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Corrosion characteristics of in situ hybrid (Al3Ni + Al2O3)/Al composites synthesized by the solid-state combustion 固态燃烧原位合成的混合(Al3Ni + Al2O3)/Al 复合材料的腐蚀特性
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-03-12 DOI: 10.1515/corrrev-2023-0116
Jing Xue, Xiaojie Yu, Mingxia Yao, Fei Su, Jin Yang, Jianbao Gong, Haijun Huang
In this study, in situ hybrid (Al3Ni + Al2O3)/Al composites were prepared successfully by the solid-state combustion via Al–NiO system. The effects of Al3Ni + Al2O3 on the corrosion features of composites were analyzed using potentiodynamic polarization, electrochemical impedance spectroscopy, and immersion corrosion in 3.5 wt% NaCl solution. The results show that with the increase of NiO addition, the corrosion resistance of composites is improved, and the corrosion resistance of 15 % NiO–Al composite is almost comparable to the Al matrix. The increased quantity and dispersive distribution of Al3Ni and Al2O3 particles can effectively prevent the occurrence of corrosion and the movement of free electrons. Besides, more fine Al2O3 particles distributed in grain boundaries can increase the impedance and hinder the electrochemical corrosion preferentially starting at the boundary. Also, in the composite with high NiO addition, a better and compact interface bonding can be formed due to reduction of large size Al3Ni particles and improvement in the dispersion of particles, thereby inhibiting interface damage. This study has advanced understanding of corrosion.
本研究通过 Al-NiO 体系固态燃烧成功制备了原位混合(Al3Ni + Al2O3)/Al 复合材料。采用电位极化、电化学阻抗谱和 3.5 wt% NaCl 溶液浸泡腐蚀等方法分析了 Al3Ni + Al2O3 对复合材料腐蚀特性的影响。结果表明,随着氧化镍添加量的增加,复合材料的耐腐蚀性能得到改善,15%氧化镍-铝复合材料的耐腐蚀性能几乎与铝基体相当。Al3Ni 和 Al2O3 颗粒数量的增加和分散分布可有效防止腐蚀的发生和自由电子的移动。此外,晶界中分布的更多细小的 Al2O3 颗粒可以增加阻抗,阻碍电化学腐蚀优先从晶界开始。同时,在添加了大量氧化镍的复合材料中,由于大尺寸 Al3Ni 颗粒的减少和颗粒分散性的改善,可以形成更好、更紧密的界面结合,从而抑制界面破坏。这项研究加深了人们对腐蚀的认识。
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引用次数: 0
Sacrificial anode materials to protect marine grade steel structures: a review 用于保护船用钢结构的人工阳极材料:综述
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-03-11 DOI: 10.1515/corrrev-2023-0099
R. Vaira Vignesh, P. Sathiya
Marine structures are constantly exposed to the corrosive effects of seawater, making effective corrosion protection crucial for their longevity and performance. Sacrificial anodes, commonly made of zinc, aluminum, or magnesium alloys, are widely employed to mitigate corrosion by sacrificing themselves to protect the steel structures. However, the selection and implementation of sacrificial anode materials present various challenges that need to be addressed. This paper explores the challenges associated with sacrificial anode materials for steel structures and provides potential solutions. To overcome these challenges, the paper proposes solutions such as using advanced alloy compositions, protective coatings, hybrid anode systems, and improved design considerations. Furthermore, the importance of monitoring techniques to assess the performance and remaining lifespan of sacrificial anodes is emphasized. Several case studies and experimental findings are discussed to illustrate the effectiveness and limitations of sacrificial anode materials based on zinc alloys, aluminum alloys, and magnesium alloys. The paper highlights the need for ongoing research and development efforts to address the evolving demands of corrosion protection in marine environments.
