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Low-velocity impact behavior of sandwich composite structure with 3D printed hexagonal honeycomb core: varying core materials 3D打印六边形蜂窝芯夹层复合材料结构的低速冲击性能:不同芯材
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-08-29 DOI: 10.1088/2631-6331/ac8d7a
F. Nur Ainin, M. Azaman, M. A. Abdul Majid, M. Ridzuan
Additive manufacturing technology is extensively used in aeronautical applications, especially in designing the sandwich composite structures for repair tasks. However, the composite structures are vulnerable to impact loadings because of their exposure to, for instance, loading field carriages, flying debris, and bird strikes. This may lead to crack propagation and ultimately the structural failure. Therefore, it is important to investigate the mechanical behavior of sandwich composite structures under low-velocity impact. In this research, carbon fiber fabric reinforced 3D-printed thermoplastic composite of hexagonal honeycomb cores structures were fabricated with different unit cells (6, 8, and 10 mm) and varying materials (polylactic acid (PLA), PLA-Wood and PLA-Carbon). A drop weight impact test was performed under impact energies (5, 8, and 11 J) to determine the energy absorption performance of the structures whereas the surface morphology was analyzed using a high-intensity optical microscope. Comparing unit cells of materials used, it is observed that the unit cell of 8 mm is the best configuration for lightweight materials with impressive energy absorption capabilities. Under an impact energy of 11 J, the PLA-Wood of unit cell 8 mm shows 9.22 J higher in energy absorption than unit cell 10 mm which is 7.44 J due to intermediate stiffness that resists further deformation. While the filled PLA shows the PLA-Wood material offers better performance in energy absorption capability compared to PLA-Carbon. The PLA-Wood demonstrates 9.22 J more energy absorption for an unit cell 8 mm under an impact energy of 11 J than the PLA-Carbon, which is 8.49 J. This is due to the good compatibility between the hydroxyl groups of the polymer matrix and lignocellulose filler, which translates to better stiffness.
增材制造技术广泛应用于航空应用,尤其是用于维修任务的夹层复合材料结构的设计。然而,复合材料结构容易受到冲击载荷的影响,因为它们暴露在例如装载现场车厢、飞行碎片和鸟类撞击中。这可能导致裂纹扩展,并最终导致结构失效。因此,研究夹层复合材料结构在低速冲击下的力学行为具有重要意义。在本研究中,用不同的单元(6、8和10mm)和不同的材料(聚乳酸(PLA)、PLA木材和PLA碳)制备了碳纤维织物增强的六边形蜂窝芯结构的3D打印热塑性复合材料。在冲击能量(5、8和11J)下进行落锤冲击试验,以确定结构的能量吸收性能,而使用高强度光学显微镜分析表面形态。比较所用材料的晶胞,可以观察到8mm的晶胞是具有令人印象深刻的能量吸收能力的轻质材料的最佳配置。在11J的冲击能量下,8mm晶胞的PLA木材的能量吸收比10mm晶胞的7.44J高9.22J,这是由于抵抗进一步变形的中间刚度。而填充的PLA表明,与PLA碳相比,PLA木材料在能量吸收能力方面提供了更好的性能。PLA Wood在11J的冲击能量下对8mm晶胞的能量吸收比PLA Carbon(8.49J)多9.22J。这是由于聚合物基质的羟基和木质纤维素填料之间的良好相容性,这转化为更好的刚度。
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引用次数: 2
Self-powered triboelectric sensor for cooling fan monitoring 用于冷却风扇监测的自供电摩擦电传感器
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-08-04 DOI: 10.1088/2631-6331/ac871b
Hak-Bong Kim, H. Hwang, Wook Kim, Seongchan Hong, Jong-Pil Yoon, Hye-Won Lim, D. Choi
Since the COVID-19 pandemic began, the use of computers, Internet of things devices, and artificial intelligence applications has dramatically increased. For the operation of these devices, it is important to effectively control the thermal management systems. Cooling fans play an important role in air circulation and thermal management for many types of industrial machines. In the past, a disassembly process has been inevitable for monitoring the operational status of cooling fans, making it necessary to develop devices or methods to monitor the operational status of cooling fans more conveniently. In this study, we propose a fan-shaped triboelectric sensor (F-TES) that can detect the operational status of a cooling fan via output signals of a triboelectric nanogenerator. We investigated the effects of rotational speed, as well as the working areas of the tribo-materials. Furthermore, we demonstrated those behaviors by using a light-emitting diode and capacitor charging. We designed an F-TES based on a commercial cooling fan without any structural changes, so that it could be directly utilized for various cooling fans. We anticipate that the results of this study can serve as a cornerstone for the maintenance and management of various commercial cooling fans.
