates the upsurge of the noise level. To do the computations on bracket vibrations instigated by the Foucault current, a finite-element method (FEM) has been utilized for evaluating the eddy current density, electromagnetic forces (EMF), coupled with bracket response in frequency domain. The calculations displayed a proper approval by mean of theoretic investigations, and the simulations analyzed effectively the bracket vibration produced by Eddy current, and the electromagnetic force (EMF). Referring to the simulation, the primary vibration characteristics, and noise level, the method by applying weights (stress) on the top bracket of transformer is proposed to lessen the vibration amplitude, and noise level. To indorse the utility, and application of the suggested technique, the experiment results are obtained, analyzed, and compared with those of simulations, primary vibration characteristics, and noise level.
本文探讨了福柯电流对支架振动的影响。噪声测量是在线圈被支架包围并暴露在空气中的条件下获得的,以确认福柯电流对支架振动的影响。结果表明,支架将主噪声增加到21dB。在整个研究模态计算过程中,线圈的普通频率远离100 Hz的激励频率,但支架的普通频率72.924 Hz接近100 Hz,这同样解释了噪声水平的飙升。为了计算福柯电流引起的支架振动,采用有限元法(FEM)在频域中评估了涡流密度、电磁力(EMF)和支架响应。通过理论研究,计算结果得到了正确的认可,仿真结果有效地分析了涡流产生的支架振动和电磁力。根据仿真结果、变压器的主要振动特性和噪声水平,提出了在变压器顶部支架上施加重物(应力)以降低振动幅度和噪声水平的方法。为了证明所提出的技术的实用性和应用性,获得了实验结果,并对其进行了分析,并与模拟结果、主振动特性和噪声水平进行了比较。
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引用次数: 0
Design of Rotor Magnetic Barrier Structure of Built-in Permanent Magnet Motor Based on Taguchi Method 基于田口法的内置永磁电机转子磁屏障结构设计
Pub Date : 2023-03-24 DOI: 10.30941/CESTEMS.2023.00018
Shengnan Wu;Xianwen Pang;Wenming Tong;Yingcong Yao
In this paper, a 20kW vehicle built-in permanent magnet synchronous motor is taken as an example, and a magnetic barrier structure is added to the rotor of the motor to solve the uneven saturation problem of the rotor side magnetic bridge. This structure improves the air-gap flux density waveform of the motor by influencing the internal magnetic flux path of the motor rotor, thus improving the sine of the no-load back EMF waveform of the motor and reducing the torque ripple of the motor. At the same time, Taguchi method is used to optimize the structural parameters of the added magnetic barrier. In order to facilitate the analysis of its uneven saturation phenomenon and improve the optimization effect, a simple equivalent magnetic network (EMN) model considering the uneven saturation of rotor magnetic bridge is established in this paper, and the initial values of optimization factors are selected based on this model. Finally, the no-load back EMF waveform distortion rate, torque ripple and output torque of the optimized motor are compared and analyzed, and the influence of magnetic barrier structure parameters on the electromagnetic performance of the motor is also analyzed. The results show that the optimized motor can not change the output torque of the motor as much as possible on the basis of reducing the waveform distortion rate of no-load back EMF and torque ripple.
