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Electrical Contacts - 2007 Proceedings of the 53rd IEEE Holm Conference on Electrical Contacts最新文献

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Material transfer characteristic of silver contacts under resistive DC load conditions 电阻性直流负载条件下银触点的材料传递特性
M. Hasegawa, K. Niizuma, H. Mizukoshi, S. Fujii, K. Sawa
Arc discharge between electrodes of electromechanical relays and mechanical switches often causes contact surface damage through material transfer and arc erosion. Especially, material transfer sometimes occurs even with a very small load current such as DC50 to 100 mA, which is quite a bit smaller than the minimum arc current value of each contact material. In this paper, material transfer characteristic of silver contacts installed in telecommunication relays were studied with a scanning laser microscope under various resistive load conditions. The relation between electrical load conditions (load current and power supply voltage) and contact surface configuration caused by material transfer (craters and pips) was studied. It is confirmed that material transfer occurs by anode arcs even with the load condition of DC10 V-50 mA, which might be considered too light to have an arc discharge. The tested samples can be categorized into two groups; material transfer phase and arc erosion phase. Transition from transfer phase to erosion phase is believed to occur and is related to the contact activation process. The results also indicate that load current has an influence on the material transfer phenomena and power supply voltage is related to the arc erosion phenomena.
机电式继电器和机械开关电极之间的电弧放电通常会通过材料转移和电弧侵蚀造成接触面损坏。特别是,即使负载电流非常小,例如DC50至100ma,也会发生材料转移,这比每种触点材料的最小弧电流值要小得多。本文利用扫描激光显微镜研究了不同电阻负载条件下电信继电器银触点的材料转移特性。研究了电负载条件(负载电流和电源电压)与材料传递引起的接触面形态(凹坑和针孔)之间的关系。证实了即使在DC10 V-50 mA的负载条件下,阳极电弧也会发生材料转移,这可能被认为太轻而不会发生电弧放电。测试样本可分为两组;材料转移阶段和电弧侵蚀阶段。从转移阶段到侵蚀阶段的转变被认为是发生的,并且与接触活化过程有关。结果还表明,负载电流对材料转移现象有影响,电源电压与电弧侵蚀现象有关。
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引用次数: 5
Safe levels of silicone contamination for electrical contact 电接触硅污染的安全等级
T. Tamai, M. Aramata
The effect of silicone vapour concentration on the contact failure was examined by using micro relays and motor brush-slip ring (commutator) contacts. A minimum limiting concentration level which does not affect contact reliability was found. This limiting level was 10 ppm (0.13 mg/1). Validity of the limiting level was confirmed by the relationships among concentration, temperature, SiO/sub 2/ film thickness and contact resistance. Furthermore, the effect of the degree of silicone polymerization on the limiting concentration was derived by an empirical formula. These results were confirmed by the contact failure data due to the silicone contamination.
采用微继电器和电机电刷-滑环(换向器)触点研究了硅酮蒸气浓度对触点失效的影响。找到了不影响接触可靠性的最小极限浓度。该限值为10 ppm (0.13 mg/1)。通过浓度、温度、SiO/sub - 2/薄膜厚度和接触电阻之间的关系验证了极限水平的有效性。通过经验公式推导出硅酮聚合度对极限浓度的影响。这些结果被硅污染导致的触点失效数据所证实。
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引用次数: 7
Relationship between applied voltage to cause discharge and movement of carriers for rhodium-plated contact reed switches 引起放电的外加电压与镀铑触点簧片开关载流子移动之间的关系
K. Hinohara, K. Nakamura, T. Kobayashi, T. Miyata
Reed switches have been used in various fields of application due to excellent reliability and compactness. The progress of electronics is leading to increasing demand for enhanced functions of the reed switch. One such demand is high breakdown voltage between contacts. To achieve the improvement in breakdown voltage, fundamental research on discharge phenomena is very important. We studied the relationship between applied voltage to cause discharge and movement of carriers for rhodium-plated contact reed switches. Using Auger electron spectroscopy (AES), we analyzed contact surfaces before and after discharge caused by various applied voltages. Amount of nitrogen and amount of oxygen were found to increase on the cathode surface and on the anode surface, respectively, after discharge. Furthermore, we found that this increase was accelerated by enhancing applied voltage to cause discharge. On the contrary, amount of oxygen was found to decrease on the cathode surface after discharge. We found that this decrease was also accelerated by enhancing applied voltage to cause discharge. These results revealed that the nitrogen cation and oxygen anion moved as carriers through discharge and that this movement was accelerated by increasing applied voltage to cause discharge.