自新冠肺炎大流行开始以来,计算机、物联网设备和人工智能应用程序的使用急剧增加。对于这些设备的操作,有效地控制热管理系统是很重要的。冷却风扇在许多类型的工业机器的空气循环和热管理中发挥着重要作用。在过去,为了监测冷却风扇的运行状态,拆卸过程是不可避免的,因此有必要开发更方便地监测冷却风扇运行状态的设备或方法。在这项研究中,我们提出了一种扇形摩擦电传感器(F-TES),该传感器可以通过摩擦电纳米发电机的输出信号检测冷却风扇的运行状态。我们研究了转速的影响,以及摩擦材料的工作区域。此外,我们通过使用发光二极管和电容器充电来证明这些行为。我们设计了一款基于商用冷却风扇的F-TES,没有任何结构变化,因此它可以直接用于各种冷却风扇。我们预计,这项研究的结果可以作为各种商用冷却风扇的维护和管理的基石。
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引用次数: 0
Strain measurements of an aircraft wing using embedded CNT fiber sensor and wireless SHM sensor node 基于嵌入式碳纳米管光纤传感器和无线SHM传感器节点的飞机机翼应变测量
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-08-04 DOI: 10.1088/2631-6331/ac8719
Jinwoo Park, Jung‐Ryul Lee
Composite material-based aircraft structures have attracted attention due to their lightweight and superior mechanical properties. However, composite structures have a high risk of structural failures when damages occur due to loadings or impacts. Therefore, consistent structural health monitoring (SHM) is needed to ensure the structural integrity and safety of the aircraft. Various methods of sensor installation and measurement systems were developed for the implementation of SHM in aircraft structures. In this research, the carbon nanotube (CNT) fiber sensor was optimized by comparing the different configurations such as carbon black concentration, polyurethane layer, and dip-coating iterations. Glass fiber reinforced plastic skin with embedded CNT fiber sensor was implemented on a 1700 mm long right main wing. Strain measurements were performed during static loadings through the wireless SHM sensor node. Strain measurement due to resistance change during temperature decrease was also performed to investigate the effect of temperature on the CNT fiber sensor. The CNT fiber sensor showed comparable strain measurement results to conventional strain gauge strain measurements. Consequently, the CNT fiber sensor and the wireless SHM sensor node showed new possibilities for embedded sensor applications and real-time SHM implementations for aircraft structures.
复合材料飞机结构以其轻量化和优异的力学性能而备受关注。然而,当载荷或冲击造成损伤时,复合结构具有很高的结构失效风险。因此,需要持续的结构健康监测(SHM)来保证飞机的结构完整性和安全性。为了在飞机结构中实现SHM,开发了各种传感器安装和测量系统方法。在本研究中,通过比较炭黑浓度、聚氨酯层数和浸涂次数等不同配置,对碳纳米管(CNT)光纤传感器进行了优化。玻璃纤维增强塑料外皮嵌入碳纳米管纤维传感器实现了1700毫米长的右主机翼。在静态加载期间,通过无线SHM传感器节点进行应变测量。为了研究温度对碳纳米管光纤传感器的影响,还进行了温度降低过程中电阻变化引起的应变测量。碳纳米管光纤传感器的应变测量结果与传统应变计的应变测量结果相当。因此,碳纳米管光纤传感器和无线SHM传感器节点为嵌入式传感器应用和飞机结构的实时SHM实现提供了新的可能性。
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引用次数: 0
Synthesis of porous cobalt oxide nanosheets: highly sensitive sensors for the detection of hydrazine 多孔氧化钴纳米片的合成:用于肼检测的高灵敏度传感器
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-07-29 DOI: 10.1088/2631-6331/ac8595
Raj Kumar, A. Parkash, Sikander Almani, Muhammad Yousuf Jat Baloch, Rizwan Khan, S. A. Soomro
A highly sensitive, reliable, and reproducible sensor for detecting hydrazine was fabricated using a porous cobalt oxide (Co2O3) nanosheets electrode. The Caffeine assisted Co2O3 nanosheets were prepared by a low-temperature aqueous chemical growth method. The morphology, phase purity, and porosity of Co2O3 nanosheets were examined via SEM, XRD, and BET techniques. SEM results reveal the hexagonal sheet-like morphology of synthesized Co2O3 nanosheets, while the XRD technique illustrates high phase purity. Furthermore, the BET technique demonstrated the increased surface area exhibited by the newly synthesized Co2O3 nanomaterial. The hydrazine sensor based on the Co3O4 nanosheet electrode demonstrated relatively high sensitivity (1.632 μA cm−2 μM−1) and a rather low detection limit (0.05 μM) due to the fast electro-oxidation of hydrazine catalyzed by Co3O4 nanosheets. The unique porous structure of Co3O4 nanosheets offers a promising probe candidate for efficient electrochemical sensors of hydrazine.