本文以20kW车载内置永磁同步电机为例,在电机转子上增加了磁屏障结构,解决了转子侧磁桥饱和不均匀的问题。这种结构通过影响电机转子的内部磁通路径,改善了电机的气隙磁通密度波形,从而改善了电机空载反电动势波形的正弦值,降低了电机的转矩脉动。同时,采用田口法对添加磁屏障的结构参数进行了优化。为了便于分析其不均匀饱和现象,提高优化效果,本文建立了一个考虑转子磁桥不均匀饱和的简单等效磁网络模型,并在此模型的基础上选取了优化因子的初值。最后,对优化后的电机空载反电势波形畸变率、转矩脉动和输出转矩进行了比较分析,并分析了磁栅结构参数对电机电磁性能的影响。结果表明,优化后的电机在降低空载反电动势波形畸变率和转矩脉动的基础上,不能尽可能地改变电机的输出转矩。
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引用次数: 0
New Topologies of High Torque Density Machine Based on Magnetic Field Modulation Principle 基于磁场调制原理的高转矩密度电机新拓扑
Pub Date : 2023-03-16 DOI: 10.30941/CESTEMS.2023.00026
Yan Yue;Shaofeng Jia;Deliang Liang
With the increasing demand for high torque density in motors, more and more new topologies emerge. Furthermore, the magnetic field modulation principle is widely concerned and has evolved into an effective analysis method for studying the new motor topology. This paper introduces the principle of magnetic field modulation. And the research on high torque density in recent years is reviewed from the perspective of magnetic field modulation, including permanent magnet vernier machine (PMVM), flux reverse machine (FRM), flux switching machine (FSM), dual permanent magnet (DPM) machine, and DC biased machine. The principle of magnetic field modulation makes it possible to propose higher torque density topologies in the future.
随着电机对高转矩密度的需求不断增加,出现了越来越多的新型拓扑结构。此外,磁场调制原理受到广泛关注,并已发展成为研究新型电机拓扑结构的有效分析方法。本文介绍了磁场调制的原理。从磁场调制的角度对近年来高转矩密度的研究进行了综述,包括永磁游标电机(PMVM)、磁通反向电机(FRM)、磁通开关电机(FSM)、双永磁电机(DPM)和直流偏置电机。磁场调制的原理使得在未来提出更高的转矩密度拓扑成为可能。
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引用次数: 0
Design and Performance Analysis of Permanent Magnet Claw Pole Machine with Hybrid Cores 混合铁心永磁爪极电机的设计与性能分析
Pub Date : 2023-03-16 DOI: 10.30941/CESTEMS.2023.00027
Chengcheng Liu;Zheng Chao;Shaopeng Wang;Youhua Wang
Permanent magnet claw pole machine (PMCPM) is a special kind of transverse flux permanent magnet machine. Compared with other electrical machines, it has the advantages of high torque density and high efficiency for high speed operation. However, because of its complex irregular structure, the manufacturing process using silicon sheets is complicated. Soft magnetic composite material (SMC) is manufactured by powder metallurgy technology, which can produce various shapes of stator core structures, so it is easier to produce various irregular shapes of the stator core. However, the raw SMC material is relatively expensive, and the mechanical strength of SMC is weak. In this paper, a PMCPM with hybrid cores is proposed. With the adoption of hybrid silicon sheet - SMC cores and amorphous alloy - SMC cores, the torque ability of PMCPM can be improved greatly and it can have higher efficiency for more wide operation frequency. Meanwhile, its mechanical strength has been improved and it can be designed for high torque direct drive applications as it is a modular machine. Furthermore, three methods are proposed to reduce the additional eddy current loss which resulted from the employment of hybrid cores in PMCPM.