簧片开关因其优异的可靠性和紧凑性已被广泛应用于各种应用领域。电子技术的进步导致对簧片开关增强功能的需求不断增加。其中一个需求是触点之间的高击穿电压。为了提高击穿电压,对放电现象进行基础研究是非常重要的。研究了镀铑触点簧片开关引起放电的外加电压与载流子运动的关系。利用俄歇电子能谱(AES)分析了不同外加电压对放电前后接触面的影响。放电后,阴极表面的氮和阳极表面的氧含量分别增加。此外,我们发现通过提高施加电压来引起放电可以加速这种增加。相反,放电后阴极表面的氧含量减少。我们发现,通过提高施加的电压来引起放电,这种下降也会加速。结果表明,氮离子和氧阴离子作为载流子在放电过程中移动,并通过增加施加电压引起放电而加速这种移动。
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引用次数: 0
The effect of contact opening velocity and the moment of contact opening on the AC erosion of Ag/CdO contacts 研究了触点打开速度和触点打开力矩对Ag/CdO触点交流腐蚀的影响
J. McBride, S. Sharkh
This paper presents experimental results on the influence of contact opening velocity and the moment of contact opening with respect to the start of the AC current cycle on arc energy and contact erosion when breaking an AC resistive circuit. The test currents are 5.6 A, 14.7 A and 26.3 A, and the contact material is Ag/CdO (90/10). A computer controlled test system allows the control of the contact velocity profiles with constant velocities up to 0.8 m/s, and also enables the synchronization of the contact opening with a point on the AC current waveform. Contact erosion is evaluated by measuring the mass loss or gain changes of the cathode and anode. The results show that increasing the contact velocity from 0.1 m/s to 0.8 m/s leads to the increase of the arc energy. The material transfer from one electrode to another is shown to depend on the current, the polarity of the moving contact, the moment of the contact opening with respect to the start of the AC current cycle, and the opening velocity of the contacts.
本文介绍了交流电阻电路开断时触点开断速度和触点开断力矩对电弧能量和触点侵蚀影响的实验结果。测试电流为5.6 A、14.7 A和26.3 A,触点材料为Ag/CdO(90/10)。计算机控制的测试系统允许以恒定速度控制接触速度分布,最高可达0.8 m/s,并且还可以与交流电流波形上的一个点同步接触开度。接触侵蚀是通过测量阴极和阳极的质量损失或增益变化来评估的。结果表明:当接触速度由0.1 m/s增加到0.8 m/s时,电弧能量增大;材料从一个电极转移到另一个电极取决于电流、移动触点的极性、触点相对于交流电流周期开始时的打开时刻以及触点的打开速度。
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引用次数: 26
Influence of oxygen concentration and humidity on palladium oxide formation by a mechanochemical reaction 氧浓度和湿度对机械化学反应生成氧化钯的影响
T. Yamamoto, K. Sawa
Palladium oxide formed on the electrode surfaces of palladium electrical contacts by a mechanochemical reaction during mechanical switching generally causes significant contact resistance rise. In the present paper, the influence of oxygen concentration and humidity on this phenomenon is examined. It has been found that palladium oxide is formed even when the oxygen concentration is less than 0.01% under the condition that influence of aqueous vapor or organic gases is negligible. As the oxygen concentration decreases, both the contact resistance and the palladium oxide formation rate decrease. Experimental results indicate that the presence of water delays or prevents palladium oxide formation. The proposed model for this effect is that water molecules absorbed onto the contact surfaces act to lubricate to smooth the contact spots, thereby minimizing the palladium oxide formation rate.
