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Optimization of operating modes of ship refrigeration plant with artificial cold accumulator 船舶人工蓄冷装置运行模式优化
Alexander Evgenyevich Semenov, A. I. Andreev
The ways of optimizing the operation of a refrigeration unit for fishing and refrigerated vessels with the additional inclusion of artificial cold storage devices are investigated. For this purpose, a new technology of cold storage has been developed on the basis of a refrigerating machine with direct contact between media and ice production. The refrigerant RC318 was taken as freon which does not form crystalline hydrates. Based on this, the optimization of the operation of a single-stage refrigeration machine was carried out using the Lagrange multiplier method for the target function of energy consumption, calculated by reducing the exergy flow in the system. The data obtained show the relevance and prospects of using cold accumulation on ships to reduce energy costs for the operation of refrigeration equipment and increase the autonomy of fishing vessels. Optimization according to the given method leads to two modes of operation of the refrigerating machine, as the most optimally beneficial in terms of operating conditions during the generation of cold. Optimization was carried out for two schemes for including a cold accumulator in the cold supply system. The proposed optimization methods make it possible to reduce the energy consumption of refrigeration units to the level of design loads, and to compensate for peak loads with the help of cold from batteries. Further research in this matter is aimed at reducing the size of the battery, increasing its energy efficiency and developing recommendations for inclusion in the general schemes of ship refrigeration plants based on mathematical optimization models and field experiments. It also plans to further improve the methods of cold accumulation based on ice generation with direct contact of media inside refrigeration units.
研究了在渔船和冷藏船舶中增设人工冷藏装置的制冷装置的优化操作方法。为此,在介质与制冰直接接触的制冷机的基础上,开发了一种新的冷库技术。制冷剂RC318作为不形成结晶水合物的氟利昂。在此基础上,采用拉格朗日乘数法对能耗目标函数进行优化,通过减少系统中的火用流量进行计算。所获得的数据显示了在船舶上使用冷积累来降低制冷设备运行的能源成本和提高渔船的自主性的相关性和前景。根据给定的方法进行优化,导致制冷机的两种运行模式,因为在产生冷量的运行条件方面最有利。对在冷供系统中加入蓄冷器的两种方案进行了优化。所提出的优化方法可以将制冷机组的能耗降低到设计负荷水平,并利用电池的冷量来补偿峰值负荷。在这个问题上的进一步研究旨在缩小电池的尺寸,提高其能源效率,并根据数学优化模型和现场实验提出建议,将其纳入船舶制冷装置的总体方案。它还计划进一步改进基于制冷装置内部介质直接接触制冰的蓄冷方法。
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引用次数: 0
Professional orientation of engineering specialties within special course in physics 物理专业课程中的工程专业方向
Pub Date : 2023-08-31 DOI: 10.24143/2073-1574-2023-3-114-124
V. Bykova
The article highlights the peculiarities of teaching physics to the students of Astrakhan Technical University during a special course “Operation of marine electrical equipment and means of automatics” within the framework of technical creativity workshop “Applied physics” organized under the Department of Physics. The given special course can promote realization of a variative part of the direction, according to the curriculum. The content of the special course meets didactic principles: integration, continuity and succession of training, fundamentality and professional orientation of interdisciplinary links. It was theoretically proved that such content is most fully satisfied by the special course on physics “Bases of electromagnetism and electromagnetic compatibility elements” based on integration of physical theories with technical ones in the frame of the elective disciplines “Bases of electromagnetic compatibility” which helps to form professional orientation of knowledge and abilities on physics. There is examined a theoretical component of the special course and particular tasks and solutions are given: practical problem connected with professional activity of the future specialist; the research problem, allowing to predict the expected result and to learn how to conduct the research work; the creative problem satisfying the conditions of industrial teaching. Diagrams of a DC electric circuit, a graph of dynamic loops of remagnetization of a coil, illustrations of the block “Properties of gases”, the laboratory complex “Electricity and Magnetism”, a block of generators, a diagram and model of the Brovin Kacher device, as well as its components are given as part of the exemplary tasks for students. The experience of non-contact energy transfer is illustrated. Conclusions are drawn about the practical significance of the special course in the framework of the work of the workshop of technical creativity at the Department of Physics of Astrakhan State Technical University.