海洋结构经常受到海水的腐蚀,因此有效的防腐蚀保护对其寿命和性能至关重要。牺牲阳极通常由锌、铝或镁合金制成,通过牺牲自身来保护钢结构,从而减轻腐蚀。然而,牺牲阳极材料的选择和使用带来了各种挑战,亟待解决。本文探讨了与钢结构牺牲阳极材料相关的挑战,并提供了潜在的解决方案。为了克服这些挑战,本文提出了一些解决方案,如使用先进的合金成分、保护涂层、混合阳极系统以及改进设计考虑因素。此外,还强调了监测技术对评估牺牲阳极性能和剩余寿命的重要性。文中讨论了几个案例研究和实验结果,以说明基于锌合金、铝合金和镁合金的牺牲阳极材料的有效性和局限性。论文强调了持续研发工作的必要性,以满足海洋环境中不断变化的腐蚀防护需求。
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引用次数: 0
Effect of rust layer stabilization on dry and wet cyclic corrosion behavior of bridge weathering steel Q345qNH in simulated industrial atmospheric medium 锈层稳定化对桥梁耐候钢 Q345qNH 在模拟工业大气介质中的干湿循环腐蚀行为的影响
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-02-28 DOI: 10.1515/corrrev-2023-0103
Y. Ren, Tieming Guo, Xueli Nan, Weihong Wu, Yanwen Hu, Xiangbin Yi
It takes 3–5 years for the stable rust layer to form when the bridge weathering steel is used in the industrial atmosphere, and the loose rust layer appearing in the early stage will pollute the atmospheric environment. Therefore, a method for the rapid formation of stable rust layer is developed in this paper, and the influence of rust layer stabilizing treatment on corrosion behavior of bridge weathering steel Q345qNH in simulated industrial atmospheric medium is studied. The results showed that in simulated industrial atmospheric medium, the stabilizing treatment shortened the formation time of stable rust layer and significantly reduced the corrosion rate, which is 47.9 % lower than that of bare steel after 480 h of corrosion. During the whole corrosion process, the Iα-FeOOH/Iγ-FeOOH peak intensity ratio of the stabilizing treatment steel was always higher than that of the bare steel, and was 1.26 times that of the bare steel after 480 h corrosion. After the stabilizing treatment, the self-corrosion potential of the rust layer increases, the self-corrosion current density decreases, and the resistance of the rust layer after 480 h corrosion was 1.57 times that of the bare steel sample, and the protection of the rust layer was significantly improved.
桥梁耐候钢在工业大气中使用时,稳定锈层的形成需要 3-5 年的时间,早期出现的疏松锈层会污染大气环境。因此,本文开发了一种快速形成稳定锈层的方法,并研究了锈层稳定化处理对桥梁耐候钢 Q345qNH 在模拟工业大气介质中腐蚀行为的影响。结果表明,在模拟工业大气介质中,稳定化处理缩短了稳定锈层的形成时间,显著降低了腐蚀速率,腐蚀 480 h 后的腐蚀速率比裸钢低 47.9%。在整个腐蚀过程中,稳定化处理钢的 Iα-FeOOH/Iγ-FeOOH 峰强比始终高于裸钢,腐蚀 480 h 后为裸钢的 1.26 倍。稳定化处理后,锈层的自腐蚀电位升高,自腐蚀电流密度降低,480 h 腐蚀后锈层的电阻是裸钢样品的 1.57 倍,锈层的保护性能显著提高。
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引用次数: 0
Corrosion mechanism and research progress of metal pipeline corrosion under magnetic field and SRB conditions: a review 磁场和 SRB 条件下金属管道腐蚀机理及研究进展综述
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-02-19 DOI: 10.1515/corrrev-2023-0028
Yuxin Wang, Guofu Wang, F. Xie, Ming Wu, Yi Zhou, Fugang Liu, Longsheng Cheng, Mingjun Du
Biocides are used to prevent microbiologically influenced corrosion (MIC), which damages and disables metal structures. However, biocides can make microorganisms resistant and contaminate the environment. Some studies have found that magnetic fields have an inhibitory effect on MIC, providing a new way of thinking for MIC control. In this paper, the current research status of MIC is discussed for typical anaerobic sulfate-reducing bacteria (SRB), the MIC of different metals in different environments is summarized, and the corrosion mechanism of SRB on metal structures, including cathodic depolarization and metabolite corrosion, is introduced. On this basis, the research progress of metal corrosion under magnetic field and microbial conditions in recent years is summarized, and discussed from three aspects, namely, electrochemical corrosion, SCC, and microbial corrosion, respectively. The corrosion process of microorganisms on metals in magnetic field is summarized, including biofilm theory, ion interference theory, free radical theory, and so on. Finally, the prevention and control of microbial corrosion by magnetic fields are prospected using the relevant mechanisms of magnetic field corrosion on metals.
