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Research on Quantitative Circuit Model and Detection of Crack Based on Microstrip Line Structure 基于微带线结构的定量电路模型及裂纹检测研究
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-12 DOI: 10.1109/TIM.2025.3609373
Jun Zhang;Liu Tao;Xuan Xie;Bei Huang;Yaya Song;Lihong Dong;Haidou Wang
Fatigue cracks and other forms of damage can have a significant impact on the normal operation of metal facilities, necessitating the deployment of multiple sensors for monitoring within large structures. The arrangement of these sensors must take into account factors such as the shape, size, and complexity of the monitoring area, as well as the optimal positioning and spacing of sensor nodes. This requirement for comprehensive coverage while minimizing costs presents considerable challenges for structural health monitoring (SHM) techniques. In this article, the feasibility of crack detection with a simple microstrip line (ML) is studied in the millimeter-wave band. The detection sensitivity is 0.283/mm2, the precision is 13.61%, and the minimum crack depth that can be identified is 0.2 mm (when crack width $ge 1.0$ mm). An equivalent circuit model for this type of traveling-wave sensor is established in conjunction with field analysis, and the accuracy of the model is verified by comparing full-wave simulation and the circuit model. The proposed sensor can act as a distributed sensor for the SHM applications.
疲劳裂纹和其他形式的损坏会对金属设施的正常运行产生重大影响,因此需要在大型结构中部署多个传感器进行监测。这些传感器的布置必须考虑监控区域的形状、大小、复杂程度等因素,以及传感器节点的最佳位置和间距。这种在最小化成本的同时要求全面覆盖,这对结构健康监测(SHM)技术提出了相当大的挑战。本文研究了在毫米波波段用简单微带线进行裂纹检测的可行性。检测灵敏度为0.283/mm2,精度为13.61%,可识别的最小裂纹深度为0.2 mm(当裂纹宽度为1.0 mm时)。结合现场分析,建立了该型行波传感器的等效电路模型,并通过全波仿真与电路模型的对比验证了模型的准确性。所提出的传感器可以作为SHM应用程序的分布式传感器。
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引用次数: 0
GNSS Spoofing Mitigation Based on Code-Carrier Difference Pair Pseudorange Correction 基于码载波差分对伪距校正的GNSS欺骗抑制
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-12 DOI: 10.1109/TIM.2025.3609375
Lichao Chen;Xiaofeng Ouyang;Fangling Zeng;Yuting Ming;Siyi Han
Global Navigation Satellite System (GNSS) is vulnerable to spoofing attacks due to its open signal structure. Studying spoofing mitigation methods is, therefore, crucial for ensuring the security of GNSS-based services. However, current spoofing mitigation techniques rely on code-phase estimation of multiple correlators or the assistance of external information, which is costly and lacks practicality. Therefore, we propose a new spoofing mitigation method based on code-carrier difference (CCD) for pseudorange (PR) bias estimation and correction. The method effectively leverages the inherent correlation between carrier and code to construct CCD based on phase, which is then converted into PR bias. This enables effective prediction of PR deviations induced by spoofing. Notably, the technique achieves spoofing mitigation without requiring precise estimation of code-phase offset. The results show that the proposed method can effectively reduce the impact of spoofing signals to around 20 m in scenarios with low power advantage, as well as in static/dynamic and time/positioning spoofing scenarios. In the later stage of spoofing, the proposed algorithm reduces the resolution error by up to 97.0% in all scenarios and maintains a stable and smooth position, velocity, and time (PVT) solution performance throughout the whole time period. The proposed algorithm performs well in terms of mitigation effect, accuracy, robustness, and the smoothness of PVT solution, providing GNSS receivers with an efficient, lightweight, and reliable anti-interference solution.
