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Ultra-high performance concrete with metal mine tailings and its properties: a review 含金属矿尾矿的超高性能混凝土及其性能:综述
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-05-09 DOI: 10.1515/corrrev-2023-0145
Qiuming Li, Xiaoxin Feng, Yue Liu, Yuan Jia, Gang Liu, Yuantao Xie
Metal mine tailings (MMT) are a kind of industrial solid waste, with an increasing accumulation year by year, which has seriously damaged the ecological environment. Incorporating MMT in ultra-high performance concrete (UHPC) is an effective means to achieve green sustainable development, which can not only make wastes be resources and prevent pollution but also save raw material costs and reduce energy consumption. However, metal mine tailings contain complex and diverse metal oxides and other chemical substance and even contain certain radioactive elements and heavy metal ions. These factors can affect the corrosion resistance of UHPC, accelerate its aging and damage, and in addition may have serious impacts on the environment and human health. This paper summarizes the material properties of MMT and its application in UHPC; analyzes the effects of MMT as powder or fine aggregate on the workability, mechanical properties, durability, and leaching toxicity of UHPC; and elaborates the hydration products, interfacial transition zone, and pore structure of UHPC incorporating MMT (MMT-UHPC). Based on previous research results, the relationship between flowability, flexural strength, porosity, and compressive strength of MMT-UHPC is established.
金属矿尾矿(MMT)是一种工业固体废弃物,其堆积量逐年增加,严重破坏了生态环境。在超高性能混凝土(UHPC)中掺入金属尾矿是实现绿色可持续发展的有效手段,不仅可以使废弃物资源化,防止污染,还可以节约原材料成本,降低能源消耗。然而,金属矿山尾矿中含有复杂多样的金属氧化物和其他化学物质,甚至含有某些放射性元素和重金属离子。这些因素会影响超高性能混凝土的耐腐蚀性,加速其老化和损坏,此外还可能对环境和人类健康造成严重影响。本文总结了 MMT 的材料特性及其在超高性能混凝土中的应用,分析了 MMT 作为粉末或细集料对超高性能混凝土的工作性、力学性能、耐久性和浸出毒性的影响,并阐述了掺入 MMT 的超高性能混凝土(MMT-UHPC)的水化产物、界面过渡区和孔隙结构。在前人研究成果的基础上,建立了 MMT-UHPC 的流动性、抗弯强度、孔隙率和抗压强度之间的关系。
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引用次数: 0
Surface modified molybdenum disulfide nanosheets for corrosion resistance improvement on polyurethane coatings 用于改善聚氨酯涂层耐腐蚀性能的表面改性二硫化钼纳米片
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-05-03 DOI: 10.1515/corrrev-2023-0119
Guilin Zhou, Jingchuan Wang, Wenjie Cheng, Hui Nan, Xiaochong Zhao, Haomin Wei, Caihong Xue, Yuehua Ma, Pan Yang
Organic–inorganic hybrid coating has been applied on metallic corrosion protection effectively. Molybdenum disulfide (MoS2) nanosheets with graphene-like two-dimensional lamellar structure were an anticorrosion inorganic additive, rendering the organic coating better corrosion resistant. However, the aggregation and poor solubility are still current issues that should be addressed. Functionalization MoS2 nanosheets with surface modified by polydopamine (PDA) and silane coupling agent (KH560) were prepared in polyurethane (PU) composite coatings to obtain dense and intact multilayer network structure coatings for corrosion protection. KH560-PDA-MoS2/PU coating with crosslinked polymer network structure has a high impedance modulus, large contact angle, and strong hydrophobicity. The coating meets the national technical standards for salt spray testing and nitric acid (HNO3) titration testing, demonstrating excellent corrosion resistance.
