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Fault Diagnosis of Wind Turbine SCADA Data via Immunity Perception 基于免疫感知的风电SCADA数据故障诊断
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/34018
Zhengnan Hou, Xiaoxiao Lv, Shengxian Zhuang
Health monitoring of wind turbine (WT) has gained considerable attention, and the supervisory control and data acquisition (SCADA) data (such as power, temperature, and pressure, etc.) have been analyzed. However, many parameters in SCADA data are inertia parameters, which are easily affected by their inherent inertia. To solve this problem, a health pre-progress for SCADA data based on immunity perception (IP) is proposed in this paper. This progress uses the immunity perception to obtain the health information of a single parameter. Two numerical examples are given to validate the progress proposed in this paper.
风力发电机组的健康监测受到了广泛的关注,对其监测控制和数据采集(SCADA)数据(如功率、温度、压力等)进行了分析。然而,SCADA数据中的许多参数都是惯性参数,容易受到其固有惯性的影响。针对这一问题,本文提出了一种基于免疫感知(IP)的SCADA数据健康预处理方法。该方法利用免疫感知来获取单个参数的健康信息。最后给出了两个数值算例,验证了本文提出的方法。
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引用次数: 0
Research on IGBT Limit Frequency Based on Heat Balance Analysis 基于热平衡分析的IGBT极限频率研究
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/33973
Bo Wang, Yong Tang
Insulated gate bipolar transistor (IGBT) is the most widely used fully-controlled power electronic device at present. Its limit frequency is generally determined by the maximum junction temperature and maximum power consumption given in the manual, and it is difficult to reflect the nature of thermal failure. Based on the thermal balance analysis of IGBT power consumption-temperature curve and heat transfer curve, the thermal stability point, unstable point and critical point of junction temperature are obtained, thus the IGBT limit power consumption at the critical point is obtained, the design method of IGBT limit frequency is obtained from the tangent of the two curves, and finally the experimental verification is carried out. Introduction IGBT is a kind of compound power semiconductor device which combines the structure of field effect transistor and bipolar power transistor. It has the advantages of high input impedance, fast switching speed, low driving power, reduced saturation voltage, large current bearing, etc. It is widely used in various medium and high power electronic devices and is currently the most widely used full control power electronic device [1] . In the existing power electronic devices, IGBT safe operating area is generally designed based on experience and parameters and curves provided by device manufacturers, and a large margin is usually reserved for ensuring reliability in application. At present, the basic idea of studying IGBT limit frequency at home and abroad is based on the steady-state thermal resistance calculation formula, which is realized through the maximum junction temperature given in the manual. Literature [2] studied the IGBT operating limit according to the relationship between maximum junction temperature, thermal resistance and limiting power consumption. Literature [3] analyzed the on-state limit current and the on-state limit power consumption, and points out that the on-state limit power consumption is the power consumption corresponding to the maximum