全球卫星导航系统(GNSS)信号结构开放,容易受到欺骗攻击。因此,研究减缓欺骗的方法对于确保基于gnss的业务的安全至关重要。然而,目前的欺骗抑制技术依赖于多个相关器的码相位估计或外部信息的辅助,成本高且缺乏实用性。因此,我们提出了一种基于码载波差分(CCD)的伪距(PR)偏差估计和校正的欺骗抑制方法。该方法有效地利用载波和编码之间的固有相关性来构建基于相位的CCD,然后将其转换为PR偏置。这使得能够有效地预测由欺骗引起的PR偏差。值得注意的是,该技术在不需要精确估计代码相位偏移的情况下实现了欺骗缓解。结果表明,在低功耗优势场景下,以及静态/动态和时间/定位欺骗场景下,该方法可以有效地将欺骗信号的影响降低到20 m左右。在欺骗后期,该算法在所有场景下的分辨率误差可降低97.0%,并在整个时间段内保持稳定、平滑的位置、速度和时间(PVT)求解性能。该算法在PVT解的抑制效果、精度、鲁棒性和平滑性等方面均表现良好,为GNSS接收机提供了一种高效、轻量化、可靠的抗干扰方案。
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引用次数: 0
TiO2-Modified SPR Fiber-Optic Sensor for High-Sensitivity Salinity and Temperature Detection in Low-Temperature Environments 用于低温环境下高灵敏度盐度和温度检测的二氧化钛改性SPR光纤传感器
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-12 DOI: 10.1109/TIM.2025.3609324
Pengxiao Guo;Lei Zhang;Lu Wang;Sajid Ullah;Jianshe Li;Li Huo;Shuguang Li
Global climate change has led to significant fluctuations in ocean salinity and temperature, especially at higher latitudes, which have severely affected natural ecosystems and human production and life. This has placed higher demands on real-time and precise hydrological detection. This article utilizes Ag-based surface plasmon resonance (SPR) optical fiber sensors modulated by TiO2 films of different thicknesses to achieve simultaneous detection of two parameters within a wide temperature range ( $- 40~^{circ }$ C to $100~^{circ }$ C) and a wide salinity range (0%–25%). The Ag/thin-layer TiO2 structure used for salinity measurement can effectively enhance the sensitivity of salinity sensing and the oxidation resistance of the Ag film. The Ag/thick-layer TiO2/PDMS composite film structure used for temperature measurement can broaden the refractive index (RI) range and measurement range by enhancing the local electric field and improving the equivalent RI. The integration of PDMS can improve the spectral response and probe stability at low temperatures. The cascaded probe structure enables the simultaneous and distinguishable measurement of the two parameters at different working wavelengths. Experimental results show that the maximum salinity sensitivity is 7.2 nm/% and the maximum temperature sensitivity is 12.8 nm/°C. This study demonstrates the path of using semiconductor thickness modulation to expand the SPR bandwidth and achieve simultaneous sensing of multiple parameters, which avoids the complexity of multimaterial structure integration and the risk of stress cracking. It provides technical reserves for in situ hydrological detection in high-altitude or complex water environments in the future.
全球气候变化导致海洋盐度和温度大幅波动,特别是在高纬度地区,严重影响了自然生态系统和人类生产生活。这就对实时、精确的水文探测提出了更高的要求。本文利用不同厚度TiO2薄膜调制的ag基表面等离子体共振(SPR)光纤传感器,实现了宽温度范围($- 40~^{circ}$ C ~ $100~^{circ}$ C)和宽盐度范围(0% ~ 25%)两个参数的同时检测。用于盐度测量的Ag/薄层TiO2结构可以有效地提高盐感灵敏度和Ag膜的抗氧化性。用于温度测量的Ag/厚层TiO2/PDMS复合薄膜结构可以通过增强局部电场和提高等效RI来扩大折射率(RI)范围和测量范围。PDMS的集成可以提高探针在低温下的光谱响应和稳定性。级联探头结构可以在不同的工作波长下同时和可区分地测量两个参数。实验结果表明,最大盐度灵敏度为7.2 nm/%,最大温度灵敏度为12.8 nm/℃。本研究展示了利用半导体厚度调制来扩展SPR带宽并实现多参数同时感知的路径,避免了多材料结构集成的复杂性和应力开裂的风险。为今后在高海拔或复杂水环境下的原位水文探测提供了技术储备。
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引用次数: 0
Optimization and Performance Evaluation of a Multiturn, Outer Rotor VR Resolver for Enhanced Accuracy and Manufacturability 为提高精度和可制造性而进行的多匝外转子VR解析器优化与性能评价
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-12 DOI: 10.1109/TIM.2025.3609383
M. R. Soleimani;Z. Nasiri-Gheidari;F. Tootoonchian;H. Oraee
This article presents an optimized design for a multiturn outer rotor variable reluctance (VR) resolver, focusing on enhancing its accuracy, manufacturability, and overall performance. An analytical model is developed to evaluate the influence of key design parameters, including rotor contour, winding configuration, and the number of turns per layer. Through a comprehensive optimization process, the best combinations of these parameters are identified, improving both the precision and efficiency of the resolver. The study also explores the impact of rotor yoke thickness on sensor accuracy, offering insights into the tradeoffs between compactness and precision. Experimental validation is conducted by fabricating a prototype based on the optimized design and comparing its performance with simulation results. The prototype demonstrates excellent agreement with the simulations, exhibiting low position errors and confirming the effectiveness of the proposed design and optimization strategy. The findings provide a practical framework for designing high-precision VR resolvers, balancing accuracy, cost-effectiveness, and ease of construction.