利用多孔氧化钴(Co2O3)纳米片电极制备了一种高灵敏度、高可靠性、高重复性的联氨传感器。采用低温水化学生长法制备了咖啡因辅助Co2O3纳米片。采用SEM、XRD和BET技术对Co2O3纳米片的形貌、相纯度和孔隙率进行了表征。SEM结果显示合成的Co2O3纳米片呈六角形片状,XRD结果表明合成的Co2O3纳米片具有较高的相纯度。此外,BET技术表明,新合成的Co2O3纳米材料的表面积增加。基于Co3O4纳米片电极的联氨传感器具有较高的灵敏度(1.632 μA cm−2 μM−1)和较低的检出限(0.05 μM),这是由于Co3O4纳米片催化联氨快速电氧化所致。Co3O4纳米片独特的多孔结构为高效的联氨电化学传感器提供了一个有前途的探针候选材料。
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引用次数: 2
Integration of PCM as an external wall layer in reducing excessive heat of building walls 集成PCM作为外墙层,减少建筑墙体过热
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-07-19 DOI: 10.1088/2631-6331/ac826b
Umi Nadiah Nor Ali, N. Mohamad Nor, N. Misnon, Siti Aminah Mohd Noor, Maidiana Othman, Muhammad Akmal Akif Alias, A. Syamsir
Innovative building approaches, which take advantage of heat energy in buildings, have recently appeared as part of a global effort to save energy. Incorporating phase change material (PCM) into the building envelope helps in reducing energy consumption and regulating energy demand by managing the thermal inertia of designed PCM thermal characteristics. A study was conducted to assess the performance benefits provided by the latent heat of the concrete wall combined with PCM. This study focuses on developing and testing heat barrier performance by incorporating PCM into wall external finishing, i.e. cement plaster and gloss paint. The effect of PCM inclusion in building wall were investigated by experimental work. The results indicate that incorporating PCM into the building wall reduced the surface temperature by up to 9 °C. Furthermore, the application of the PCM in the plaster layer is more reliable in reducing the internal wall surface temperature by a value of 8.1 °C when compared to the PCM in a painted coating. Painted wall panels experienced more significant temperature reduction differences than other wall panels, i.e. 9.2 °C and 9.5 °C, respectively. However, painted wall panels experienced higher internal surface temperatures than external surface temperatures compared to plastered wall panel at night. This could be due to the paint reactions, which are ineffective at releasing internal heat from the building at night. The yearly energy demand is decreased by 64.3% by incorporating PCM to the building wall, with a total annual electricity bill savings of 42.3% (8695.8 kWh yr−1). Therefore, it was concluded that wrapped PCM integrated into plaster layers on external surface building walls could decrease the indoor building temperature and thus contribute to conserving the energy required for an air conditioning system.