有机-无机混合涂层已被有效地应用于金属防腐。二硫化钼(MoS2)纳米片具有类似石墨烯的二维片状结构,是一种防腐无机添加剂,使有机涂层具有更好的防腐性能。然而,聚集和溶解性差仍然是当前亟待解决的问题。在聚氨酯(PU)复合涂层中制备了表面经聚多巴胺(PDA)和硅烷偶联剂(KH560)改性的功能化 MoS2 纳米片,从而获得致密完整的多层网络结构涂层,用于防腐。具有交联聚合物网络结构的 KH560-PDA-MoS2/PU 涂层阻抗模量高、接触角大、疏水性强。该涂层符合盐雾测试和硝酸(HNO3)滴定测试的国家技术标准,具有优异的耐腐蚀性能。
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引用次数: 0
The importance and evolution of corrosion inhibitors in the drilling fluid for the offshore drilling industry 钻井液中的缓蚀剂在近海钻井行业中的重要性和演变
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-05-03 DOI: 10.1515/corrrev-2023-0058
Muhammad Taqi-uddeen Safian, Bothi Raja Pandian, M. N. Mohamad Ibrahim
The fundamental process of drilling within the oil and gas industry appears straightforward, entailing the creation of a borehole that connects to the underlying oil reservoir. An indispensable component in this operation is the mud formulation, playing a critical role in lubricating the drill bit and facilitating the efficient removal of cuttings. However, a notable challenge arises due to the machinery’s predominantly metal composition, leading to corrosion concerns. Various strategies, including the application of corrosion inhibitors, have been introduced to address and manage this corrosion challenge. This review provides a comprehensive exploration of recent research endeavors focused on corrosion inhibitors in the context of offshore drilling operations. It aims to offer insights into the diverse types of corrosion commonly encountered during drilling activities in marine environments. Moreover, the review delves into an in-depth examination of various corrosion inhibitors utilized for mitigation, shedding light on their performance characteristics and limitations within the specific scope of drilling operations. By scrutinizing these corrosion inhibition strategies, the review contributes to a nuanced understanding of the evolving landscape in drilling technology and the measures taken to ensure the longevity and efficiency of drilling equipment.
石油和天然气行业的基本钻井过程看似简单,其实是钻出一个与下层油藏相连的井眼。泥浆配方是这一操作中不可或缺的组成部分,在润滑钻头和有效清除切屑方面发挥着关键作用。然而,由于机械主要由金属构成,因此存在腐蚀问题,这也是一个值得注意的挑战。为了应对和管理这一腐蚀难题,人们采用了各种策略,包括应用缓蚀剂。本综述全面探讨了近期在近海钻井作业中对缓蚀剂的研究。其目的是深入探讨在海洋环境中进行钻探活动时通常会遇到的各种腐蚀类型。此外,该综述还深入研究了用于缓解腐蚀的各种缓蚀剂,阐明了它们在特定钻井作业范围内的性能特点和局限性。通过仔细研究这些缓蚀策略,本综述有助于深入了解钻井技术的发展状况以及为确保钻井设备的使用寿命和效率而采取的措施。
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引用次数: 0
Comparison of the hydrogen damage of different rolling surfaces of TC4 Ti alloy sheet TC4 Ti 合金板材不同轧制表面的氢损伤比较
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-05-03 DOI: 10.1515/corrrev-2023-0126
Yingwei Song, Xiaozhen Liu, En-Hou Han
The microstructure of three rolling surfaces of TC4 sheet is different, and their resistance ability to hydrogen damage lacks systematic research. Thus, the hydrogen damage behavior of TC4 rolling sheet was investigated in this paper. The hydrogen diffusion law along different rolling directions and the precipitation of hydrides on different rolling surfaces were compared. It is found that the shape and distribution of α and β phases are changed under the action of extrusion force during the rolling process, and they are arranged in striped shape on the R-N surface along the R direction, and the diffusion of hydrogen along the R direction is faster due to the existence of continuous β phases as hydrogen diffusion channels, resulting in the more serious hydrogen damage. Besides the hydrides mainly deposited at the α and β phase boundaries, the hydrides precipitated in the interior of α phases on the R-N surface are more than that on the R-T surface due to the different distribution state of β phases.