本文着重介绍了在阿斯特拉罕工业大学物理系“应用物理”技术创新研讨会框架下,在“船舶电气设备与自动化设备的操作”这门特殊课程中,对学生进行物理教学的特点。给定的专业课程可以根据课程的不同,促进部分方向的实现。专业课程的内容符合教学原则:培训的整体性、连续性和继承性,跨学科联系的基础性和专业性。从理论上证明,在选修学科《电磁兼容基础》的框架下,以物理理论与技术理论相结合为基础开设的《电磁学与电磁兼容元件基础》物理专业课程,能够最充分地满足这些内容,有利于形成物理知识与能力的专业定位。有一个特殊课程的理论组成部分和特定的任务和解决方案给出:与未来的专家的专业活动的实际问题;研究问题,可以预测预期的结果,并学习如何进行研究工作;满足工业教学条件的创造性问题。直流电路图,线圈再磁化动态回路图,“气体性质”模块的插图,实验室综合体“电与磁”,发电机模块,Brovin Kacher装置的示意图和模型,以及其组件,作为学生示范任务的一部分。说明了非接触能量传递的经验。结合阿斯特拉罕国立技术大学物理系技术创新研修班的工作,总结了开设这门专业课程的现实意义。
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引用次数: 0
Influence of nozzle defects on fuel consumption and modern methods of fuel equipment control 喷管缺陷对燃油消耗的影响及现代燃油设备控制方法
Anatoly Nikolaevich Sobolenko, Sergey Vital'evich Pastukhov
The basis of improving the vessel energy efficiency is economical operation of its power units - the main and auxiliary diesel engines, steam boilers. There has been described the smart control system for ship operation. The main parameters listed below are under constant control: fuel consumption of the main and auxiliary steam diesel engines, auxiliary steam boiler, operating time of the main and auxiliary diesel engines, auxiliary steam boiler; fuel level in consumable, settling and bunker fuel tanks; vessel speed, vessel position, weather conditions. The system includes flow meters, temperature, speed, power, and pressure sensors, GPS-station, digital converters, controllers, marine computer industrial design, monitors for parameters in the engine control room and on the bridge, special software for ships and offices. There has been determined the main goal of developing and assembling the system: to develop a reliable working tool for the crew and the main ashore office, to evaluate and control the quality of the vessel operation, to supplement the existing control methods with an improved and more understandable scheme of monitoring various parameters of the ship's operation, including fuel consumption. The results of developing and introducing the system help increase the actual energy efficiency of the vessel operation. An example of real-time fuel consumption control using the smart control system - ShipSmartView - is presented. The functionality of the system is quite wide. Graphs of the current fuel consumption which indicated the defect in the fuel equipment are given. Based on the data, overhaul of the fuel equipment was carried out and a malfunction of the nozzle - a crack - was defined. It has been proved that due to untimely detection of a malfunction, a loss of fuel was allowed.