杀菌剂用于防止微生物影响的腐蚀(MIC),这种腐蚀会损坏金属结构并使其失效。然而,杀菌剂会使微生物产生抗药性并污染环境。一些研究发现,磁场对 MIC 有抑制作用,这为 MIC 的控制提供了一种新思路。本文探讨了典型厌氧硫酸盐还原菌(SRB)的 MIC 研究现状,总结了不同环境下不同金属的 MIC,介绍了 SRB 对金属结构的腐蚀机理,包括阴极去极化和代谢物腐蚀。在此基础上,总结了近年来磁场和微生物条件下金属腐蚀的研究进展,并分别从电化学腐蚀、SCC 和微生物腐蚀三个方面进行了讨论。总结了磁场中微生物对金属的腐蚀过程,包括生物膜理论、离子干扰理论、自由基理论等。最后,利用磁场对金属腐蚀的相关机理,探讨了磁场对微生物腐蚀的预防和控制。
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引用次数: 0
A new method to estimate the partition of corrosion inhibitors 估算缓蚀剂分区的新方法
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-02-19 DOI: 10.1515/corrrev-2023-0040
Kenia A. Hernández Zarate, Jesús I. Guzmán Castañeda, Liliana J. Cosmes López, José M. Hallen-López, Roman Cabrera-Sierra
The partitioning coefficient of the R12Na corrosion inhibitor is determined by relating its concentration in the water phase (C W) to the expected theoretical concentration (C i,T) due to a re-concentration phenomenon after the mixing stage. Partition experiments were performed by varying the water cut in brine-kerosene mixtures, temperature, and the inhibitor concentration using NACE 1D182 brine as a water phase and ultraviolet-visible spectrophotometry. The partition results varied from 37.81 to 43.75 %, 36.68 to 61.23 %, and 40.29 to 56.47 % at 40 °C, 60 °C, and 80 °C, respectively, indicating that R12Na is a water soluble inhibitor and dispersible in the organic phase. Likewise, the partition results varied from 41.69 to 44.04 % in the presence of 20, 50, and 100 mg L−1 of the inhibitor, using a ratio of 80–20 vol% WP–OP and 60 °C. Furthermore, making the same considerations, the partition of different corrosion inhibitors reported in the literature was evaluated, supporting its determination, the latter is of great importance for dosing corrosion inhibitors in the oilfield industry.
