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Detection and Characterization of Defects in Additive Manufacturing by Polarization-Based Imaging System 基于偏振成像系统的增材制造缺陷检测与表征
2区 工程技术 Q1 Engineering Pub Date : 2023-09-25 DOI: 10.1186/s10033-023-00943-0
Xing Peng, Lingbao Kong
Abstract Additive manufacturing (AM) technology such as selective laser melting (SLM) often produces a high reflection phenomenon that makes defect detection and information extraction challenging. Meanwhile, it is essential to establish a characterization method for defect analysis to provide sufficient information for process diagnosis and optimization. However, there is still a lack of universal standards for the characterization of defects in SLM parts. In this study, a polarization-based imaging system was proposed, and a set of characterization parameters for SLM defects was established. The contrast, defect contour information, and high reflection suppression effect of the SLM part defects were analyzed. Comparative analysis was conducted on defect characterization parameters, including geometric and texture parameters. The experimental results demonstrated the effects of the polarization imaging system and verified the feasibility of the defect feature extraction and characterization method. The research work provides an effective solution for defect detection and helps to establish a universal standard for defect characterization in additive manufacturing.
选择性激光熔化(SLM)等增材制造(AM)技术经常产生高反射现象,这给缺陷检测和信息提取带来了挑战。同时,建立缺陷分析的表征方法,为工艺诊断和优化提供充分的信息。然而,对于SLM零件缺陷的表征仍然缺乏一个通用的标准。本研究提出了一种基于偏振的成像系统,并建立了一套针对SLM缺陷的表征参数。分析了SLM零件缺陷的对比度、缺陷轮廓信息和高反射抑制效果。对比分析了缺陷表征参数,包括几何参数和纹理参数。实验结果验证了极化成像系统的效果,验证了缺陷特征提取与表征方法的可行性。研究工作为缺陷检测提供了有效的解决方案,有助于建立增材制造缺陷表征的通用标准。
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引用次数: 0
Mechanism and Method of Testing Fracture Toughness and Impact Absorbed Energy of Ductile Metals by Spherical Indentation Tests 球形压痕试验测试延性金属断裂韧性和冲击吸收能的机理和方法
2区 工程技术 Q1 Engineering Pub Date : 2023-09-20 DOI: 10.1186/s10033-023-00913-6
Jianxun Li, Tairui Zhang, Shang Wang, Jirui Cheng, Weiqiang Wang
Abstract To address the problem of conventional approaches for mechanical property determination requiring destructive sampling, which may be unsuitable for in-service structures, the authors proposed a method for determining the quasi-static fracture toughness and impact absorbed energy of ductile metals from spherical indentation tests (SITs). The stress status and damage mechanism of SIT, mode I fracture, Charpy impact tests, and related tests were first investigated through finite element (FE) calculations and scanning electron microscopy (SEM) observations, respectively. It was found that the damage mechanism of SITs is different from that of mode I fractures, while mode I fractures and Charpy impact tests share the same damage mechanism. Considering the difference between SIT and mode I fractures, uniaxial tension and pure shear were introduced to correlate SIT with mode I fractures. Based on this, the widely used critical indentation energy (CIE) model for fracture toughness determination using SITs was modified. The quasi-static fracture toughness determined from the modified CIE model was used to evaluate the impact absorbed energy using the dynamic fracture toughness and energy for crack initiation. The effectiveness of the newly proposed method was verified through experiments on four types of steels: Q345R, SA508-3, 18MnMoNbR, and S30408.