永磁爪极机是一种特殊的横向磁通永磁电机。与其他电机相比,它具有转矩密度高、高速运行效率高的优点。然而,由于其复杂的不规则结构,使用硅片的制造过程是复杂的。软磁复合材料(SMC)采用粉末冶金技术制造,可以生产各种形状的定子铁芯结构,因此更容易生产各种不规则形状的定子铁心。然而,SMC原材料相对昂贵,并且SMC的机械强度较弱。本文提出了一种具有混合核心的PMCPM。采用硅片-SMC芯和非晶合金-SMC芯的混合材料,可以大大提高PMCPM的转矩能力,并且可以在更宽的工作频率下具有更高的效率。同时,它的机械强度得到了提高,可以设计用于高扭矩直接驱动应用,因为它是一种模块化机器。此外,提出了三种方法来减少PMCPM中使用混合芯所产生的额外涡流损耗。
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引用次数: 0
Research on Magnetically Coupled Resonant Detection Method for Breakpoint of Four Mesh Grounding Grid 四网接地网断点磁耦合谐振检测方法研究
Pub Date : 2023-03-10 DOI: 10.30941/CESTEMS.2023.00019
Weihua Chen;Shuai Wang;Xiaoheng Yan;Zhiquan Ye
Magnetically coupled resonant technology is a novel method for solving the breakpoint locating of power grounding grid. But the method can only detect breakpoints of a single mesh grounding grid at present. In this paper, a magnetically coupled resonant detection method for four-hole grounding grid breakpoint is proposed. Firstly, the equivalent circuit model of the four mesh grounding grid with two types of breakpoints, namely edge branch and intermediate branch, is established. The input impedance and phase angle of the system are obtained by analyzing the equivalent capacitance and equivalent resistance in the model. Secondly, the magnetically coupled resonant physical process of grounding grid faults is solved via HFSS software. The magnetic field intensity and phase frequency characteristic curves of four mesh holes with different branches and positions of breakpoints and different corrosion degrees are studied, and an experimental system is built to verify the feasibility. The results show that under the condition of grounding grid buried depth of 0.5 m and input frequency of 1∼15MHz, and there is an inverse relationship between equivalent capacitance and distortion frequency, the phase angle is positively correlated with the degree of corrosion of grounding grid, and the error of signal distortion frequency can be positioned at 5%. This paper provides some ideas for the application of magnetic coupling grounding grid detection technology.
磁耦合谐振技术是解决电力接地网断点定位的一种新方法。但该方法目前只能检测单个网格接地网的断点。本文提出了一种四孔接地网断点磁耦合谐振检测方法。首先,建立了具有边缘分支和中间分支两种断点的四网接地网的等效电路模型。通过分析模型中的等效电容和等效电阻,得到了系统的输入阻抗和相位角。其次,利用HFSS软件求解了接地网故障的磁耦合谐振物理过程。研究了四个不同分支、不同断点位置、不同腐蚀程度的网格孔的磁场强度和相频特性曲线,并建立了实验系统验证了其可行性。结果表明,在接地网埋深为0.5m、输入频率为1~15MHz、等效电容与畸变频率呈反比的条件下,相位角与接地网腐蚀程度呈正相关,信号畸变频率的误差可定位在5%。本文为磁耦合接地网检测技术的应用提供了一些思路。
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引用次数: 0
An Overview of High-efficiency Synchronous Reluctance Machines 高效同步磁阻电机综述
Pub Date : 2023-03-01 DOI: 10.30941/CESTEMS.2023.00030
Xuan Li;Yawei Wang;Yuhang Cheng;Dawei Li;Ronghai Qu
In recent years the synchronous reluctance machines (SynRMs) have received much attention. They have some good features such as high torque density, high reliability and low cost. This paper aims to give an overview of SynRMs with particular emphasis on the history, research status and industrial application. Besides, concept and basic operating principles of such machines are also described. Moreover, some hot spots of the research on the SynRMs are introduced. Several methods to improve the average torque and reduce torque ripple of the SynRMs in the past literatures are presented including topology design and control strategies. An overview of the methods from different aspects to realize high efficiency for the SynRMs is given which contain rotor optimization, winding configuration, material improvement, control schemes and so on. Some approaches suitable for high speed application are also introduced. It can be seen that the SynRMs have broad development prospects and great potential in industrial application.
近年来,同步磁阻电机受到了广泛的关注。它们具有扭矩密度大、可靠性高、成本低等优点。本文旨在概述SynRM的历史、研究现状和工业应用。此外,还介绍了这种机器的概念和基本工作原理。此外,还介绍了SynRM的一些研究热点。在过去的文献中,提出了几种提高SynRM的平均转矩和减小转矩脉动的方法,包括拓扑设计和控制策略。从转子优化、绕组配置、材料改进、控制方案等方面综述了SynRM实现高效率的方法,并介绍了一些适合高速应用的方法。由此可见,SynRM具有广阔的发展前景和巨大的工业应用潜力。
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引用次数: 1
期刊
CES Transactions on Electrical Machines and Systems
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