R12Na 缓蚀剂的分配系数是通过将其在水相中的浓度(C W)与预期理论浓度(C i,T)相联系来确定的,后者是由于混合阶段后的再浓缩现象造成的。使用 NACE 1D182 盐水作为水相和紫外可见分光光度法,通过改变盐水-煤油混合物中的水分含量、温度和抑制剂浓度,进行了分区实验。在 40 ℃、60 ℃ 和 80 ℃ 时,分配结果分别为 37.81 % 至 43.75 %、36.68 % 至 61.23 % 和 40.29 % 至 56.47 %,表明 R12Na 是一种水溶性抑制剂,可分散在有机相中。同样,在 20、50 和 100 mg L-1 的抑制剂存在下,使用 80-20 vol% WP-OP 和 60 °C 的比例,分配结果从 41.69 % 到 44.04 % 不等。此外,出于同样的考虑,还对文献中报道的不同缓蚀剂的分配情况进行了评估,并支持对其进行测定,后者对于油田工业中缓蚀剂的配料具有重要意义。
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引用次数: 0
Anticorrosive action of eco-friendly plant extracts on mild steel in different concentrations of hydrochloric acid 环保植物提取物在不同浓度盐酸中对低碳钢的抗腐蚀作用
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-02-14 DOI: 10.1515/corrrev-2023-0053
Shobhana Sharma, Aashu Singh Solanki, Sushil Kumar Sharma
The extracts of different parts of plants (leaf, stem, and flower) act as a green, environmentally friendly, economical, and safe corrosion inhibitors. The eco-friendly extracts of plant material provide an excellent alternative that substitutes toxic traditional (organic and inorganic) corrosion inhibitors. The plant extracts are renewable and readily available; thus, they occupy a unique position in the family of green inhibitors. The plant extract contains several bioactive compounds, such as flavonoids, tannins, polyphenols, phenolic acids, glycosides, flavonols, etc., which possess experienced significant interest as anti-corrosive agents. These plant extracts contain several heteroatoms like phosphorus, nitrogen, sulfur, oxygen, etc., which are adsorbed on the metallic surface and form an inert protective layer that protects metal from a corrosive environment. Thus, this article aims to shed light on the efficiency of plant extract in protecting steel in an acidic environment.
植物不同部位(叶、茎和花)的提取物是一种绿色、环保、经济和安全的缓蚀剂。环保型植物萃取物是替代有毒传统(有机和无机)缓蚀剂的绝佳选择。植物提取物可再生且易于获得,因此在绿色缓蚀剂家族中占有独特的地位。植物萃取物中含有多种生物活性化合物,如黄酮类、单宁酸、多酚类、酚酸、苷类、黄酮醇等,这些化合物作为抗腐蚀剂引起了人们的极大兴趣。这些植物提取物含有多种杂原子,如磷、氮、硫、氧等,可吸附在金属表面,形成惰性保护层,保护金属免受腐蚀环境的影响。因此,本文旨在阐明植物提取物在酸性环境中保护钢铁的效率。
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引用次数: 0
Anticorrosive action of eco-friendly plant extracts on mild steel in different concentrations of hydrochloric acid 环保植物提取物在不同浓度盐酸中对低碳钢的抗腐蚀作用
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-02-14 DOI: 10.1515/corrrev-2023-0053
Shobhana Sharma, Aashu Singh Solanki, Sushil Kumar Sharma
The extracts of different parts of plants (leaf, stem, and flower) act as a green, environmentally friendly, economical, and safe corrosion inhibitors. The eco-friendly extracts of plant material provide an excellent alternative that substitutes toxic traditional (organic and inorganic) corrosion inhibitors. The plant extracts are renewable and readily available; thus, they occupy a unique position in the family of green inhibitors. The plant extract contains several bioactive compounds, such as flavonoids, tannins, polyphenols, phenolic acids, glycosides, flavonols, etc., which possess experienced significant interest as anti-corrosive agents. These plant extracts contain several heteroatoms like phosphorus, nitrogen, sulfur, oxygen, etc., which are adsorbed on the metallic surface and form an inert protective layer that protects metal from a corrosive environment. Thus, this article aims to shed light on the efficiency of plant extract in protecting steel in an acidic environment.