摘要:为了解决传统的力学性能测定方法需要破坏性取样而不适合在役结构的问题,作者提出了一种通过球形压痕试验(sit)测定延性金属的准静态断裂韧性和冲击吸收能的方法。首先通过有限元(FE)计算和扫描电镜(SEM)观察,分别研究了SIT、I型断裂、Charpy冲击试验及相关试验的应力状态和损伤机制。研究发现,sit的损伤机制不同于I型断裂,而I型断裂与Charpy冲击试验具有相同的损伤机制。考虑到SIT与I型裂缝的差异,引入单轴拉伸和纯剪切将SIT与I型裂缝关联起来。在此基础上,对广泛使用的临界压痕能(CIE)模型进行了修正。采用改进的CIE模型确定的准静态断裂韧性,利用动态断裂韧性和裂纹起裂能来评估冲击吸收能。通过对Q345R、SA508-3、18MnMoNbR和S30408四种钢的实验,验证了该方法的有效性。
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引用次数: 1
Grinding Characteristics of MoS2-Coated Brazed CBN Grinding Wheels in Dry Grinding of Titanium Alloy 涂层mos2钎焊CBN砂轮干式磨削钛合金的磨削特性
2区 工程技术 Q1 Engineering Pub Date : 2023-09-20 DOI: 10.1186/s10033-023-00936-z
Junshuai Zhao, Biao Zhao, Wenfeng Ding, Bangfu Wu, Ming Han, Jiuhua Xu, Guoliang Liu
Abstract As an important green manufacturing process, dry grinding has problems such as high grinding temperature and insufficient cooling capacity. Aiming at the problems of sticking and burns in dry grinding of titanium alloys, grinding performance evaluation of molybdenum disulfide (MoS 2 ) solid lubricant coated brazed cubic boron carbide (CBN) grinding wheel (MoS 2 -coated CBN wheel) in dry grinding titanium alloys was carried out. The lubrication mechanism of MoS 2 in the grinding process is analyzed, and the MoS 2 -coated CBN wheel is prepared. The results show that the MoS 2 solid lubricant can form a lubricating film on the ground surface and reduce the friction coefficient and grinding force. Within the experimental parameters, normal grinding force decreased by 42.5%, and tangential grinding force decreased by 28.1%. MoS 2 lubricant can effectively improve the heat dissipation effect of titanium alloy grinding arc area. Compared with common CBN grinding wheel, MoS 2 -coated CBN wheel has lower grinding temperature. When the grinding depth reaches 20 μm, the grinding temperature decreased by 30.5%. The wear of CBN grains of grinding wheel were analyzed by mathematical statistical method. MoS 2 lubricating coating can essentially decrease the wear of grains, reduce the adhesion of titanium alloy chip, prolong the service life of grinding wheel, and help to enhance the surface quality of workpiece. This research provides high-quality and efficient technical support for titanium alloy grinding.
干式磨削作为一种重要的绿色制造工艺,存在磨削温度高、冷却能力不足等问题。针对钛合金干式磨削存在的粘烧问题,对二硫化钼(MoS 2)固体润滑剂包覆钎焊立方碳化硼(CBN)砂轮(MoS 2包覆CBN砂轮)在干式磨削钛合金中的磨削性能进行了评价。分析了mos2在磨削过程中的润滑机理,制备了mos2包覆CBN砂轮。结果表明:MoS 2固体润滑剂能在磨削表面形成润滑膜,降低摩擦系数和磨削力;在实验参数范围内,法向磨削力减小42.5%,切向磨削力减小28.1%。mos2润滑剂能有效提高钛合金磨削弧区的散热效果。与普通CBN砂轮相比,mos2涂层CBN砂轮具有较低的磨削温度。当磨削深度达到20 μm时,磨削温度降低30.5%;采用数理统计方法对CBN砂轮的磨损进行了分析。MoS 2润滑涂层可以从根本上减少晶粒磨损,减少钛合金切屑的附着,延长砂轮的使用寿命,有助于提高工件表面质量。本研究为钛合金磨削加工提供了优质、高效的技术支持。
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引用次数: 1
Surface Characterization and Tribology Behavior of PMMA Processed by Excimer Laser 准分子激光加工PMMA的表面表征及摩擦学行为
2区 工程技术 Q1 Engineering Pub Date : 2023-09-19 DOI: 10.1186/s10033-023-00938-x
Dong Qin, Juan Guo, Ming Liang, Ling Chen, Weimin He
Abstract Polyoxymethylene methacrylate (PMMA) is widely used in ophthalmic biomaterials. Misuse of PMMA in extreme environments is likely to damage the ocular surface and intraocular structures. The surface characterization and tribological behavior of PMMA processed using an excimer laser were investigated in this study by contrasting different lubrication conditions and friction cycles. The results show that the roughness of the material surface increases with laser processing, which changes its physical structure. Under lubrication, the laser-treated PMMA exhibits better hydrophilicity, especially during the use of eye drops. No obvious relationship exists between the laser-processing time and friction behavior. However, the laser treatment may contribute to the formation of friction and wear mechanisms of PMMA materials. Laser-treated PMMA in saline solution exhibits better abrasive resistance by showing a lower wear rate than that in eye drops, although it has a higher friction coefficient. In this study, the different friction stages in laser-treated PMMA were clarified under two lubrication conditions. The wear rates of the laser-treated PMMA were found to decrease with the number of cycles, and the friction coefficient has a similar variation tendency. The wear behavior of the laser-treated PMMA is dominated by the main abrasive wear and secondary transferred film formation. This study provides a theoretical basis for the development and application of ophthalmic biomaterials in complex environments by examining the material surface interface behavior and wear mechanism after laser processing using PMMA as the research matrix.