提高船舶能源效率的基础是其动力装置——主、辅柴油机、蒸汽锅炉的经济运行。介绍了船舶运行智能控制系统。下面列出的主要参数是恒定控制的:主、辅蒸汽柴油机、辅蒸汽锅炉的燃油消耗量,主、辅柴油机、辅蒸汽锅炉的运行时间;耗材油箱、沉淀油箱和燃料箱中的油位;船速,船位,天气情况。该系统包括流量计、温度、速度、功率和压力传感器、gps站、数字转换器、控制器、船用计算机工业设计、发动机控制室和舰桥参数监视器、船舶和办公室专用软件。已经确定了开发和组装该系统的主要目标:为船员和主要岸上办公室开发可靠的工作工具,评估和控制船舶操作的质量,以改进和更易于理解的方案来补充现有的控制方法,以监测船舶操作的各种参数,包括燃料消耗。开发和引进该系统的结果有助于提高船舶运行的实际能源效率。给出了一个使用智能控制系统ShipSmartView进行实时燃油消耗控制的实例。该系统的功能相当广泛。给出了当前燃油消耗量的曲线图,显示了燃油设备的缺陷。根据这些数据,对燃油设备进行了检修,并确定了喷嘴的故障-裂纹。事实证明,由于未及时发现故障,燃油损失是允许的。
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引用次数: 0
Technology of manufacturing samples from polymer composite materials 高分子复合材料制样技术
Maksim Alekseevich Meleshin, A. Salamekh, V. Mamontov
The article considers the materials, composition and methods of manufacturing samples from polymer composite materials (PCM). There is presented the method of testing samples of PCM for mechanical properties. For testing, plates were made from which samples from PCM were cut, based on glass roving, glass wool and polyester resin with the addition of a hardener. Using mechanical tests, the influence of the quantitative ratio of layers of glass wool and roving fiberglass has been determined when testing samples for three-point bending, stretching and compression. A scheme of structural reinforcement of PCM plates is given, graphs of the average values of breaking loads and ultimate strengths when testing samples for three-point bending, dependences of average values of breaking loads and ultimate strengths when testing samples for tension and compression are illustrated. Comparative analysis of the average values of the tensile strength of the samples during the compression test has been carried out. As a result of processing the data obtained during the study, it was found that with an increased number of layers of roving glass in the PCM composition increases the destructive load and tensile strength, compression, but the values of the applied load of PCM samples decrease during three-point bending tests. The experimental data obtained from the test results of PCM samples are the main indicators of the mechanical properties of PCM with various reinforcement schemes for their use in ship hull structures, in particular as a material for ship tanks.
介绍了高分子复合材料(PCM)样品的材料、组成和制备方法。提出了对PCM试样进行力学性能测试的方法。为了进行测试,制作了板材,从PCM中切割样品,基于玻璃粗纱,玻璃棉和聚酯树脂,并添加了硬化剂。通过力学试验,确定了玻璃棉与粗纱玻璃纤维层数比对试样三点弯曲、拉伸和压缩性能的影响。给出了PCM板的结构加固方案,给出了三点弯曲试样的断裂荷载平均值和极限强度图,以及拉伸和压缩试样的断裂荷载平均值和极限强度的依赖关系图。对压缩试验过程中试样的抗拉强度平均值进行了对比分析。对实验数据进行处理后发现,随着玻纤层数的增加,PCM材料的破坏载荷和抗拉强度、压缩强度均有所增加,但三点弯曲试验中PCM试样的外加载荷值有所降低。从PCM样品的试验结果中获得的实验数据是PCM在各种加固方案下的力学性能的主要指标,特别是作为船舶储罐材料。
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引用次数: 0
Determining pressure losses in flushing pipelines by two-phase flow 用两相流法测定冲洗管道中的压力损失
Elena Gennad'evna Lebedeva
A stream of water is used in flushing ship systems and their elements. To increase the efficiency of the process, a two-phase pulsating flow can be used. This method of flushing intensification brings tangible results, but currently has a number of unsolved problems. One of these problems is the question related to the determination of energy costs for the transportation of a two-phase mixture. The energy costs for transporting the flow depend on the magnitude of pressure losses due to friction and on the orientation of the pipeline sections in space. An attempt was made to estimate the pressure loss during transportation of a mixture of water and air through a flushed pipeline. The main theoretical dependencies are determined: mixture density, velocities of various phases of the flow, volumetric and mass flow rates, mixture flow rate on volumetric and mass water-air content. A theoretical substantiation is given for determining the pressure loss during the movement of a two-phase flushing medium depending on the concentration of the gas (air) phase in the mixture. When determining pressure losses, a homogeneous model of a two-phase mixture was used as the most suitable for the flushing mode with a two-phase pulsating flow. The main calculated dependences for calculating the pressure losses for the transport of a two-phase mixture in horizontal and vertical sections of pipelines of constant internal diameter are determined. The dependence of pressure losses on gas content in horizontal and vertical sections of pipelines has been established. An assessment of the pressure loss during flushing with a two-phase flow in differently oriented sections of ship pipelines was carried out in order to determine the further effectiveness of this flushing method.