junction temperature. Literature [4] calculated IGBT switch power consumption and conduction power consumption, and estimated the junction temperature at switch works by using the relationship between power consumption and thermal resistance. Based on the thermal balance analysis of IGBT power consumption-temperature curve and heat transfer curve, this paper obtains the stable point, unstable point and critical point of junction temperature, obtains the limit power consumption of IGBT at the critical point, obtains the limit frequency under certain circuit conditions from the limit power consumption, and finally carries out experimental verification. Theoretical Analysis IGBT thermal failure mainly includes long-term thermal accumulation failure and short-term thermal shock failure. Among them, thermal accumulation failure is mainly caused by poor heat dissipation, excessive current and frequency, and there is a process of thermal accumulation. Heat
绝缘栅双极晶体管(IGBT)是目前应用最广泛的全控制电力电子器件。其极限频率一般由手册中给出的最高结温和最大功耗确定,难以反映热失效的性质。通过对IGBT功耗-温度曲线和传热曲线的热平衡分析,得到结温的热稳定点、不稳定点和临界点,从而得到临界点处IGBT极限功耗,由两条曲线的切线得出IGBT极限频率的设计方法,最后进行实验验证。IGBT是一种结合场效应晶体管和双极功率晶体管结构的复合型功率半导体器件。它具有输入阻抗高、开关速度快、驱动功率低、饱和电压降低、承载电流大等优点。广泛应用于各种中、大功率电子器件中,是目前应用最广泛的全控制电力电子器件[1]。在现有的电力电子器件中,IGBT安全工作区域一般是根据经验和器件厂商提供的参数、曲线来设计的,在应用中通常留有较大的余量以保证可靠性。目前国内外研究IGBT极限频率的基本思路是基于稳态热阻计算公式,通过手册给出的最高结温实现。文献[2]根据最高结温、热阻与极限功耗的关系研究了IGBT的工作极限。文献[3]分析了导通状态极限电流和导通状态极限功耗,指出导通状态极限功耗为最高结温所对应的功耗。文献[4]计算了IGBT开关功耗和导通功耗,并利用功耗与热阻的关系估算了开关工作时的结温。本文在对IGBT功耗-温度曲线和传热曲线进行热平衡分析的基础上,得到结温的稳定点、不稳定点和临界点,并在临界点处得到IGBT的极限功耗,从极限功耗得到一定电路条件下的极限频率,最后进行实验验证。IGBT热失效主要包括长期热积累失效和短期热冲击失效。其中,热积累失效主要是由于散热不良、电流过大、频率过高,存在热积累过程。IGBT的内部结构如图1所示。所述虚线框架内为贯通型平面栅极的蜂窝状结构。图1所示。IGBT细胞结构。根据IGBT的工作机理,IGBT的开关和导通过程是基极区载流子不断移动和重组形成的电子和空穴电流,产生的热量主要集中在IGBT的有源基极区。在实际的反向PN结曲线中,由于空间电荷区产生的电流和表面漏电流的影响,反向电流会随着反向电压的增加而略有增加,而随着温度的升高,反向电流会呈指数增长。当PN结的反向偏置电压升高时,反向电流造成的热损失导致结温升高,结温升高导致反向电流增大。如果散热片不能及时传递热量,则结温升和反向电流的增加将交替循环,最终PN结击穿。这种由热效应引起的击穿称为热击穿。在同样的原理下,也可以从产生的热量和可以散失的热量之间的热平衡关系来分析IGBT的热失效机理,因此需要得到IGBT的功耗曲线和传热曲线。对于共正弦脉宽双极调制双电平h桥逆变电路,可得IGBT导通功耗、开关功耗和断态功耗分别为:
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引用次数: 0
Photocatalytic Degradation of Dye Wastewater by NG/TiO2 Composite NG/TiO2复合材料光催化降解染料废水
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/33925
Jing Liu, Zhenggang Gao, Kun Chen, Chunfeng Song, DongQin Wang, Yanying He
N-doped graphene (NG)/TiO2 composites were prepared by a hydrothermal method using HF as the surface etchant and urea as the nitrogen source. The morphology and structure of the NG /TiO2 composites were characterized by X-ray diffraction (XRD), transmission electron microscope (TEM), UV-visible diffuse reflectance spectroscopy (UV-Vis DRS) and specific surface area (BET). The pore size distribution of the composite and the effect of NG addition on the photocatalytic properties were studied. The photocatalytic properties of the composite were evaluated under UV and sunlight conditions respectively. The results show that TiO2 is uniformly loaded on the surface of NG, and NG/TiO2 is mesoporous material. The introduction of NG can effectively improve the photocatalytic properties, 5wt% NG/TiO2 has the best photocatalytic degradation effect on methylene blue. The degradation rate of methylene blue is 96.30% at 30 min under UV and 99.87% at 180 min under sunlight.