在机械开关过程中,在钯电触点的电极表面通过机械化学反应形成氧化钯,通常会导致触点电阻显著升高。本文考察了氧浓度和湿度对这一现象的影响。研究发现,在水溶液或有机气体的影响可以忽略的情况下,即使氧浓度小于0.01%也能生成氧化钯。随着氧浓度的降低,接触电阻和氧化钯生成速率均降低。实验结果表明,水的存在延缓或阻止了氧化钯的形成。所提出的这种效应的模型是,吸收到接触面上的水分子起到润滑作用,使接触点光滑,从而使氧化钯的形成速率最小化。
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引用次数: 3
Resistance buildup in electrical connectors due to fretting corrosion of rough surfaces 由于粗糙表面的微动腐蚀,电连接器中的电阻增加
M. D. Bryant
A comprehensive model to predict the contact resistance during the nth fretting cycle and the ultimate usable lifetime of the contact has been developed. This model incorporates contact wipe, fretting vibration amplitude and frequency, contaminant chemistry, material properties, plating thickness, asperity deformations, normal load, electrical load, and surface topography. It is assumed that fretting vibrations separate contacting asperities and expose virgin metallic a-spots to environmental contaminant attack. The model calculates the amount of corrosive product produced on the exposed surfaces during the separation phase of a cycle of fretting. As fretting motions pull the exposed corroded asperities back together, a mismatch in size occurs and some of the corrosive product is scraped off and deposited in the valleys. Eventually, the valleys fill and separate the a-spots, resulting in "ultimate" failure. A material balance between amounts produced and scraped off estimates the amount of corrosive product dragged into the contact. Shifting of molecules via plastic deformation mix particles of corrosive product into the asperity metal. Assumptions that correlate mixing to plastic flow and use of modern composite theory leads to an estimate of the conductivity within the contaminated asperity. Integration over the asperity volume gives the asperity resistance, and application of Greenwood's theory estimates the total contact resistance. Results show a monotonic increase in contact resistance over time. Initial increases are slow, followed by rapid increases. Predicted failure times are consistent with field measurements.
建立了一个全面的模型来预测第n次微动周期的接触电阻和接触的最终使用寿命。该模型包含接触擦拭,微动振动幅度和频率,污染物化学,材料特性,镀层厚度,粗糙变形,正常负载,电负载和表面形貌。假设微动振动使接触的杂质分离,使原始的金属a点暴露于环境污染物的攻击之下。该模型计算了在微动循环的分离阶段在暴露表面上产生的腐蚀产物的量。当微动运动将暴露在外的腐蚀凸起拉回一起时,尺寸不匹配就会发生,一些腐蚀性产物被刮掉并沉积在山谷中。最终,山谷填充并分离了a点,导致“最终”失败。产生量和刮去量之间的物质平衡估计了被拖入接触的腐蚀性产物的量。分子通过塑性变形的转移,将腐蚀性产物的颗粒混合到粗糙的金属中。将混合与塑性流动相关联的假设和现代复合材料理论的使用导致了对污染粗糙体内电导率的估计。对粗糙体进行积分得到粗糙体阻力,并应用Greenwood理论估计总接触阻力。结果表明,接触电阻随时间单调增加。最初增长缓慢,随后迅速增长。预测的故障时间与现场测量结果一致。
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引用次数: 69
Mechanical properties and heading characteristics of some Ag/CdO and Ag/SnO/sub 2/ compositions Ag/CdO和Ag/SnO/sub / 2/组合物的力学性能及掘进特性
M. Myers
The tensile properties and cold heading response of two Ag/CdO and three Ag/SnO/sub 2/ electrical contact alloys have been determined and compared. Tensile data and data from a simple compression test could not be used to predict headability. The Ag/SnO/sub 2/ compositions were found to be significantly less headable than the Ag/CdO compositions.
测定并比较了两种Ag/CdO和三种Ag/SnO/ sub2 /电接触合金的拉伸性能和冷镦响应。拉伸数据和简单的压缩试验数据不能用于预测头向性。Ag/SnO/sub - 2/组分的可head性明显低于Ag/CdO组分。
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引用次数: 6
The model of interaction between arc and AgMeO contact materials 电弧与AgMeO接触材料相互作用模型
Ming Sun, Qiping Wang, M. Lindmayer
Based on switching experiments with cylindrical contacts of different diameters by high speed camera observations and SEM micrographs, the effects of phase change, viscosity and surface tension on erosion losses of AgMeO contact materials are analysed during arcing in the current range up to 1000 A rms. The erosion model of AgMeO is used for expressing the heat-force function during arc-electrode interaction and the liquid-solid, liquid-gas boundary corresponding to the upper and lower erosion limit respectively for the reason that erosion is composed of two modes: evaporation and minute molten droplets losses. Furthermore, supposing that the arc column is a hypothetical "point heat source" in middle of the gap, a new erosion mathematical model is established by the finite differential method and the results coincide well with those of experiments.