一股水流用于冲洗船舶系统及其部件。为了提高工艺效率,可以采用两相脉动流。这种强化冲洗的方法带来了切实的效果,但目前还存在一些未解决的问题。其中一个问题是与确定两相混合物运输的能源成本有关的问题。输送流体的能量成本取决于摩擦造成的压力损失的大小和管道段在空间中的方向。试图估计水和空气的混合物通过冲洗管道时的压力损失。确定了主要的理论依赖关系:混合物密度,流动的各个阶段的速度,体积和质量流量,混合流量对体积和质量水-空气含量的影响。在两相冲洗介质的运动过程中,根据混合物中气(空气)相的浓度,给出了确定压力损失的理论依据。在确定压力损失时,采用两相混合均匀模型作为最适合两相脉动流冲刷模式的模型。确定了计算两相混合物在等内径管道水平段和垂直段输送压力损失的主要计算依赖关系。建立了管道水平段和竖直段压力损失与含气量的关系。为了进一步确定该冲刷方法的有效性,对船舶管道不同方向段两相流冲刷时的压力损失进行了评估。
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引用次数: 0
Comparative analysis of mathematical descriptions and pulse-width modulation methods 数学描述与脉宽调制方法的比较分析
Vladimir Olegovich Gus'kov, Andrey Viktorovich Lavin
The article considers the mathematical description and comparison of the most common methods of pulse-width modulation (PWM) for a three-phase voltage inverter, namely vector PWM, PWM with third harmonic premodulation and classical PWM. In contrast to the classical mathematical description of PWM, a description is presented that is close to the implementation of modulation using modern microcontroller technology. The classic representation of PWM is based on comparing two signals. In this representation, the modulation pulse occurs at the moment when the modulating function is greater in value than the reference signal. When implementing PWM by a microcontroller, the pulse is placed within the period symmetrically with respect to the middle of the interval, while the pulse width is determined by the average value of the voltage modulating function. With a different mathematical description of PWM, the pulse is located differently within the modulation interval. There are presented the results of modeling and compares the mathematical descriptions of PWM methods according to the criterion of minimum dispersion of the current flowing in the load. As a result of the comparison, it was revealed that the same, differently described PWM algorithm gives different results. A comparison of vector PWM with a modified vector PWM was made. The modification consists in applying a dynamic pulse shift algorithm in such a way as to obtain a minimum of current dispersion in the load. Comparison of PWM methods was carried out at different frequencies of the reference signal; a static RL circuit was used as a load when simulating a three-phase voltage inverter. The results obtained allow us to recommend a pulse shift algorithm for implementing PWM in voltage inverters operating at relatively low PWM frequencies. Minimization of the current dispersion makes it possible to obtain improved energy and vibration-noise characteristics of the electric drive.
本文对三相电压逆变器中最常用的脉宽调制(PWM)方法,即矢量PWM、三次谐波预调制PWM和经典PWM进行了数学描述和比较。与传统的PWM数学描述相反,本文提出了一种接近于利用现代微控制器技术实现调制的描述。PWM的经典表示是基于两个信号的比较。在这种表示中,调制脉冲发生在调制函数的值大于参考信号的时刻。在实现由单片机PWM脉冲被放置在对称区间的中间,而脉冲宽度是由电压调制函数的平均值。由于PWM的数学描述不同,脉冲在调制间隔内的位置也不同。给出了建模结果,并以电流在负载中的最小色散为准则,比较了各种PWM方法的数学描述。结果的比较,显示相同的,不同的PWM算法描述给了不同的结果。对矢量PWM和改进的矢量PWM进行了比较。该改进包括应用动态脉冲移位算法,以使负载中的电流色散最小。在参考信号的不同频率下对PWM方法进行了比较;在模拟三相电压逆变器时,采用静态RL电路作为负载。得到的结果使我们能够推荐一种脉冲移位算法,用于在相对较低PWM频率下工作的电压逆变器中实现PWM。电流色散的最小化使得获得改进的电力驱动的能量和振动噪声特性成为可能。
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引用次数: 0
On mathematical model and equivalent circuit of transformer (critical analysis of generally accepted theory) 变压器的数学模型与等效电路(对公认理论的批判性分析)
Yuri Nikolaevich Kagakov, Vyacheslav Valer'evich Zimin
The article considers the importance of studying the mathematical model and equivalent circuit of the transformer due to the fact that transformers are the most important link in any electric power system, including control and operation systems for marine fishing and transport vessels and stationary marine technological complexes. The generally accepted theory of transformers is analyzed, and erroneous conclusions and statements complicating, and in some cases distorting the essence and interconnection of electromagnetic interactions in the device, are pointed out. In particular, the introduction of voltage into the Kirchhoff equation for the secondary winding Ů2, along with