以HF为表面蚀刻剂,尿素为氮源,采用水热法制备了n掺杂石墨烯(NG)/TiO2复合材料。采用x射线衍射(XRD)、透射电子显微镜(TEM)、紫外-可见漫反射光谱(UV-Vis DRS)和比表面积(BET)表征了NG /TiO2复合材料的形貌和结构。研究了复合材料的孔径分布及NG的加入对其光催化性能的影响。在紫外和日光条件下分别评价了复合材料的光催化性能。结果表明:TiO2均匀负载在NG表面,NG/TiO2为介孔材料;NG的引入可以有效地提高光催化性能,5wt% NG/TiO2对亚甲基蓝的光催化降解效果最好。紫外照射下30 min亚甲基蓝的降解率为96.30%,日光照射下180 min降解率为99.87%。
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引用次数: 0
Fault Risk Assessment of Transmission Equipment Based on Condition Monitoring 基于状态监测的输电设备故障风险评估
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/34021
Xu Zhilong, Sun Yuwei, Zhu Jianbao, Chao Ye, Chen Yu, Zhongyi Wang
This paper evaluates the risk of transmission equipment fault combined with the safety of transmission equipment based on condition monitoring. First of all, the monitoring system monitors important parameters related to the environment, electricity, and machinery in the operation of the power transmission equipment to determine the operating status of the power transmission equipment. Secondly, the impact of transmission equipment on power system risks is reflected by risk indicator. The proposed risk indicator combines the probability of transmission equipment failure and the importance of the equipment. Finally, a reliable and safe maintenance method is determined while taking into account the operating status (reliability) of the transmission equipment and the impact (importance) of the equipment on the system. This method can more reasonably allocate maintenance resources and improve the reliability and safety of power system operation. Introduction Power transmission equipment is the key to the operation of the power system, because there are a large number of power transmission equipment in a system. And their characteristics are different (age, failure probability, impact of failure), so their maintenance methods are very complicated. When formulate a transmission equipment maintenance strategy, not only the operation status of the transmission equipment itself, but also the impact of the transmission equipment outage on the system should be considered. The operation status of the transmission equipment should be evaluated and analyzed according to the selected condition monitoring parameters. This method uses state monitoring parameters to evaluate the overall state of the power transmission equipment and estimate the probability of the fault status of the power transmission equipment, and propose a comprehensive maintenance decision combining the operating status (reliability) of transmission equipment and the impact of equipment on the system (safety). The purpose of this method is to reduce the risk of power system operation. According to the maintenance decision index, the power transmission equipment is divided into normal status, timely maintenance, emergency maintenance and replacement maintenance. The rest of the paper is organized as follows. Section II discusses the methods for risk assessment. Section III introduces the state recognition technology of transmission equipment. The section IV analyzes the failure probability of transmission equipment, and proposes a risk assessment model of transmission equipment combined with importance. Section V introduces the maintenance strategies for transmission equipment. An example analysis is performed in Section VI. The last part gives the conclusion. Risk Assessment Method for Transmission Equipment In the past few decades, power system risk assessment and management has been widely used in almost every level of power systems, namely power generation, transmission and distribution sys