TC4 薄板三个轧制面的微观结构各不相同,其抗氢损伤能力缺乏系统研究。因此,本文研究了 TC4 轧制薄板的氢损伤行为。比较了氢沿不同轧制方向的扩散规律和氢化物在不同轧制表面的析出情况。研究发现,在轧制过程中,α相和β相在挤出力的作用下形状和分布发生了变化,在R-N表面沿R方向呈条状排列,由于存在连续的β相作为氢扩散通道,氢沿R方向的扩散速度更快,导致氢损伤更为严重。除了氢化物主要沉积在 α 和 β 相边界外,由于 β 相的分布状态不同,R-N 表面 α 相内部析出的氢化物比 R-T 表面多。
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引用次数: 0
Enhanced corrosion protection of rebars in alkaline solutions by ferroporphyrin and the mechanisms of electron consumption and lattice reconstruction 卟啉铁在碱性溶液中增强对钢筋的腐蚀保护以及电子消耗和晶格重构机制
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-05-01 DOI: 10.1515/corrrev-2024-0012
Rui Ding, Xue-qi Zhang, Qing‐xian Yue, Jing Lv, Jie Liu
Reinforced concretes are the primary materials in coastal and offshore engineering. In alkaline environment of concrete, the anodic process is passivation of rebars and the conjugated cathodic process is oxygen reduction reaction (ORR). It is proposed that a novel approach to enhance the passivation films through catalyzed ORR by iron meso-tetra(4-carboxyphenyl)porphine (FeTCPP). The ORR catalyst FeTCPP promotes the formation of passivation film, as it accelerates the consumption of abundant electrons generated and accumulated by the anodic formation of passivation films. The passivation films of rebars are highly defective Fe3O4 semiconductor. The dissolution of interstitial ferrous ions and lattice iron ions produces defects of O ion vacancies, Fe ion vacancies and interstitial Fe ions, and they further cause the formation and accumulation of Fe atom vacancies on the metal surface, leading to the collapse of the passivation films. The FeTCPP adsorbs on the surface of passivation films, hindering the dissolution of lattice iron ions and interstitial ferrous ions, thereby inhibiting the generation and accumulation of Fe atom vacancies and improving the integrity and protective ability of the passivation films.
钢筋混凝土是海岸和近海工程的主要材料。在混凝土的碱性环境中,阳极过程是钢筋的钝化,共轭阴极过程是氧还原反应(ORR)。有人提出了一种新方法,通过介四(4-羧基苯基)卟吩铁(FeTCPP)催化 ORR 来增强钝化膜。ORR 催化剂 FeTCPP 能促进钝化膜的形成,因为它能加速消耗钝化膜阳极形成过程中产生和积累的大量电子。钢筋的钝化膜是高度缺陷的 Fe3O4 半导体。间隙亚铁离子和晶格铁离子的溶解产生了 O 离子空位、Fe 离子空位和间隙 Fe 离子的缺陷,并进一步导致金属表面 Fe 原子空位的形成和积累,从而导致钝化膜的坍塌。FeTCPP 吸附在钝化膜表面,阻碍了晶格铁离子和间隙亚铁离子的溶解,从而抑制了铁原子空位的产生和积累,提高了钝化膜的完整性和保护能力。
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引用次数: 0
Effect of recrystallization degree on properties of passive film of super ferritic stainless steel S44660 再结晶程度对超级铁素体不锈钢 S44660 被动膜性能的影响
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-04-26 DOI: 10.1515/corrrev-2023-0069
Bin Wang, Yugui Li, Huaying Li, Guanghui Zhao, Yaohui Song, Hui Xu
The effect of the recrystallization degree on the properties of passive films formed in 0.1 M HNO3 solution for super ferritic stainless steel S44660 was examined in this study. The initial specimens, in their cold-rolled state, showed a high dislocation density, as observed through electron backscatter diffraction (EBSD) experiments. Analysis of potentiodynamic polarization (PDP) curves and electrochemical impedance spectroscopy (EIS) measurements suggested that with the increase of recrystallization degree, the corrosion current density reduced and the corrosion potential increased. As revealed by Mott–Schottky analysis, the passive film showed a dual structure of n-type and p-type semiconductors, with the carrier density of the passive film decreasing as the recrystallization degree increased. X-ray photoelectron spectroscopy (XPS) provided insights into the film composition, indicating that the Fe2O3 and Cr2O3 content, which improved the stability of the passive film, increased with the degree of recrystallization. In summary, the increase in recrystallization degree reduced the number of defects in the microstructure, thereby creating favorable conditions for the formation of highly protective passive films. The passive film formed after complete recrystallization exhibited enhanced corrosion resistance.