通过高速相机观察和SEM显微照片,对不同直径的圆柱触点进行了切换实验,分析了在1000 A rms电流范围内电弧过程中,相变、粘度和表面张力对AgMeO触点材料侵蚀损失的影响。由于侵蚀由蒸发和微小熔滴损失两种模式组成,因此采用AgMeO的侵蚀模型来表示电弧-电极相互作用过程中的热力函数以及对应于侵蚀上限和下限的液-固、液-气边界。在此基础上,假设弧柱为间隙中间的一个假设“点热源”,采用有限微分法建立了新的侵蚀数学模型,并与实验结果吻合较好。
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引用次数: 19
Effect of pulse plating parameters on electrical contact behaviour of nickel coatings 脉冲镀参数对镍镀层电接触性能的影响
S. Benhenda, N. Benjemâa, M. Bourir
Pulse plated nickel coatings on copper and copper alloys were investigated in view of their use as underlayer in Au/Ni/Cu or as external protective coatings. Deposition parameters were varied in order to determine their influence on the microstructure and consequently on the electrical contact properties of the electrodeposited Ni films. Roughness and hardness measurements as well as SEM studies were performed on these samples. Smooth and dense coatings were obtained for high pause-to-pulse ratio, 25-75 Hz pulse-plating frequencies and low current density. The contact resistances R/sub c/ of the as-deposited samples in approach and insert mode were measured versus load F/sub c/ in the range 0.1-10 N. It was found that initial contact resistance follows the power law R/sub c/=KF/sub c//sup -n/ where n is hardness and coating topography dependent. Moreover, aging samples in daily cyclic atmosphere shows an increase in contact resistance during the test, but ohmic behaviour prevails as verified by the current-voltage characteristics. Finally, the mechanical behaviour investigated by a fretting study shows that the pulse reverse condition improves contact resistance stability.
研究了铜及铜合金脉冲镀镍涂层作为Au/Ni/Cu镀层底层或外保护涂层的应用。为了确定沉积参数对电沉积Ni薄膜的微观结构和电接触性能的影响,研究了沉积参数的变化。对这些样品进行了粗糙度和硬度测量以及扫描电镜研究。在高暂停脉冲比、25 ~ 75 Hz脉冲电镀频率和低电流密度条件下,镀层光滑致密。在0.1 ~ 10 n范围内,测量了在接近模式和插入模式下沉积样品的接触电阻R/sub c/随载荷F/sub c/的变化。结果表明,初始接触电阻R/sub c/=KF/sub c//sup -n/,其中n与镀层的硬度和形貌有关。此外,在日常循环气氛中老化的样品在测试过程中显示接触电阻增加,但欧姆行为普遍存在,并由电流-电压特性验证。最后,微动研究表明,脉冲反向条件提高了接触电阻的稳定性。
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引用次数: 7
High temperature superconductors as current limiters-an alternative to contacts and arcs in circuit breakers? 高温超导体作为电流限制器——断路器中触点和电弧的替代品?
M. Lindmayer
Nowadays in circuit breakers from the low voltage level to the highest transmission voltages, contacts to carry the current and arcs established at contact opening to break it are utilized. Of the various possible but scarcely used alternatives to this principle, the transition between the superconducting and normal-conducting state has gained new attention since the high T/sub c/ superconductors (HTSCs) have been discovered. This paper assesses the technical possibilities and problems of resistive current limiters with such superconductors. Based on results of experimental investigations of HTSC samples, simulations of the behavior of fictive HTSC limiters in electrical power networks are carried out. Assuming a homogeneous conductor, the self-quench initialized by exceeding the critical current is calculated for conductors with different critical current densities. Furthermore, questions of inhomogeneity along the conductor, current pulse triggering, transient overvoltages and the effect of parallel elements are discussed.
目前,在从低压级到最高传输电压的断路器中,都使用触点来承载电流,并使用触点开路时形成的电弧来断开电流。在各种可能但很少使用的替代原理中,自从发现高T/sub /超导体(HTSCs)以来,超导和正常导电状态之间的转变得到了新的关注。本文评估了用这种超导体制作阻性限流器的技术可能性和存在的问题。基于HTSC样品的实验研究结果,对有效HTSC限制器在电网中的行为进行了模拟。假设导体为均匀导体,对不同临界电流密度的导体计算超过临界电流初始化的自猝灭。此外,还讨论了沿导体的不均匀性、电流脉冲触发、瞬态过电压和并联元件的影响等问题。
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引用次数: 9
期刊
Electrical Contacts - 2007 Proceedings of the 53rd IEEE Holm Conference on Electrical Contacts
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