输变电设备在运行过程中,不可避免地会产生温度、压力、电流、电压、振动、能量等信号。根据不同的状态监测要求,可以选择不同的信号来指示输变电设备的状态。该系统能够监测传输设备运行的几个关键参数,发现潜在的故障,判断传输设备的运行状态。这些参数可能与传动设备所处的环境、机械磨损、气体密度和运行过程中的电量有关。在输变电设备监控技术中,采用了一些传感器,如压力传感器、光纤传感器等,与微处理器结合来执行监控任务。输变电设备的信号处理比较过程主要是从监测信号中提取与故障相关的监测参数,并将监测参数信号与允许参数值进行比较,判断参数是否在允许范围内。通过对监测参数信号的分析,提取设备的参数信号,根据信号和判别准则对设备进行故障识别。一旦设备偏离正常运行状态,就需要进一步分析故障原因,并根据实际运行情况提供合理的维护策略。基于重要性的输电设备风险评估第一种研究输电设备故障率的方法是基于浴盆曲线和威布尔分布,计算设备故障率[2,3]。第二种方法是在定义设备健康[4]之后,研究设备健康与设备故障率的关系。如EA公式:P(X) =K×e-C×X(2)其中X为设备的状态健康,K为比例系数,C为曲率系数,P为故障概率。可以从故障影响的角度对输电系统中的每一个故障事件进行分析,使故障的影响量化,结果可能包括成本、可靠性、安全性、稳定性和重要性。在制定电力系统中运行的输电设备的维护策略时,不仅要考虑到输电设备的运行状况,还要考虑到电力系统中输电设备的安全。输变电设备的安全性可以转化为设备的重要性。传输设备的重要性在于设备发生故障后对系统的影响有多大。级别越高的设备,即使出现轻微的故障,也可能处于不安全的运行状态。设备不那么重要,设备处于更安全的状态。根据设备的重要性制定不同的标准维护策略。对系统中重要性较高的传输设备制定较高的维护标准,对重要性较低的传输设备制定相应的维护标准。电力系统设备的维护和运行是在一定的重要性约束下进行的,任何违反这些约束的行为都会产生不利的影响。表1。设备重要度划分图。设备类型设备状况关键设备(1)在正常运行模式下,设备故障可能会引起一次或多次电气安全事故。(二)价值1000万以上的电力设备。(3)设备故障将直接导致一个至关重要的用户的电源中断。重要设备(1)在正常运行模式下,设备故障可能导致一级电源安全事件。(2) 800 - 1000万电力设备(3)设备故障将直接引发一级重要用户供电中断。(1)在正常运行模式下,设备故障可能造成两次或三次电源安全。(二)价值500 - 800万的电力设备。(3)设备故障将直接引发二级重要用户供电中断。一般设备上述设备以外的设备将设备故障的概率与设备的重要性相结合,制定维修计划。输变电设备风险指数见式3。R (Ei) =P (Ei)·I (Ei)(3),其中P (Ei)为输变电设备发生异常的概率。I (Ei)是输电设备在系统中的重要性指标。 R (Ei)为输变电设备风险指数,可以表示输变电设备对系统风险的影响程度
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引用次数: 0
Research on Vehicle Road Noise Simulation Based on Virtual Proving Ground Technique 基于虚拟试验场技术的车辆道路噪声仿真研究
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/34010
F. Gao, N. Zhan, X. Bu, Dong-Liang Geng, Xiang-Rong Li, Lin-Lin Wu
Using the virtual proving ground technique, CAE work can be put in front. Major performance problems of vehicles will be found and handled in advance to improve the research and development efficiency and reduce costs for automotive manufactures. However, this technique is relatively difficult to be implemented in NVH due to the complexity of tire modeling and other problems. Therefore, to deal with these issues, a complete simulation procedure for vehicle road noise was studied in this paper, in which PSD information of test road and CDTire model were integrated as the input of the whole vehicle simulation model successfully. The types of roads and tires, and tire mechanical parameters were compared investigated to provide useful suggestion to automotive manufacturers for NVH design.
利用虚拟试验场技术,可以将CAE工作放在前面。提前发现并处理车辆的重大性能问题,提高汽车制造商的研发效率,降低成本。然而,由于轮胎建模的复杂性和其他问题,该技术在NVH中实现相对困难。因此,为了解决这些问题,本文研究了一套完整的车辆道路噪声仿真流程,其中将测试道路的PSD信息与CDTire模型集成为整车仿真模型的输入。对道路类型、轮胎类型、轮胎力学参数进行了比较研究,为汽车制造商进行NVH设计提供了有益的建议。
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引用次数: 1
Study on the Gas Sensitivity Properties of TiO2 Nanoparticles Modified by ZnO ZnO修饰TiO2纳米粒子气敏性能研究
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/33967
Yong-Mei Liu, Siying Zhang, L. Min, Fangjie Li, Han Zhang
TiO2 nanomaterials and ZnO doped TiO2 nanomaterials were synthesized by sol-gel method. The gas sensing properties of ZnO-doped TiO2 nanomaterials were investigated by using a parathermal gas sensor. Studies have shown that the responsiveness of ZnO-doped gas sensor to ethanol gas is increased from 80% to 87%, and the response recovery time is shortened to (1.5s, 1s). This method improves the gas sensitivity of the sensor. Introduction With the increasing emphasis on environmental protection, higher requirements are placed on the detection and monitoring of industrial waste gas, toxic and harmful gases, and the research of gas sensor has become an important research topic [1-3]. Semiconductor gas sensors have been widely studied due to their small size, low cost, simple structure, simple preparation and long service life. At present, the widely used gas sensor materials are ZnO and TiO2, which have good sensitivity to many gases such as ethanol, methane, hydrogen sulfide, carbon monoxide, etc. [4-9], semiconductors made of ZnO and TiO2. Gas sensors can be widely used in the monitoring of toxic gases in various fields of production and living. Generally, gas sensing elements prepared by using pure semiconductor metal oxide powder have low sensitivity, high operating temperature, and difficult performance to meet applicable requirements. At present, the gas of semiconductor metal oxides is mainly improved by methods such as compounding and doping [10]. Sensitive performance. Taking TiO2 as an example, the doping of elements can significantly change the band gap energy of TiO2 and lead to diversified physicochemical properties, thereby improving the detection performance of the sensor on the target gas. By doping the TiO2 gas sensitive material, the sensitivity can be greatly improved.