本研究考察了再结晶程度对超级铁素体不锈钢 S44660 在 0.1 M HNO3 溶液中形成的被动薄膜性能的影响。通过电子反向散射衍射(EBSD)实验观察到,冷轧状态下的初始试样显示出较高的位错密度。电位极化(PDP)曲线和电化学阻抗谱(EIS)测量分析表明,随着再结晶程度的增加,腐蚀电流密度降低,腐蚀电位升高。莫特-肖特基分析显示,被动膜呈现出 n 型和 p 型半导体的双重结构,被动膜的载流子密度随着再结晶度的增加而降低。X 射线光电子能谱 (XPS) 揭示了薄膜的组成,表明随着再结晶程度的增加,提高无源薄膜稳定性的 Fe2O3 和 Cr2O3 含量也随之增加。总之,再结晶程度的增加减少了微观结构中缺陷的数量,从而为形成高保护性的被动膜创造了有利条件。完全再结晶后形成的被动膜表现出更强的耐腐蚀性。
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引用次数: 0
Distribution of hydrogen atoms at a notch on X52 steel under various loads and displacements studied by scanning Kelvin probe and finite element modeling 通过扫描开尔文探针和有限元模型研究不同载荷和位移下 X52 钢缺口处的氢原子分布
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-03-26 DOI: 10.1515/corrrev-2023-0120
Qing Hu, Y. Frank Cheng
In this work, the distribution of hydrogen (H) atoms at a notch on an X52 pipeline steel under various applied loads or displacements were investigated by Volta potential measurements using a scanning Kelvin probe (SKP) and finite element modeling. The stress concentration at the notch is elastic under the test condition. The H atom diffusion and distribution is driven by stress, rather than strain, in the steel. However, when displacements are applied on the steel specimen, the strain dominates the H atom distribution. As the local stress or strain increases, the H atom concentration increases, as indicated by negative shifts of the Volta potential. By establishing the quantitative relationships among Volta potential, von Mises stress, and H atom distribution, this work attempts to provide a novel method for H atom detection in steels through the Volta potential measurement.