利用建筑物热能的创新建筑方法最近成为全球节能努力的一部分。将相变材料(PCM)纳入建筑围护结构有助于通过管理设计的PCM热特性的热惯性来减少能源消耗和调节能源需求。进行了一项研究,以评估混凝土墙体潜热与PCM相结合所提供的性能效益。本研究的重点是开发和测试热障性能,通过将PCM加入墙外饰面,即水泥灰泥和光泽漆。通过实验研究了PCM夹杂物在建筑墙体中的作用。结果表明,在建筑墙体中加入PCM可使建筑表面温度降低9°C。此外,与涂漆涂层中的PCM相比,在石膏层中应用PCM更可靠地降低了8.1°C的内壁表面温度。与其他墙板相比,涂漆墙板的降温差异更显著,分别为9.2°C和9.5°C。然而,在夜间,与抹灰墙板相比,涂漆墙板的内表面温度高于外表面温度。这可能是由于油漆的反应,这是无效的释放内部热量的建筑在晚上。通过将PCM与建筑墙体结合,每年的能源需求减少了64.3%,每年的电费节省总额为42.3%(8695.8千瓦时)。因此,我们得出结论,包裹的PCM与建筑外墙的石膏层相结合,可以降低室内建筑温度,从而有助于节约空调系统所需的能源。
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引用次数: 3
Multi-parameter optimization (grey relational analysis) and modeling of a cellulosic plant/glass fiber hybrid reinforced polymer composite (P x G y E z ) for offshore pressure vessels development 用于海上压力容器开发的纤维素植物/玻璃纤维混杂增强聚合物复合材料(P x G y E z)的多参数优化(灰色关联分析)和建模
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-07-02 DOI: 10.1088/2631-6331/ac7dd8
B. Samuel, M. Sumaila, B. Dan-asabe
The aim of this research is to produce more environmentally friendly materials for offshore applications. Due to their high water absorption, cellulosic fibers are known to be hydrophilic, making composites reinforced with them perform poorly and unreliable in humid settings. Previous research has focused on the development of natural fiber-based composite materials, but none has focused on the optimization of these cellulosic-based fiber-reinforced composites for offshore applications where weight, water absorption, and strength are important considerations. This paper presents the optimization of the composite material P x G y E z (with x, y, and z representing the volume fraction of pineapple leaf fiber (PALF) (P), the volume fraction of glass fiber (G), and fiber length respectively in an epoxy matrix) using the grey relational analysis for offshore pressure vessels. The material at 10% PALF, 15% glass fiber, and 15 mm fiber length, which is, P10G15E15 was the optimum, having a grey relational grade of 0.716. Also, statistical analysis showed that the treated PALF fibers contributed 45.73% to the water absorption properties of the P x G y E z composites as compared to the 0.3% contribution of glass fiber to the grey relational grade and a 9.5% contribution of fiber length. Also, there was an improvement in the grey relational grade by 73.61%. SEM and Fourier-transform infrared spectroscopy (FTIR) analysis showed microstructural and chemical formations that explained the water absorption behavior of the optimized hybrid composite. Also, regression analysis was carried out and an equation was developed for the prediction of grey relational grades at different combinations of P x G y E z . A thick pressure vessel developed with the optimized material was simulated and results showed operational reliability with its yield starting at 30.01 MPa, which is 44.98% higher than the 20.7 MPa limit by the ASME X Class I cylinders.
这项研究的目的是为海上应用生产更环保的材料。由于纤维素纤维的高吸水性,已知其具有亲水性,因此用它们增强的复合材料在潮湿环境中表现不佳且不可靠。先前的研究集中在天然纤维基复合材料的开发上,但没有一项研究集中在优化这些纤维素基纤维增强复合材料的海上应用上,因为在海上应用中,重量、吸水率和强度是重要的考虑因素。本文采用灰色关联分析法对海上压力容器复合材料P x G y E z(x、y和z分别表示菠萝叶纤维(PALF)的体积分数(P)、玻璃纤维(G)的体积百分比和纤维长度)进行了优化。在10%PALF、15%玻璃纤维和15mm纤维长度下的材料,即P10G15E15是最佳的,具有0.716的灰色关系等级。此外,统计分析表明,处理后的PALF纤维对P x G y E z复合材料的吸水性能的贡献率为45.73%,而玻璃纤维对灰色关联度的贡献率是0.3%,纤维长度的贡献率则是9.5%。此外,灰色关联度提高了73.61%。SEM和傅里叶变换红外光谱(FTIR)分析显示了微观结构和化学组成,解释了优化的杂化复合材料的吸水行为。此外,还进行了回归分析,并建立了预测不同P x G y E z组合下灰关联度的方程。对用优化材料开发的厚壁压力容器进行了模拟,结果表明,其工作可靠性为30.01MPa,比ASME X一级汽缸的20.7MPa极限高出44.98%。
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引用次数: 5
Enhanced charge transport of conjugated polymer/reduced graphene oxide composite films by solvent vapor pre-treatment 溶剂蒸汽预处理增强共轭聚合物/还原氧化石墨烯复合膜的电荷输运
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-04-08 DOI: 10.1088/2631-6331/ac65d7
Kyokunzire Proscovia, Hyeong Jun Cheon, Seo Young Shin, Ganghoon Jeong, S. Go, K. Kim, Rae-su Park, Y. Huh, Mincheol Chang
In this study, a facile approach that could provide a significant enhancement of the charge transport properties of the conjugated polymer/reduced graphene oxide (rGO) composite films using a non-solvent vapor treatment is reported. As the methanol vapors were exposed to the poly(3-hexylthiophene) (P3HT)/rGO composite solution, P3HT chains self-assembled to create nanofibrillar structures via favorable π–π interactions. The π–π staking in P3HT occurred by the non-solvent vapor exposure to minimize unfavorable interactions of P3HT chains with the non-solvent vapor molecules. The self-assembly of P3HT chains was chiefly facilitated by the presence of rGO. This is because the surface of rGO can serve as nucleation sites for the growth of P3HT nanowires. Consequently, P3HT/rGO composite films obtained from the methanol vapor treated corresponding solutions exhibited a high charge carrier mobility (1.3 × 10−1 cm2 V−1 s−1), which is approximately 11-times and 6.5-times higher than those of pristine P3HT (1.2 × 10−2 cm2 V−1 s−1) and P3HT/rGO (2.0 × 10−2 cm2 V−1 s−1) composite films, respectively.