采用溶胶-凝胶法制备了TiO2纳米材料和ZnO掺杂TiO2纳米材料。采用准热气体传感器研究了zno掺杂TiO2纳米材料的气敏性能。研究表明,掺zno气体传感器对乙醇气体的响应度由80%提高到87%,响应恢复时间缩短至(1.5s, 1s)。这种方法提高了传感器的气体灵敏度。随着人们对环境保护的日益重视,对工业废气、有毒有害气体的检测和监测提出了更高的要求,气体传感器的研究成为一个重要的研究课题[1-3]。半导体气体传感器具有体积小、成本低、结构简单、制备简单、使用寿命长等优点,得到了广泛的研究。目前,广泛应用的气体传感器材料是ZnO和TiO2,它们对乙醇、甲烷、硫化氢、一氧化碳等多种气体具有良好的灵敏度[4-9],以及由ZnO和TiO2制成的半导体。气体传感器可广泛应用于生产生活各个领域的有毒气体监测。一般采用纯半导体金属氧化物粉末制备的气敏元件灵敏度低、工作温度高、性能难以满足适用要求。目前,半导体金属氧化物气体的改善主要通过复合、掺杂等方法[10]。敏感性能。以TiO2为例,元素的掺杂可以显著改变TiO2的带隙能,导致其理化性质的多样化,从而提高传感器对目标气体的检测性能。通过掺杂TiO2气敏材料,可以大大提高灵敏度。
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引用次数: 0
Indoor Environmental Quality Assessment and Building Shading Measures Research 室内环境质量评价与建筑遮阳措施研究
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/33930
Mingheng Li, Wenli Fan, Juan Lu, Dongfei Xue
This paper starts with the evaluation of indoor environmental quality, and on this basis, analyzes the relationship between human comfort and various environmental factors, establishes a temperature-comfort evaluation model, and uses ECOTEC software to correlate according to the evaluation results of influencing factors. The laboratory simulation of the energy-saving measures for building shading shows that the temperature parameter is an important indicator for evaluating comfort. The relevant optimization measures such as building shading can not only save energy, but also significantly improve the environmental comfort. Introduction China's current green building assessment system puts forward higher requirements and standards for indoor environmental quality, indoor environment comfort and building energy conservation. Comfort is not a single feeling, but a combination of people and the environment, with a combination of environmental factors. Therefore, we collect the environmental parameters we need under appropriate conditions, make an accurate assessment of the excellent indoor environment, and associate it with comfort to complete the evaluation of comfort. This paper starts with the evaluation of indoor environmental quality, and analyzes the relationship between human comfort and various environmental factors, establishes a temperature-comfort evaluation model, and uses ECOTEC software to carry out relevant energy-saving measures based on the evaluation results of influencing factors. The laboratory simulation shows that the use of three-dimensional information technology to assist the design of the building can not only improve the design efficiency, but also make the design of the building more reasonable and the user more comfortable. Determination of Environmental Quality Assessment In the comprehensive environmental assessment, determining the membership function is an extremely important part, which largely determines the accuracy of data fusion. In this study, the Cauchy distribution was used to calculate membership. refers to the degree of attachment of the value of each sensor to the jth element in the set of reviews V established by it, then: ) 0 , 0 ( , ) ( 1 / 1 , 1              a a x a x a a x r ij i ij i ij i ij (1) According to the principle determined by the above comment set, combined with the relevant specifications, the membership degree of each sensor is set separately, and the normalized analysis is completed to obtain the fuzzy relationship evaluation matrix R:
本文从室内环境质量评价入手,在此基础上,分析人体舒适度与各种环境因素之间的关系,建立温度-舒适度评价模型,并根据影响因素的评价结果,利用ECOTEC软件进行关联。对建筑遮阳节能措施的室内模拟表明,温度参数是评价舒适性的重要指标。建筑遮阳等相关优化措施不仅可以节约能源,还可以显著提高环境舒适度。中国现行的绿色建筑评价体系对室内环境质量、室内环境舒适性和建筑节能提出了更高的要求和标准。舒适不是一种单一的感觉,而是人与环境的结合,与环境因素的结合。因此,我们在适当的条件下收集我们所需要的环境参数,对优秀的室内环境进行准确的评价,并将其与舒适度联系起来,完成舒适度的评价。本文从室内环境质量评价入手,分析人体舒适度与各种环境因素之间的关系,建立温度-舒适度评价模型,并利用ECOTEC软件根据影响因素评价结果实施相关节能措施。实验室仿真表明,利用三维信息技术辅助建筑设计,不仅可以提高设计效率,而且可以使建筑设计更加合理,用户更加舒适。在综合环境评价中,隶属度函数的确定是一个极其重要的环节,它在很大程度上决定了数据融合的准确性。本研究采用柯西分布计算隶属度。指的是每个传感器的值的依恋程度j元素的一组评论V建立,然后:0,0(,)(1/1,1一一个x x x r ij我ij ij ij(1)根据上述原则确定评价集,结合相关规范,每个传感器的隶属度分别设置,并且完成了规范化分析得到模糊评价矩阵r的关系:
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引用次数: 0
Amorphous Forming Ability, Thermal Stability, Viscosity and Thermoplastic Formability of (Cu43Zr48Al9)100-xREx (x=0-4, RE: Y,Gd) Alloy (Cu43Zr48Al9)100-xREx (x=0-4, RE: Y,Gd)合金的非晶态成形能力、热稳定性、粘度和热塑性成形性
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/33959
Jinbao Zhao, Fan Xinhui, Bing Li, Ke‐Ke Yang, Y. Kong, Zhaofeng Wang, Jie Liu
The width, deformation and viscosity change of super cooled liquid region of (Cu43Zr48Al9)100-xREx(x=0-4, RE: Y, Gd) bulk metallic glasses in super cooled liquid region are systemically investigated by thermoanalysis tests. By analyzing the width, deformation and viscosity of super cooled liquid region, the amorphous forming ability, thermal stability and thermoplastic forming ability of (Cu43Zr48Al9)100-xREx (x=0-4, RE: Y, Gd) in the super cooled liquid region were obtained. It was found that the addition of rare earth elements Y and Gd improved amorphous forming ability, thermal stability, viscosity and deformation, however, by adding rare earth Y, Gd, viscosity and ΔT was no obvious connection. With the increase of Y content, the thermal stability first increases and then decreases, the viscosity decreases firstly, then increases and decreases finally, the deformation increases firstly and then decreases, it preliminary reveals the relationship between viscosity and amorphous forming ability. (Cu43Zr48Al9)98Y2 amorphous alloy has better thermal stability and thermoplastic formability by adding a small amount of Y.
通过热分析试验系统研究了(Cu43Zr48Al9)100-xREx(x=0-4, RE: Y, Gd)块状金属玻璃在过冷液区的宽度、变形和粘度变化。通过对过冷液区宽度、变形和粘度的分析,得到了(Cu43Zr48Al9)100-xREx (x=0-4, RE: Y, Gd)在过冷液区的非晶态成形能力、热稳定性和热塑性成形能力。结果发现,稀土元素Y和Gd的加入改善了非晶成形能力、热稳定性、粘度和变形,而添加稀土Y、Gd、粘度与ΔT没有明显的联系。随着Y含量的增加,热稳定性先增大后减小,粘度先减小后增大后减小,变形先增大后减小,初步揭示了粘度与非晶成形能力之间的关系。(Cu43Zr48Al9)98Y2非晶合金加入少量Y后,具有较好的热稳定性和热塑性成形性。
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引用次数: 1
Research on Variable Topological Structure and Flexible Networking Mode of Remote Monitoring System for Wind Farm 风电场远程监控系统变拓扑结构及灵活组网模式研究
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/34016
Feng Zhou, Kun Lin, Peng Jiang, Wen-Bo Hao
The requirements of the modern wind power development on the monitoring system networking mode are analyzed, and the wireless sensor network based on ZigBee protocol and the remote monitoring network scheme of wind farm based on 3G network are designed. The system has the advantages of variable topology and flexible networking, and realizes a two-layer and three-layer variable topology networking scheme for the self-organizing network, easy expansion and remote monitoring system of the wireless sensor network. A wind farm video surveillance solution based on 3G network is designed for unattended wind farms. The system has the advantages of strong scalability, high reliability, strong real-time performance, safety and reliability, and low operating cost. It is especially suitable for online monitoring of remote wind farms.