在这项工作中,通过使用扫描开尔文探针(SKP)进行伏特电势测量和有限元建模,研究了在不同外加载荷或位移条件下 X52 管线钢缺口处氢(H)原子的分布情况。在试验条件下,缺口处的应力集中是弹性的。H 原子的扩散和分布是由钢中的应力而非应变驱动的。然而,当对钢试样施加位移时,应变会主导 H 原子的分布。随着局部应力或应变的增加,H 原子浓度也随之增加,这表现为伏特电势的负移动。通过建立伏特电势、冯-米塞斯应力和 H 原子分布之间的定量关系,本研究试图提供一种通过测量伏特电势检测钢中 H 原子的新方法。
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引用次数: 0
Hydrogen in metallic alloys ─ embrittlement and enhanced plasticity: a review 金属合金中的氢 - 脆性和增强塑性:综述
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-03-18 DOI: 10.1515/corrrev-2022-0060
Valentin G. Gavriljuk, V. Shyvaniuk, S. Teus
The evolution of ideas concerning the nature of hydrogen embrittlement of engineering metallic materials is described based on a number of the proposed hypotheses and corresponding experiments. The main attention is paid to two of them, namely hydrogen-enhanced decohesion (HEDE) and hydrogen-enhanced localized plasticity (HELP). Recent attempts to interconnect the both models as HELP + HEDE and HELP-mediated HEDE ones are also estimated. A conclusion is made that HELP model is preferential for understanding the entire array of experimental data with a caveat that it is necessary to consider the chemical nature of hydrogen atoms and view them not only as point defects. Based on the studies of hydrogen effect on the atomic interactions in iron, nickel, titanium, and its alloys, it is shown that the electron approach to HELP phenomenon adequately describes two competitive features of hydrogen behavior in metals: increased brittleness and enhanced plasticity. Due to the increase in the concentration of free electrons, hydrogen decreases the elasticity moduli, which causes the crystal lattice to soften. For this reason, the formation of hydrogen atmospheres around the dislocations decreases the start stress of dislocation sources, as well as line tension of emitted dislocations, enhancing thereby their mobility, and weakens repulsion between dislocations in their pile-ups. The range of temperatures and strain rates in which hydrogen embrittlement occurs is controlled by the enthalpies of hydrogen atoms’ diffusion and their binding to dislocations. The resulting consequences for mechanical properties depend on the short-range atomic order, SRO, which inherently occurs in the metallic solid solutions and localizes plastic deformation both in the cases of short-range atomic ordering and of short-range atomic decomposition. Hydrogen enhances slip localization because of its different solubility in the submicrovolumes of short-range decomposed solid solutions. If SRO is absent or not remarkably formed, the hydrogen-increased concentration of free electrons results in enhanced plasticity. Available positive hydrogen effects on the plasticity of titanium β-alloys and austenitic steels are presented and interpreted.
根据提出的一些假设和相应的实验,阐述了有关工程金属材料氢脆性质的观点演变。主要关注的是其中两个模型,即氢增强脱粘 (HEDE) 和氢增强局部塑性 (HELP)。此外,还对最近尝试将这两种模型互联为 HELP + HEDE 和 HELP 介导的 HEDE 模型进行了估算。得出的结论是,HELP 模型更适于理解所有实验数据,但需要注意的是,有必要考虑氢原子的化学性质,而不仅仅将其视为点缺陷。基于氢对铁、镍、钛及其合金中原子相互作用影响的研究表明,HELP 现象的电子方法充分描述了金属中氢行为的两个竞争特征:脆性增加和塑性增强。由于自由电子浓度的增加,氢会降低弹性模量,从而导致晶格软化。因此,在位错周围形成的氢气环境会降低位错源的起始应力以及发射位错的线拉力,从而增强位错的流动性,并减弱位错堆积时位错之间的排斥力。氢脆发生的温度和应变速率范围受氢原子扩散焓和与位错结合焓的控制。由此对机械性能产生的影响取决于金属固溶体中固有的短程原子有序(SRO),在短程原子有序和短程原子分解的情况下,都会使塑性变形局部化。由于氢在短程分解固溶体亚微观体积中的溶解度不同,因此氢能增强滑移定位。如果 SRO 不存在或没有明显形成,氢增加的自由电子浓度会导致塑性增强。本文介绍并解释了氢对钛β合金和奥氏体钢塑性的积极影响。
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引用次数: 0
Repassivation characteristics of carbon steel in chloride-free pore solution after thermal cycles of simulated tropical marine environments 模拟热带海洋环境热循环后碳钢在无氯化物孔隙溶液中的再钝化特性
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-03-18 DOI: 10.1515/corrrev-2022-0123
Tong Wu, Xingguo Feng, Xiangyu Lu, Zhuang Ning, Shuai Qu
Repassivation characteristics of carbon steel experienced thermal cycles in tropical marine environments were investigated in a simulated concrete pore solution (SCPS). The results suggested that the damage of passive films on the carbon steel mainly occurred during the cooling process in thermal cycles. The damaged passive films gradually recovered in the SCPS, and the duration of repassivation extended with the amplitude of thermal cycles and cyclic number in the high-amplitude thermal cycles (20–60 °C and 20–70 °C), while it was not significantly affected by the cyclic number in the low-amplitude thermal cycles (20–40 °C and 20–50 °C).