植物不同部位(叶、茎和花)的提取物是一种绿色、环保、经济和安全的缓蚀剂。环保型植物萃取物是替代有毒传统(有机和无机)缓蚀剂的绝佳选择。植物提取物可再生且易于获得,因此在绿色缓蚀剂家族中占有独特的地位。植物萃取物中含有多种生物活性化合物,如黄酮类、单宁酸、多酚类、酚酸、苷类、黄酮醇等,这些化合物作为抗腐蚀剂引起了人们的极大兴趣。这些植物提取物含有多种杂原子,如磷、氮、硫、氧等,可吸附在金属表面,形成惰性保护层,保护金属免受腐蚀环境的影响。因此,本文旨在阐明植物提取物在酸性环境中保护钢铁的效率。
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引用次数: 0
Dopamine functionalized coatings for corrosion protection of metallic implants and advanced drug delivery: a review 多巴胺功能化涂层用于金属植入物的腐蚀防护和先进的药物输送:综述
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-02-07 DOI: 10.1515/corrrev-2023-0055
Mohd Talha
The surface treatment of metallic implants is significant for their in-vivo performance. Biocompatible coatings play a crucial role in corrosion protection and other practical uses of biomedical devices to evade surgery failure and enhance their functions. Polydopamine (PDA), a mussel-inspired synthetic polymer, exhibits high potential as an adhesive middle layer to enhance the bonding at the interface between the metal substrate and coating materials and used for corrosion protection of the implants. Owing to its excellent biocompatibility along with unique drug loading perspective, several PDA-modified nanoparticles have also been preferred as drug carriers. This featured article is dedicated to summarizing the significance of PDA as a coating material for clinical applications. It was begun by describing the polymerization process of dopamine and then describes the PDA as an effective coating material for corrosion protection of implants with proposed mechanism. The beneficial effects of PDA containing coatings on corrosion protection of implants were also discussed. Next, was focused on PDA-modified nanostructures and emphasized the biocompatibility of PDA. The latest developments of PDA modified coatings/nanoparticles in advanced drug delivery applications were also discussed.
金属植入物的表面处理对其体内性能至关重要。生物相容性涂层在生物医学设备的防腐和其他实际用途中发挥着至关重要的作用,可避免手术失败并增强其功能。聚多巴胺(PDA)是一种受贻贝启发的合成聚合物,具有很高的潜力,可作为粘合中间层,增强金属基体与涂层材料之间的界面粘合,并用于植入物的防腐蚀保护。由于 PDA 具有良好的生物相容性和独特的载药前景,一些 PDA 改性纳米粒子也已成为药物载体的首选。这篇特写文章致力于总结 PDA 作为涂层材料在临床应用中的重要意义。文章首先介绍了多巴胺的聚合过程,然后介绍了 PDA 作为一种有效的涂层材料为植入物提供腐蚀保护的机理。此外,还讨论了含有 PDA 的涂层对植入物腐蚀保护的有利影响。接下来,重点介绍了 PDA 改性纳米结构,并强调了 PDA 的生物相容性。还讨论了 PDA 改性涂层/纳米颗粒在先进药物输送应用中的最新发展。
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引用次数: 0
Dopamine functionalized coatings for corrosion protection of metallic implants and advanced drug delivery: a review 多巴胺功能化涂层用于金属植入物的腐蚀防护和先进的药物输送:综述
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-02-07 DOI: 10.1515/corrrev-2023-0055
Mohd Talha
The surface treatment of metallic implants is significant for their in-vivo performance. Biocompatible coatings play a crucial role in corrosion protection and other practical uses of biomedical devices to evade surgery failure and enhance their functions. Polydopamine (PDA), a mussel-inspired synthetic polymer, exhibits high potential as an adhesive middle layer to enhance the bonding at the interface between the metal substrate and coating materials and used for corrosion protection of the implants. Owing to its excellent biocompatibility along with unique drug loading perspective, several PDA-modified nanoparticles have also been preferred as drug carriers. This featured article is dedicated to summarizing the significance of PDA as a coating material for clinical applications. It was begun by describing the polymerization process of dopamine and then describes the PDA as an effective coating material for corrosion protection of implants with proposed mechanism. The beneficial effects of PDA containing coatings on corrosion protection of implants were also discussed. Next, was focused on PDA-modified nanostructures and emphasized the biocompatibility of PDA. The latest developments of PDA modified coatings/nanoparticles in advanced drug delivery applications were also discussed.