分析了现代风电发展对监测系统组网方式的要求,设计了基于ZigBee协议的无线传感器网络和基于3G网络的风电场远程监测网络方案。该系统具有可变拓扑和灵活组网的优点,实现了无线传感器网络自组织网络、易扩展和远程监控系统的两层和三层可变拓扑组网方案。针对无人值守风电场,设计了一种基于3G网络的风电场视频监控解决方案。该系统具有可扩展性强、可靠性高、实时性强、安全可靠、运行成本低等优点。它特别适用于远程风电场的在线监测。
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引用次数: 0
Research on Registration Deviation Detection of Printed Glass LED Circuit Board 印刷玻璃LED电路板配准偏差检测研究
Pub Date : 2020-04-01 DOI: 10.12783/dteees/peems2019/33979
Tian Xi, Guo-sheng Zhang, Xiaoqiang Liu, Yang Li
To improve the registration accuracy, save the printing material, and optimize the printing space on printed glass circuit board for LED, the dual-cameras are introduced to capture the image of screen-printing plate. Considering the configuration of LED circuit, the dual-cameras are separately used to capture two parts of circuit image with 5mm × 4mm scale, which are from whole circuit with 200mm × 100mm scale. In this paper, the bolding pads are considered as the registration mark, the line fitting with global least square method is used to extract the image character points, and the registration deviation are calculated. According to this detection method, the registration printing experience results that the actual registration deviation ( 13μm in x-direction, 14μm in y-direction) satisfy the registration printing requirement of glass circuit board for LED (less than 30μm in x-direction, and less than 24μm in y-direction). Introduction Silver is used as the printing material in the most printed glass circuit boards that is printed by monochrome screen-printing machine in current. In this way, there is an issue that the silver bonding pad is possibly absorbed by the high temperature soldering, and peeled off from the glass substrate. To solve this issue, gold can be used as the bonding pad overprinted on the silver transmission line, because gold cannot be peeled off from sliver substrate by high temperature soldering. To improve the registration accuracy, it’s important to determine the position and shape of the registering mark. The common registering marks, such as the cross-shape mark [1], CMYK mark [2], independent solid circle mark [3] and star-shape mark [4], require to be printed individually, and occupy the printing space. In common, there is only one single camera in the registration system, therefore, it’s difficult to large the captured image scale and improve the registration accuracy at the same time. The Selection of Registering Mark The screen-printing plate for printed glass circuit board is shown in fig. 1, and the registration printing plate is shown in fig. 2. In this paper, to improve the registration accuracy, the dual-cameras with a resolution of 640 × 480, are applied in the experience device. The center distance of two cameras is 170mm. These two cameras are occupied to capture the field in 5mm × 4mm on the plate. Every pixel in this image is actually corresponding to 7.8μm in x-direction, and 8.3μm in y-direction. To save the printing material and optimize the printing space, according to the character of the circuit shape, the bonding pads are selected to be the registering mark, which is shown in fig. 3. In experience, the model of LED chip is ETi-KB358A-BL. According to the datasheet, the distance between each two bonding pads should be large than 240μm. Therefore, the maximum permission registration deviation should be 30μm in x-direction, and 24μm in y-direction. Figure 1. The printed screen plate for printed glas