在这项研究中,一种简单的方法可以提供一个显着增强共轭聚合物/还原氧化石墨烯(rGO)复合薄膜的电荷传输性能,使用非溶剂蒸汽处理。当甲醇蒸气暴露于聚(3-己基噻吩)(P3HT)/氧化石墨烯复合溶液中时,P3HT链通过良好的π -π相互作用自组装形成纳米纤维结构。P3HT中的π -π夹持发生在非溶剂蒸汽暴露中,以减少P3HT链与非溶剂蒸汽分子的不利相互作用。rGO的存在主要促进了P3HT链的自组装。这是因为还原氧化石墨烯的表面可以作为P3HT纳米线生长的成核位点。因此,通过甲醇蒸气处理得到的P3HT/rGO复合膜具有较高的载流子迁移率(1.3 × 10−1 cm2 V−1 s−1),分别是原始P3HT (1.2 × 10−2 cm2 V−1 s−1)和P3HT/rGO (2.0 × 10−2 cm2 V−1 s−1)复合膜的11倍和6.5倍。
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引用次数: 2
Fabrication methods of glass fibre composites—a review 玻璃纤维复合材料的制备方法综述
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-04-04 DOI: 10.1088/2631-6331/ac6411
Taniya Kulhan, Arun Kamboj, N. Gupta, N. Somani
The use of polymer composite has been implemented since 3400 B.C, the very first known composite’s application is attributed to the Mesopotamians. These ancient people fabricated plywood with glued wood strips placed at various distinct angles and in the late 1930s glass fiber thin strands have been developed. Glass fibre polymer composites have a wide scope in various engineering structures submarines, spacecraft, airplanes, automobiles, sports, and many more, over traditional materials because of their superior properties including lightweight, high fracture toughness, corrosion, fatigue, wear & fire resistance, high strength to weight ratio, high modulus and low coefficient of expansion. Various technologies have been developed so far to create different types of polymer composites in accordance with their properties and applications. Glass fiber possesses better properties as great strength, better flexibility, stiffness, and chemical corrosion resistance. Glass fibers are generally in the form of cut-up strand, fabrics and mats. Every kind of glass fibers has different properties and has various applications as in polymer composites. The aim of this review paper is to provide updated technological insights regarding the evolution of composite, classification of gass fibre polymer composites, development methodology in contrast with various applications, advantages and limitations and their behavioral properties.
自公元前3400年以来,人们就开始使用聚合物复合材料,第一个已知的复合材料的应用要归功于美索不达米亚人。这些古人用胶合木条以不同角度放置制成胶合板,在20世纪30年代末,玻璃纤维细股被开发出来。与传统材料相比,玻璃纤维聚合物复合材料具有轻质、高断裂韧性、耐腐蚀、抗疲劳、耐磨损、耐燃、高强重比、高模量和低膨胀系数等优越性能,在各种工程结构、潜艇、航天器、飞机、汽车、体育等领域有着广泛的应用。到目前为止,已经开发了各种技术来根据其性能和应用创建不同类型的聚合物复合材料。玻璃纤维具有强度大、柔韧性好、刚度好、耐化学腐蚀等性能。玻璃纤维一般以剪成的股、织物和毡的形式存在。每种玻璃纤维都有不同的性能,在聚合物复合材料中有不同的应用。本文从复合材料的发展、分类、不同用途的开发方法、优缺点及其性能等方面综述了近年来玻纤聚合物复合材料的最新技术见解。
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引用次数: 6
Experimental investigation on abrasive water jet machining of neem wood plastic composite 磨料水射流加工印楝木塑复合材料的试验研究
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-03-27 DOI: 10.1088/2631-6331/ac6152
S. Boopathi, A. Thillaivanan, M. Azeem, P. Shanmugam, V. Pramod
In this article, the neem wood plastic composite material has been fabricated by mixing neem wood saw powder with polypropylene (PP) matrix by injection molding method to study the machining characteristics of the abrasive water jet machining process. The volume percentage of neem wood saw powder, the volume percentage of additive agent talc mixed with PP matrix (A), table traveling speed (Ts), and water-jet pressure (Wp) have been considered as process parameters. The experiments were conducted and analyzed to predict the optimum parameters setting for surface roughness (SR) and kerf angle (KA) using the Taguchi method. It was observed that KA and SR have been greatly impacted by the percentage of neem wood saw powder, table traveling speed, and water-jet pressure. The SR and KA were minimized by reducing the percentage of neem wood powder, table traveling speed, and water-jet pressure. The SR has been decreased by adding talc agent, conversely, the KA has been increased. The concurrent optimum process parameters setting to minimize both SR and KA had been estimated by the weighted product method (WPM). The predicted results from Taguchi and WPM had been verified by microscopic analysis and confirmation experiments.