金属植入物的表面处理对其体内性能至关重要。生物相容性涂层在生物医学设备的防腐和其他实际用途中发挥着至关重要的作用,可避免手术失败并增强其功能。聚多巴胺(PDA)是一种受贻贝启发的合成聚合物,具有很高的潜力,可作为粘合中间层,增强金属基体与涂层材料之间的界面粘合,并用于植入物的防腐蚀保护。由于 PDA 具有良好的生物相容性和独特的载药前景,一些 PDA 改性纳米粒子也已成为药物载体的首选。这篇特写文章致力于总结 PDA 作为涂层材料在临床应用中的重要意义。文章首先介绍了多巴胺的聚合过程,然后介绍了 PDA 作为一种有效的涂层材料为植入物提供腐蚀保护的机理。此外,还讨论了含有 PDA 的涂层对植入物腐蚀保护的有利影响。接下来,重点介绍了 PDA 改性纳米结构,并强调了 PDA 的生物相容性。还讨论了 PDA 改性涂层/纳米颗粒在先进药物输送应用中的最新发展。
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引用次数: 0
Molecular-level investigation of the adsorption mechanisms of thiazolidinediones on Cu2O(111) surface: a first-principles DFT study 噻唑烷二酮类化合物在 Cu2O(111) 表面吸附机制的分子水平研究:第一性原理 DFT 研究
IF 3.2 4区 材料科学 Q2 Chemical Engineering Pub Date : 2024-02-05 DOI: 10.1515/corrrev-2023-0003
H. Lgaz, Han-seung Lee
We have employed first principles DFT calculation with van der Waals (vdW) corrections to investigate the adsorption mechanism of thiazolidine-2,4-dione (TZD) substituted by 4-methylbenzylidene (MTZD) at 5-position and by an additional allyl group (ATZD) at 3-position on copper oxide surface (Cu2O(111)). Parallel configurations were found the most energetically stable geometries. The adsorption binding energy magnitudes predicted that ATZD outperformed MTZD by −0.11 eV. Our calculations indicated that O and S atoms of thiazolidine-2,4-dione nucleus significantly enhanced the chemical bonding of ATZD and MTZD with Cu2O(111) surface. Hydrogen bond interactions between Lewis base site at unsaturated O atom above the copper surface and TZD molecules are contributing to the stability of TZD molecules on Cu2O(111) surface. The adsorption induced-work function of different TZD adsorption configurations decreased from 4.563 eV (Cu2O(111)) to 4.114–4.373 eV due to electron transport between TZD molecules and Cu2O(111). The analysis of electronic properties of TZDs adsorption geometries revealed strong charge transfer and redistribution at the interface of TZDs-Cu2O(111), strengthening the stability of molecules on copper oxide surface. These theoretical insights would pave the way for further in-depth investigations into TZD-Copper interactions and provide valuable information for an optimized design of copper corrosion inhibitors.
我们采用第一性原理 DFT 计算和范德华(vdW)校正,研究了噻唑烷-2,4-二酮(TZD)在氧化铜表面(Cu2O(111))5 位被 4-甲基亚苄基(MTZD)和 3 位被额外的烯丙基(ATZD)取代的吸附机理。平行构型是能量最稳定的几何形状。根据吸附结合能大小预测,ATZD 的吸附结合能比 MTZD 高出 -0.11 eV。我们的计算表明,噻唑烷-2,4-二酮核的 O 原子和 S 原子显著增强了 ATZD 和 MTZD 与 Cu2O(111) 表面的化学键结合。铜表面上方不饱和 O 原子上的路易斯碱基位点与 TZD 分子之间的氢键相互作用增强了 TZD 分子在 Cu2O(111) 表面上的稳定性。由于 TZD 分子与 Cu2O(111) 之间的电子传输,不同 TZD 吸附构型的吸附诱导功函数从 4.563 eV(Cu2O(111))降至 4.114-4.373 eV。对 TZDs 吸附几何形状的电子特性分析表明,在 TZDs-Cu2O(111)界面上存在强烈的电荷转移和再分布,从而增强了分子在氧化铜表面上的稳定性。这些理论见解将为进一步深入研究 TZD 与铜的相互作用铺平道路,并为铜缓蚀剂的优化设计提供宝贵信息。
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引用次数: 0
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Corrosion Reviews
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