在模拟混凝土孔隙溶液(SCPS)中研究了碳钢在热带海洋环境中经历热循环后的再钝化特性。结果表明,碳钢上被动膜的损坏主要发生在热循环的冷却过程中。受损的被动膜在 SCPS 中逐渐恢复,在高振幅热循环(20-60 ℃ 和 20-70 ℃)中,再钝化持续时间随热循环振幅和循环次数的增加而延长,而在低振幅热循环(20-40 ℃ 和 20-50 ℃)中,再钝化持续时间受循环次数的影响不大。
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引用次数: 0
A comparative study on corrosion and wear performances of Ti–Nb–(Cu, Co) biomedical shape memory alloys 钛-铌-(铜、钴)生物医学形状记忆合金腐蚀和磨损性能比较研究
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-03-15 DOI: 10.1515/corrrev-2023-0063
Yunfei Wang, Wei Liu, Xinnuo Liu, Hai-zhen Wang, B. Sun, Xinjian Cao, Xiao Liu, Yuehai Song, Xiaoyang Yi, Xianglong Meng, Zhiyong Gao
The present study presented the systematic investigations on the influence of Co and Cu on the corrosion behaviors and wear resistance of Ti–Nb based shape memory alloys. The results demonstrated that the addition of Co and Cu can effectively enhance the corrosion resistance of Ti–Nb based shape memory alloys. By optimizing the chemical composition, the superior corrosion resistance with (φ corr = –0.95499 V, J corr = 357.92 μA cm−2) and (φ corr = –0.96775 V, J corr = 467.54 μA cm−2) can be obtained in Ti–Nb–Co1.0 and Ti–Nb–Cu1.5 shape memory alloys, respectively. Similarly, the wear properties of Ti–Nb based shape memory alloys were also dependent on the ternary alloying elements. The friction coefficient of Ti–Nb based shape memory alloy firstly decreased and then increased with the content of ternary alloying element increasing. And then decreased again, as the exceeding ternary alloying element was added. In addition, the wear behaviors of Ti–Nb based shape memory alloys can be attributed to the combination of abrasive wear, adhesive wear, and oxidative wear, irrespective of the types of ternary alloying elements. In contrast, Ti–Nb–Cu5.0 shape memory alloy has the lowest friction coefficient of 0.45, which is smaller than that (0.50) of Ti–Nb–Co5.0 shape memory alloy.
本研究系统研究了 Co 和 Cu 对钛铌基形状记忆合金腐蚀行为和耐磨性的影响。结果表明,添加 Co 和 Cu 能有效提高钛铌基形状记忆合金的耐腐蚀性。通过优化化学成分,Ti-Nb-Co1.0 和 Ti-Nb-Cu1.5 形状记忆合金分别获得了 (φ corr = -0.95499 V, J corr = 357.92 μA cm-2) 和 (φ corr = -0.96775 V, J corr = 467.54 μA cm-2) 的优异耐腐蚀性能。同样,Ti-Nb 型形状记忆合金的磨损特性也取决于三元合金元素。随着三元合金元素含量的增加,钛铌基形状记忆合金的摩擦系数先降低后升高。随着三元合金元素含量的增加,摩擦系数再次降低。此外,无论三元合金元素的类型如何,Ti-Nb 型形状记忆合金的磨损行为都可归因于磨料磨损、粘着磨损和氧化磨损的综合作用。相比之下,Ti-Nb-Cu5.0 形状记忆合金的摩擦系数最低,为 0.45,小于 Ti-Nb-Co5.0 形状记忆合金的摩擦系数(0.50)。
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引用次数: 0
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Corrosion Reviews
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