the presence of EMF in it Ė2, creates the illusion that the secondary winding of the transformer has its own independent power source. This illusion is enhanced by the physical and logical scheme, clearly indicating that Ů2, being in the load zone, it generates a current İ2. In fact, the declarative statement that the magnetic fluxes of the primary and secondary windings are connected in coordination is also erroneous. This leads to a number of erroneous conclusions. The exclusion from the mathematical model of magnetic fluxes induced by winding currents isolated from each other does not allow one to analyze the influence of electromagnetic processes in the secondary winding on the processes in the primary. These and a number of other provisions and conclusions in the generally accepted theory necessitate its critical analysis and exclusion. There are proposed different from the generally accepted approaches to the formation of a mathematical model and equivalent circuit of transformers, which lead to their significant composition and content.
本文认为变压器的数学模型和等效电路研究的重要性,因为变压器是任何电力系统中最重要的环节,包括海洋渔业和运输船的控制和操作系统以及固定的海洋技术综合体。分析了变压器普遍接受的理论,指出了错误的结论和陈述,使设备中电磁相互作用的本质和互连变得复杂,在某些情况下扭曲了它们。特别是,将电压引入二次绕组的基尔霍夫方程Ů2,以及其中存在的电动势Ė2,造成了变压器的二次绕组有自己独立电源的错觉。物理和逻辑方案增强了这种错觉,清楚地表明Ů2处于负载区,它产生一个电流İ2。事实上,认为初级和次级绕组的磁通量是协调连接的声明性说法也是错误的。这导致了一些错误的结论。将彼此隔离的绕组电流所产生的磁通量排除在数学模型之外,就不能分析次级绕组中的电磁过程对初级绕组中的电磁过程的影响。这些以及被普遍接受的理论中的其他一些规定和结论需要对其进行批判性分析和排除。对于变压器的数学模型和等效电路的形成,人们提出了不同于一般接受的方法,这导致了它们的重要组成和内容。
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引用次数: 0
Wear resistance and compatibility of test materials for scoop chain hinge 斗链铰链试验材料的耐磨性和相容性
Valeriy Aleksandrovich Petrovskiy, A. Ruban, T. Khomenko, A. V. Melnikov
The current unfavorable environmental and hydro-technical situation in some regions of the country has cre-ated a number of serious problems. The government of the Russian Federation has created projects and programs where dredging is an integral part. There are carried out dredging works, among other things, by multi-bucket dredgers, where a scoop chain is the main working body. The performance and reliability of the chain depends on the quality of materials that experience high dynamic loads, and the consequences of the abrasive environment, which leads to accelerated wear of the swivel. There are given the results of the study of wear characteristics, the range of compatibility of steels and alloys of the hinged connection of the dredger bucket chain and the technology for the restoration of these elements, with an increase in the resource of the chain connection unit. Experimental studies simulating the wear of the assembly on small-sized samples determined the wear re-sistance of the materials of the pair. The method of comparative analysis with reference pairs was used. The experimental material consisted of 13 pairs, including 2 pairs of standards made of steel 110Mn13, 38CrNi3M (sleeve-finger) and steel 110Mn13 (sleeve and finger), where the remaining pairs were made of materials: steels C35K, C45K, 110Mn13, 38CrNi3Mo, wear-resistant surfacing with E – 190Cr5Si7 – LEZ – T – 590 – NG electrodes, surfacing with wire SV08A, electrodes E50A – UONI 13/55 (E513B20H), E46 - ANO-4 (E433R24) after a complex of heat treatments, chemical-thermal treatments, surface plastic deformation, where the samples were subjected to a load of 6615 N (675 kgf) in water-abrasive medium, were tested on the friction machine. Fundamental dependences are revealed and graphs of the influence of the hardness of the samples and the carbon content of the friction surface on the wear-resistant characteristics of various structural classes are plotted. Promising pairs for full-scale tests were determined: 1. steel 110Mn13 (sleeve) - surfacing SV08A with chemical-thermal treatment (finger); 2. steel 38CrNi3Mo (sleeve) - steel C35K with chemical-thermal treatment (finger); 3. steel C35K with chemical-thermal treatment (sleeve) - cladding SV08A with chemical-thermal treatment (finger).