为了提高LED玻璃印刷电路板的配准精度,节省印刷材料,优化印刷空间,采用双摄像头对丝网印版进行图像采集。考虑到LED电路的配置,采用双摄像头分别采集两部分规模为5mm × 4mm的电路图像,分别来自规模为200mm × 100mm的整个电路。本文以抱垫为配准标记,采用全局最小二乘法进行直线拟合提取图像特征点,并计算配准偏差。根据该检测方法,配准印刷经验表明,实际配准偏差(x方向13μm, y方向14μm)满足LED玻璃电路板的配准印刷要求(x方向小于30μm, y方向小于24μm)。目前大多数单色丝网印刷机印刷的玻璃电路板都采用银作为印刷材料。这样,就有一个问题,银键合垫可能被高温焊接吸收,并从玻璃基板上剥离。为了解决这个问题,可以使用金作为覆印在银传输线上的键合垫,因为金不能通过高温焊接从银衬底上剥离。为了提高配准精度,必须确定配准标记的位置和形状。常见的配准标记,如十字形标记[1]、CMYK标记[2]、独立实心圆标记[3]、星形标记[4]等,需要单独打印,占用打印空间。通常,配准系统中只有一台相机,因此很难在扩大捕获图像规模的同时提高配准精度。玻璃印刷电路板的丝网印版如图1所示,配准印版如图2所示。为了提高配准精度,本文将分辨率为640 × 480的双摄像头应用于体验装置中。两台摄像机的中心距离为170mm。这两台相机被占用来捕捉板上5mm × 4mm的场。该图像中的每个像素在x方向上对应7.8μm,在y方向上对应8.3μm。为节省打印材料,优化打印空间,根据电路形状的特点,选择键合垫作为配准标记,如图3所示。根据经验,LED芯片的型号为ti - kb358a - bl。根据数据表,两个焊盘之间的距离应大于240μm。因此,x方向最大权限配准偏差为30μm, y方向最大权限配准偏差为24μm。图1所示。印刷屏板用于印刷玻璃LED电路板。图2。用于印刷玻璃LED电路板的配准屏板。图3。注册号。由于玻璃是刚性材料,基板和配准标记不能变形,因此对图像进行预处理[5]分为3步。印版和套印版的预处理方法是相同的。Step1:灰化处理[6],如图3b所示,将3路彩色图像转换为1路灰度图像。Step2:直方图均衡化处理,如图3-c所示,通过拉伸对比度,增大前景与背景的差值来增强对比度。Step3:二值化处理,如图3- 3所示,得到二值化图像。图4。图像预处理示意图。图像特征点的提取图像特征点的提取分为三个步骤。印网版和套印网版的提取方法相同。Step1:对于图5-a所示二值图像中行方向上的数据,计算0值像素(黑色像素)的平均坐标值,即二值图像中每条水平线的中点坐标值。计算水平线所有中间点的列坐标与其平均值之间的绝对误差,根据权限偏差阈值,所有偏差大于阈值的点可以忽略。采用最小二乘法[7]进行直线拟合,可以用图5-b所示的左侧点拟合垂直线。Step2:对于图5-b所示二值图像中水平方向的数据,使用与step1相同的方法,可以得到如图5-c所示的水平线拟合。 Step3:在step1和step2中拟合的垂线和水平线的连接点为特征点的坐标值,如图5-d所示。图5。字符点提取处理流程图。上述字符点的坐标值在图像坐标系中,相机和印版的坐标值在世界坐标系中。首先确定图像坐标系与世界坐标系的映射关系[8],然后计算出实际配准偏差。这种映射关系如式1所示:[i j 1] = N [x y 1](1)式中,i和j为图像坐标,x和y为关系世界坐标系中的实际物理坐标。从图像坐标和世界坐标系中选取N(N≥4)个关系点,得到单应性矩阵N(3 × 3)。根据这个单应性矩阵,可以将图像坐标系中任意一点的坐标值转换为世界坐标系中实际的物理坐标值。首先捕获的两个特征点的坐标作为参考坐标。对比以下字符点的坐标值,可以计算出在x方向、y方向和旋转角度上的偏差。然后,可以提供这个坐标偏差来调整配准板的实际位置。假设首先捕获的两个字符点的世界坐标为A(xa, ya), B(xb, yb),以及下面两个字符点的A(xa ', ya '), B(xb ', yb '),如图6所示。图6。偏差计算。在y方向上方向偏差和旋转可以确定:方向上的偏差是∆x =Δxa +Δxb 2 = | xa−xa ' | + | xb−xb的| 2 (2)y方向上的偏差是∆y =Δya +Δ2 = |丫−ya ' | + | yb−yb的| 2(3)旋转的偏差是Δθ= |θ1−θ2 | = |反正切| yb−丫| | xb xa |−−反正切| yb−丫的| | xb−xa的| |(4)登记注册偏差检测算法的检测经验[9]是编码在Visual Studio 2010和OpenCV 3.0的平台。在实验中,捕获的屏板图像[10]如图7所示。图7。所捕获的屏板图像。点A、B、C、D的像素坐标分别为A(271, 394)、B(369, 394)、C(271, 77)、D(369, 77)。世界坐标(μm)为A(2113.8, 3270.2), B(2878.2, 3270.2), C(2113.8, 639.1), D(2878.2, 639.1)。则,单应性矩阵为N = | 0.254719−0.00179 59.3197−9.4802e 0.478092 82.8394 6.4975e−9.4398e 1 |,该矩阵表示图像坐标系与世界坐标系的映射关系。双摄像头拍摄两幅图像,尺寸为5mm × 4mm,整屏尺寸为200mm × 100mm。经历的偏差数据如表1所示。由此可知,实际平均配准偏差在x方向上为13μm,在y方向上为14μm。满足LED印刷玻璃电路板的配准要求。本文采用双摄像头采集电路图像,根据LED电路的形状特点,选择池垫图像作为新的配准标记。根据经验,板材位置偏差满足LED印刷玻璃电路板的要求。表1。体验结果[μm]。(xa, ya) (xb, yb) (xa, ya) (xb,yb)∆x∆y 1(1026,3476)(4672,827)(1009,3466)(4659,815) 15 11 2(997,3410)(4630,813)(987,3393)(4614,800) 13 15 3(1011,3425)(4611,820)(999,3017)(4605,808) 9 104(1048,3380)(4702,832)(1028,3361)(4686,823) 18 14 5(1031,3496)(4685,845)(1018,3476)(4670,827) 14 19 6(1005,3368)(4701,859)(990,3361)(4690,848) 13 7(1028,3294)(4659,871)(1017,3287)(4636,854) 17 12平均/ / / / 14 13致谢本研究由北京市教育局资助项目编号:KM201610015001,重点科研项目编号:Ea201604。
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DEStech Transactions on Environment, Energy and Earth Science
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