聚甲基丙烯酸甲酯(PMMA)是一种应用广泛的眼科生物材料。在极端环境下误用PMMA可能会损伤眼表和眼内结构。通过对比不同的润滑条件和摩擦循环,研究了准分子激光加工PMMA的表面特性和摩擦学行为。结果表明:激光加工使材料表面粗糙度增大,改变了材料的物理结构;在润滑条件下,激光处理的PMMA表现出更好的亲水性,特别是在使用滴眼液时。激光加工时间与摩擦行为之间没有明显的关系。然而,激光处理可能有助于PMMA材料的摩擦和磨损机制的形成。激光处理的PMMA在盐水溶液中表现出更好的耐磨性,磨损率低于眼药水,尽管它具有更高的摩擦系数。本文研究了两种润滑条件下激光处理PMMA的不同摩擦阶段。激光处理PMMA的磨损率随循环次数的增加而降低,摩擦系数也有相似的变化趋势。激光处理PMMA的磨损行为主要由主磨粒磨损和二次转移膜形成主导。本研究以PMMA为研究基质,研究激光加工后的材料表面界面行为和磨损机理,为复杂环境下眼科生物材料的开发和应用提供理论依据。
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引用次数: 0
Multiscale Evaluation of Mechanical Properties for Metal-Coated Lattice Structures 金属包覆晶格结构力学性能的多尺度评价
2区 工程技术 Q1 Engineering Pub Date : 2023-09-12 DOI: 10.1186/s10033-023-00912-7
Lizhe Wang, Liu He, Xiang Wang, Sina Soleimanian, Yanqing Yu, Geng Chen, Ji Li, Min Chen
Abstract With the combination of 3D printing and electroplating technique, metal-coated resin lattice is a viable way to achieve lightweight design with desirable responses. However, due to high structural complexity, mechanical analysis of the macroscopic lattice structure demands high experimental or numerical costs. To efficiently investigate the mechanical behaviors of such structure, in this paper a multiscale numerical method is proposed to study the effective properties of the metal-coated Body-Centered-Cubic (BCC) lattices. Unlike studies of a similar kind in which the effective parameters can be predicted from a single unit cell model, it is noticed that the size effect of representative volume element (RVE) is severe and an insensitive prediction can be only obtained from models containing multiple-unit-cells. To this end, the paper determines the minimum number of unit cells in single RVE. Based on the proposed method that is validated through the experimental comparison, parametric studies are conducted to estimate the impact of strut diameter and coating film thickness on structural responses. It is shown that the increase of volume fraction may improve the elastic modulus and specific modulus remarkably. In contrast, the increase of thickness of coating film only leads to monotonously increased elastic modulus. For this reason, there should be an optimal coating film thickness for the specific modulus of the lattice structure. This work provides an effective method for evaluating structural mechanical properties via the mesoscopic model.
3D打印与电镀技术相结合,金属涂层树脂晶格是实现轻量化设计的可行途径。然而,由于结构的高度复杂性,宏观晶格结构的力学分析需要很高的实验或数值成本。为了有效地研究这种结构的力学行为,本文提出了一种多尺度数值方法来研究金属包覆体心立方(BCC)晶格的有效性能。与同类研究中可以从单个单元模型中预测有效参数不同,本文注意到代表性体积元(RVE)的尺寸效应是严重的,并且只有包含多个单元的模型才能获得不敏感的预测。为此,本文确定了单个RVE的最小单元胞数。在此基础上,通过实验对比验证了该方法的有效性,并进行了参数化研究,以估计支撑直径和涂层厚度对结构响应的影响。结果表明,体积分数的增加可以显著提高材料的弹性模量和比模量。相反,涂层厚度的增加只导致弹性模量单调增加。因此,对于晶格结构的特定模量,应该有一个最佳的涂膜厚度。本工作为通过细观模型评价结构力学性能提供了一种有效的方法。
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引用次数: 1
Configuration Synthesis and Lightweight Networking of Deployable Mechanism Based on a Novel Pyramid Module 基于新型金字塔模块的可展开机构构型综合与轻量化组网
2区 工程技术 Q1 Engineering Pub Date : 2023-09-12 DOI: 10.1186/s10033-023-00934-1
Jinwei Guo, Jianliang He, Guoxing Zhang, Yongsheng Zhao, Yundou Xu
Abstract Deployable mechanism with preferable deployable performance, strong expansibility, and lightweight has attracted much attention because of their potential in aerospace. A basic deployable pyramid unit with good deployability and expandability is proposed to construct a sizeable deployable mechanism. Firstly, the basic unit folding principle and expansion method is proposed. The configuration synthesis method of adding constraint chains of spatial closed-loop mechanism is used to synthesize the basic unit. Then, the degree of freedom of the basic unit is analyzed using the screw theory and the link dismantling method. Next, the three-dimensional models of the pyramid unit, expansion unit, and array unit are established, and the folding motion simulation analysis is carried out. Based on the number of components, weight reduction rate, and deployable rate, the performance characteristics of the three types of mechanisms are described in detail. Finally, prototypes of the pyramid unit, combination unit, and expansion unit are developed to verify further the correctness of the configuration synthesis based on the pyramid. The proposed deployable mechanism provides aference for the design and application of antennas with a large aperture, high deployable rate, and lightweight. It has a good application prospect in the aerospace field.