该国一些地区目前不利的环境和水利技术状况造成了一些严重的问题。俄罗斯联邦政府制定了一些项目和计划,其中疏浚是不可或缺的一部分。除其他外,挖泥船亦采用多斗挖泥船进行疏浚工程,挖泥船的主要工作主体为斗链。链条的性能和可靠性取决于承受高动态载荷的材料的质量,以及磨蚀环境的后果,这会导致转盘的加速磨损。介绍了挖沙船斗链铰连接件的磨损特性、钢与合金的相容性范围及修复技术的研究结果,增加了链连接件的资源。在小尺寸样品上模拟装配磨损的实验研究确定了副材料的耐磨性。采用参考对对比分析法。实验材料共13对,其中2对标准材料为110Mn13钢、38CrNi3M(套指)和110Mn13钢(套指),其余材料为:采用E - 190Cr5Si7 - LEZ - T - 590 - NG焊条对C35K、C45K、110Mn13、38CrNi3Mo钢进行了耐磨堆焊,并采用焊丝SV08A、焊条E50A - UONI 13/55 (E513B20H)、E46 - no -4 (E433R24)进行了热处理、化学热处理、表面塑性变形等综合处理,试样在水磨介质中承受了6615 N (675 kgf)的载荷,在摩擦机上进行了试验。揭示了试样硬度与摩擦面含碳量的基本依赖关系,绘制了试样硬度与摩擦面含碳量对不同结构等级的耐磨性能的影响曲线图。确定了有希望进行全面测试的配对:110Mn13钢(套管)-化学热处理堆焊SV08A(指);2. 38CrNi3Mo钢(套管)- C35K钢经化学热处理(指);3.化学热处理钢C35K(套管)-包覆化学热处理钢SV08A(指)。
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引用次数: 0
Statistical data on crankshaft deflections of marine diesel engine 船用柴油机曲轴挠度的统计数据
Vitaliy Valer'evich Vyazankin, V. Mamontov
The results of the study of crankshafts that have received a deflection during operation are presented. The reasons for the appearance of the curvature of the longitudinal axis and the consequences to which this defect may lead are considered. According to the analysis of statistical data obtained from enterprises engaged in engine repair, an increase in defects of residual deformation of deflections was noted. The necessity of collecting and systematizing cases of curvature of the longitudinal axis above the permissible value is determined. The conditions for preparing shafts for defecation have been clarified. Attention is drawn to the need to take into account the results of previous measurements and the total operating time of the engine when laying the shaft approved for further operation. The object of the study is the crankshaft of the diesel engine 6 CHN 31.8/33, used in water transport as the main marine engine. Measurements of the radial runout of twenty shafts that received deflection were made. The dependence of the measurement error on the radius of the shaft neck is established. A histogram of the frequency distribution of deflections of the crankshaft frame necks depending on the repair size number is constructed and the dependence of the deflection frequency on the repair size number is illustrated. The maximum deflection of the crankshaft of 4.10 mm with an allowable deflection of 0.03 mm is fixed. The values of deflections of diesel shafts are analyzed, their dependence on the number of the repair size and the number of the frame neck on which the deflection occurred. The frequency and significant increase in the magnitude of the deflection arrow on the fourth frame neck were noted. The necessity of using the obtained statistical data on deflections for the scientific substantiation of the technology of correction of diesel krancshafts is determined.