本文采用注射成型的方法,将neem木锯粉与聚丙烯(PP)基体混合,制备了neem木塑复合材料,研究了磨料水射流加工工艺的加工特性。neem木锯末的体积百分比、添加剂滑石与PP基体的体积百分比(A)、工作台行进速度(Ts)和水射流压力(Wp)被认为是工艺参数。利用田口方法对表面粗糙度(SR)和切口角(KA)的最佳参数设置进行了实验和分析。结果表明,印楝木锯末用量、工作台行进速度和水射流压力对KA和SR有很大影响。通过降低印楝木粉的百分比、工作台行进速度和喷水压力,将SR和KA降至最低。通过添加滑石剂降低了SR,相反,KA增加了。通过加权乘积法(WPM)估计了同时优化工艺参数以最小化SR和KA。田口和WPM的预测结果已经通过微观分析和验证实验得到了验证。
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引用次数: 6
Synergistic enhancement in electrical conductivity of polymer composites simultaneously filled with multi-walled carbon nanotube and pitch-based carbon fiber via one-step solvent-free fabrication 多壁碳纳米管和沥青基碳纤维同时填充聚合物复合材料的电导率协同增强
IF 2.8 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2022-03-13 DOI: 10.1088/2631-6331/ac5d26
H. Kang, Ki Hoon Kim, Geon Su Kim, Hyeseong Lee, Ji‐un Jang, S. Kim
Recently, studies have been reported to synergistically improve the electrical conductivity of polymer composites by simultaneously incorporating hybrid fillers, but systematic studies on filler loading and ratio are still scarce. In this study, a one-step process was proposed to induce the incorporation of uniformly dispersed fillers with a high content, and synergistic improvement in the electrical conductivity of polymer composites was studied by applying two types of carbon fillers: nano-sized multi-walled carbon nanotube (MWCNT) and micro-sized pitch-based carbon fiber (PCF). Based on the proposed process, it was possible to fabricate a polymer composite in which the filler was uniformly dispersed within 40 wt%. The electrical conductivity of the composite containing up to 10 wt% MWCNT which was the percolation plateau content and 30 wt% PCF was 3940 S m−1, showing the maximum performance. This result was improved by 595% and 586%, respectively, compared to the electrical conductivity of the composite containing only 40 wt% MWCNT or PCF. These findings can contribute to expanding the application of conductive composites in the fields of antistatic or electromagnetic interference shielding by providing insight into the optimal design of hybrid filler systems to improve the electrical conductivity of composites.
最近,有报道称,通过同时加入混合填料来协同提高聚合物复合材料的导电性,但对填料负载量和配比的系统研究仍然很少。在本研究中,提出了一种一步工艺来引入均匀分散的高含量填料,并通过应用两种类型的碳填料:纳米多壁碳纳米管(MWCNT)和微米沥青基碳纤维(PCF)来研究协同提高聚合物复合材料的导电性。基于所提出的方法,可以制备填料均匀分散在40wt%以内的聚合物复合材料。含有高达10 wt%MWCNT(渗透平台含量)和30 wt%PCF的复合材料的电导率为3940 S m−1,显示出最大的性能。与仅含有40wt%MWCNT或PCF的复合材料的电导率相比,该结果分别提高了595%和586%。这些发现有助于扩大导电复合材料在抗静电或电磁干扰屏蔽领域的应用,通过深入了解混合填料系统的优化设计来提高复合材料的导电性。
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引用次数: 1
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