摘要可展开机构以其良好的可展开性能、强的可扩展性和轻量化等特点在航空航天领域的应用潜力备受关注。提出了一种具有良好可展开性和可扩展性的基本可展开金字塔单元,以构建一个规模较大的可展开机构。首先,提出了基本单元的折叠原理和展开方法。采用空间闭环机构加约束链的构型综合方法对基本单元进行综合。然后,采用螺杆理论和连杆拆解法对基本单元的自由度进行了分析。其次,建立了金字塔单元、展开单元和阵列单元的三维模型,并进行了折叠运动仿真分析。根据构件数量、减重率和可展开率,详细描述了三种机构的性能特点。最后,开发了金字塔单元、组合单元和扩展单元的原型,进一步验证了基于金字塔的构型综合的正确性。所提出的可展开机构为大口径、高展开率、轻量化天线的设计和应用提供了参考。在航空航天领域具有良好的应用前景。
{"title":"Configuration Synthesis and Lightweight Networking of Deployable Mechanism Based on a Novel Pyramid Module","authors":"Jinwei Guo, Jianliang He, Guoxing Zhang, Yongsheng Zhao, Yundou Xu","doi":"10.1186/s10033-023-00934-1","DOIUrl":"https://doi.org/10.1186/s10033-023-00934-1","url":null,"abstract":"Abstract Deployable mechanism with preferable deployable performance, strong expansibility, and lightweight has attracted much attention because of their potential in aerospace. A basic deployable pyramid unit with good deployability and expandability is proposed to construct a sizeable deployable mechanism. Firstly, the basic unit folding principle and expansion method is proposed. The configuration synthesis method of adding constraint chains of spatial closed-loop mechanism is used to synthesize the basic unit. Then, the degree of freedom of the basic unit is analyzed using the screw theory and the link dismantling method. Next, the three-dimensional models of the pyramid unit, expansion unit, and array unit are established, and the folding motion simulation analysis is carried out. Based on the number of components, weight reduction rate, and deployable rate, the performance characteristics of the three types of mechanisms are described in detail. Finally, prototypes of the pyramid unit, combination unit, and expansion unit are developed to verify further the correctness of the configuration synthesis based on the pyramid. The proposed deployable mechanism provides aference for the design and application of antennas with a large aperture, high deployable rate, and lightweight. It has a good application prospect in the aerospace field.","PeriodicalId":10115,"journal":{"name":"Chinese Journal of Mechanical Engineering","volume":"22 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135878449","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Investigation on the Mechanical Properties and Shape Memory Effect of Landing Buffer Structure Based on NiTi Alloy Printing 基于NiTi合金打印的着陆缓冲结构力学性能及形状记忆效应研究
2区 工程技术 Q1 Engineering Pub Date : 2023-09-11 DOI: 10.1186/s10033-023-00898-2
Zhenglei Yu, Renlong Xin, Zezhou Xu, Yining Zhu, Xiaolong Zhang, Shijie Hao, Zhihui Zhang, Ping Liang
Abstract With the deepening of human research on deep space exploration, our research on the soft landing methods of landers has gradually deepened. Adding a buffer and energy-absorbing structure to the leg structure of the lander has become an effective design solution. Based on the energy-absorbing structure of the leg of the interstellar lander, this paper studies the appearance characteristics of the predatory feet of the Odontodactylus scyllarus . The predatory feet of the Odontodactylus scyllarus can not only hit the prey highly when preying, but also can easily withstand the huge counter-impact force. The predatory feet structure of the Odontodactylus scyllarus , like a symmetrical cone, shows excellent rigidity and energy absorption capacity. Inspired by this discovery, we used SLM technology to design and manufacture two nickel-titanium samples, which respectively show high elasticity, shape memory, and get better energy absorption capacity. This research provides an effective way to design and manufacture high-mechanical energy-absorbing buffer structures using bionic 3D printing technology and nickel-titanium alloys.