介绍了曲轴在运行过程中受到偏转的研究结果。考虑了纵轴曲率出现的原因以及这种缺陷可能导致的后果。通过对发动机维修企业统计数据的分析,发现挠度残余变形缺陷有所增加。确定了收集和整理纵轴曲率超过允许值的情况的必要性。澄清了准备排便通道的条件。需要注意的是,在铺设经批准用于进一步运行的轴时,需要考虑到以前的测量结果和发动机的总运行时间。研究对象为6 CHN 31.8/33型柴油机的曲轴,该柴油机作为船舶主要发动机用于水运。测量了受偏转的20根轴的径向跳动。建立了测量误差与轴颈半径的关系。构造了曲轴架颈挠度频率分布随修复尺寸数的直方图,并说明了挠度频率与修复尺寸数的关系。曲轴的最大挠度为4.10 mm,允许挠度为0.03 mm。分析了柴油机轴的挠度值与修复尺寸和发生挠度的车架颈数的关系。注意到第四个框架颈部偏转箭头的频率和幅度的显着增加。确定了利用所获得的偏转统计数据对柴油机曲轴校正技术进行科学论证的必要性。
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引用次数: 0
Studying wear-resistant coatings applied to samples of structural steel used for manufacturing shafts of hydrofoils 研究了用于制造水翼船轴的结构钢样品的耐磨涂层
V. Petrov, Andrey Viktorovich Fedosov, Karina Nugzarovna Shoniia, A. Butsanets
Effective interaction of structural elements and materials from which they are made is one of the most important tasks in the design of parts and mechanisms of ship power plants. The operating experience of Meteor-type vessels has shown that the main cause of propeller shaft breakage and failure may be non-compliance with the technical requirements for the chemical-thermal processing of the shaft necks to the bearings size or poor-quality superficial coating. There has been made a comparative analysis of coating technologies, its results will significantly increase the cyclic wear resistance of the surface layer of the shaft necks of the hydrofoil ship shafting. The technologies of gas-plasma and gas-dynamic spraying, as well as electrospark alloying of the surface are considered. An instrumental assessment of the parameters of the applied protective coating quality is performed. Alloying materials for each of the methods of the surface hardening and modification are also presented. The scheme and design of the stand for testing the applied coatings for cyclic fatigue strength up to the moment of critical failure are given. The coatings deposited on the samples surfaces are studied to assess the surface microgeometry and microhardness. The samples are tested on the stand with a cyclic load at an induction motor shaft speed of 1800 rpm (30 rps). A bearing ball made of steel is used as an indenter. After testing, the focus of the coating destruction is assessed visually using a measuring and computing complex based on an optical microscope. As a result of the tests, it is revealed that the samples processed by the electrospark alloying method have the highest resistance to alternating cyclic effects, the lowest surface roughness and the highest microhardness.
在船舶动力装置的零件和机构设计中,结构元件与材料的有效相互作用是最重要的任务之一。流星型船舶的运行经验表明,造成螺旋桨轴断裂和失效的主要原因可能是轴颈对轴承尺寸的化学热加工不符合技术要求或表面涂层质量差。对涂装工艺进行了对比分析,其结果将显著提高水翼船轴颈表层的循环耐磨性。考虑了气等离子体和气动力喷涂技术以及表面电火花合金化技术。对所涂保护涂层质量的参数进行了仪器评估。介绍了合金材料的各种表面硬化和改性方法。给出了涂层临界失效前循环疲劳强度试验台的设计方案。研究了沉积在样品表面的涂层,以评估表面的微观几何形状和显微硬度。样品在感应电机轴转速为1800转/分钟(30转/秒)的循环负荷下在台架上进行测试。用钢质轴承球作压头。测试后,使用基于光学显微镜的测量和计算复合体对涂层破坏的焦点进行视觉评估。结果表明,采用电火花合金化方法处理的样品具有最高的抗交变循环效应,最低的表面粗糙度和最高的显微硬度。
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Vestnik of Astrakhan State Technical University. Series: Marine engineering and technologies
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