随着人类对深空探测研究的不断深入,我们对着陆器软着陆方法的研究也逐渐深入。在着陆器的支腿结构上增加缓冲吸能结构已成为一种有效的设计方案。本文以星际着陆器腿的吸能结构为基础,研究了剑齿虎(Odontodactylus scyllarus)掠食性足的外观特征。剑齿虎的掠食性足不仅能在捕食时高度撞击猎物,还能轻松承受巨大的反冲击力。剑齿虎的掠食性足部结构呈对称锥形,具有良好的刚性和能量吸收能力。受这一发现的启发,我们利用SLM技术设计制造了两种镍钛样品,分别表现出高弹性、形状记忆和较好的吸能能力。本研究为利用仿生3D打印技术和镍钛合金设计制造高机械吸能缓冲结构提供了有效途径。
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引用次数: 0
Experimental Study on Ultrasonic Cavitation Intensity Based on Fluorescence Analysis 基于荧光分析的超声空化强度实验研究
IF 4.2 2区 工程技术 Q1 Engineering Pub Date : 2023-09-08 DOI: 10.1186/s10033-023-00933-2
Linzheng Ye, Shida Chuai, Xijing Zhu, Dong Wang
{"title":"Experimental Study on Ultrasonic Cavitation Intensity Based on Fluorescence Analysis","authors":"Linzheng Ye, Shida Chuai, Xijing Zhu, Dong Wang","doi":"10.1186/s10033-023-00933-2","DOIUrl":"https://doi.org/10.1186/s10033-023-00933-2","url":null,"abstract":"","PeriodicalId":10115,"journal":{"name":"Chinese Journal of Mechanical Engineering","volume":" ","pages":"1-9"},"PeriodicalIF":4.2,"publicationDate":"2023-09-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43062019","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Cavitation Diagnostics Based on Self-Tuning VMD for Fluid Machinery with Low-SNR Conditions 基于自校正VMD的低信噪比流体机械空化诊断
IF 4.2 2区 工程技术 Q1 Engineering Pub Date : 2023-09-07 DOI: 10.1186/s10033-023-00920-7
Hao Liu, Zheming Tong, Bingyang Shang, Shuiguang Tong
{"title":"Cavitation Diagnostics Based on Self-Tuning VMD for Fluid Machinery with Low-SNR Conditions","authors":"Hao Liu, Zheming Tong, Bingyang Shang, Shuiguang Tong","doi":"10.1186/s10033-023-00920-7","DOIUrl":"https://doi.org/10.1186/s10033-023-00920-7","url":null,"abstract":"","PeriodicalId":10115,"journal":{"name":"Chinese Journal of Mechanical Engineering","volume":" ","pages":"1-15"},"PeriodicalIF":4.2,"publicationDate":"2023-09-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41663602","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fretting Wear Characteristics of Nuclear Fuel Cladding in High-Temperature Pressurized Water 核燃料包壳在高温压水中的微动磨损特性
IF 4.2 2区 工程技术 Q1 Engineering Pub Date : 2023-09-04 DOI: 10.1186/s10033-023-00931-4
Jun Wang, Haojie Li, Zhengyang Li, Yujie Lei, Quanyao Ren, Yongjun Jiao, Zhenbing Cai
{"title":"Fretting Wear Characteristics of Nuclear Fuel Cladding in High-Temperature Pressurized Water","authors":"Jun Wang, Haojie Li, Zhengyang Li, Yujie Lei, Quanyao Ren, Yongjun Jiao, Zhenbing Cai","doi":"10.1186/s10033-023-00931-4","DOIUrl":"https://doi.org/10.1186/s10033-023-00931-4","url":null,"abstract":"","PeriodicalId":10115,"journal":{"name":"Chinese Journal of Mechanical Engineering","volume":" ","pages":"1-13"},"PeriodicalIF":4.2,"publicationDate":"2023-09-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45325159","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Chinese Journal of Mechanical Engineering
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