本文提出了一种多匝外转子可变磁阻(VR)解析器的优化设计,重点是提高其精度、可制造性和整体性能。建立了一个分析模型来评估关键设计参数的影响,包括转子轮廓、绕组结构和每层匝数。通过综合优化过程,确定了这些参数的最佳组合,提高了解析器的精度和效率。该研究还探讨了转子轭厚度对传感器精度的影响,为紧凑性和精度之间的权衡提供了见解。通过制作基于优化设计的样机,并将其性能与仿真结果进行比较,进行了实验验证。样机与仿真结果吻合良好,位置误差小,验证了所提设计和优化策略的有效性。研究结果为设计高精度VR解析器、平衡精度、成本效益和易于构建提供了实用框架。
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引用次数: 0
Pipeline Defect Assessment Method Based on Ultrasonic Guided Wave Sensor Array and GSA-CoSaMP Algorithm 基于超声导波传感器阵列和GSA-CoSaMP算法的管道缺陷评估方法
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-12 DOI: 10.1109/TIM.2025.3609325
Zhirong Lin;Yishou Wang;Linlin Fang;Xiaodie Hu;Xinlin Qing
Accurate characterization of pipeline defects is crucial for maintaining structural integrity and ensuring operational safety. This study introduces an innovative pipeline defect evaluation method integrating the gravitational search algorithm (GSA) with the compressed sampling matching pursuit (CoSaMP), aimed at improving the accuracy and robustness of ultrasonic guided wave (UGW) signal decomposition and reconstruction. GSA is applied to dynamically optimize signal sparsity, overcoming the limitations of traditional methods that rely on predefined sparsity levels. Moreover, an optimized waveform dictionary, which incorporates prior knowledge of guided wave reflection characteristics, is constructed to improve the accuracy of defect signal decomposition and reconstruction. The proposed method effectively separates overlapping reflection signals from the front and rear edges of pipeline defects, enabling precise characterization of defect axial dimensions. Finite element (FE) simulations and experimental validations using a piezoelectric (PZT) sensor array installed on the surface of a stainless steel pipeline illustrate the enhanced effectiveness of the proposed methodology, achieving average defect size evaluation errors of 0.68 and 2.20 mm, respectively, significantly outperforming conventional matching pursuit (MP), standard CoSaMP, orthogonal matching pursuit (OMP), and basis pursuit (BP) algorithms. This method addresses the limitations of existing approaches by adaptively optimizing signal sparsity, enhancing robustness against noise, and providing a reliable tool for pipeline integrity assessment. The findings contribute to the development of predictive maintenance strategies and advance real-time defect monitoring applications for complex pipeline networks.
管道缺陷的准确表征对于维护管道结构完整性和保证运行安全至关重要。为了提高超声导波(UGW)信号分解重建的精度和鲁棒性,提出了一种将重力搜索算法(GSA)与压缩采样匹配追踪(CoSaMP)相结合的管道缺陷评估方法。GSA用于动态优化信号稀疏度,克服了传统方法依赖预定义稀疏度水平的局限性。在此基础上,利用导波反射特性先验知识构建了优化的波形字典,提高了缺陷信号分解和重构的精度。该方法有效地分离了管道缺陷前后边缘的重叠反射信号,实现了缺陷轴向尺寸的精确表征。采用安装在不锈钢管道表面的压电(PZT)传感器阵列进行有限元(FE)仿真和实验验证表明,该方法的有效性得到了提高,缺陷尺寸评估的平均误差分别为0.68和2.20 mm,显著优于传统的匹配追踪(MP)、标准CoSaMP、正交匹配追踪(OMP)和基追踪(BP)算法。该方法通过自适应优化信号稀疏性,增强抗噪声鲁棒性,解决了现有方法的局限性,并为管道完整性评估提供了可靠的工具。这些发现有助于开发预测性维护策略,并推进复杂管网的实时缺陷监测应用。
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引用次数: 0
A Novel GNSS-Acoustic Positioning Model for a Seafloor Hybrid Constellation With Fixed and Moored Beacons 一种具有固定和系泊信标的海底混合星座gnss -声定位新模型
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-11 DOI: 10.1109/TIM.2025.3608336
Shuang Zhao;Yuanxi Yang;Shuqiang Xue;Zhenjie Wang;Zhen Xiao;Baojin Li
The seafloor hybrid constellation, composed of fixed and moored stations equipped with acoustic beacons, serves as a crucial infrastructure and holds promising prospects for possible applications in ocean submesoscale current monitoring and acoustic navigation when compared with traditionally unalloyed seafloor constellations. However, most of the acoustic positioning models are designed to handle fixed seafloor stations and do not match the actual motion characteristics of moored stations in a hybrid constellation, which may degrade the accuracy of beacon position estimation. To address this gap, a novel GNSS-acoustic (GNSS-A) positioning model is proposed in this contribution. First, the critical factor of acoustic measurements, namely, observation error of sound speed, is processed by error modeling based on the geometric angle of acoustic rays. Second, the smooth variation characteristic of physical marine signal processing is taken into consideration to estimate parameters related to time-delay error. Furthermore, the motion depiction of moored beacons is established and introduced into the observation equation system to obtain more reasonable positioning results of seafloor beacons. Finally, the proposed model is validated through tests on a sea-trial experimental dataset, along with an analysis of seafloor baseline measurements. Results and analysis show that, compared with those of traditional methods, the motion of moored beacons can be tracked in detail, and the trajectories of the four beacons maintain an overall consistency, which is expected to aid in deriving the possible ocean submesoscale currents.
与传统的非合金海底星座相比,海底混合星座由配备声标的固定和系泊站组成,是一种重要的基础设施,在海洋亚中尺度洋流监测和声学导航方面具有广阔的应用前景。然而,大多数声学定位模型都是针对固定海底台站设计的,与混合星座中系泊台站的实际运动特性不匹配,这可能会降低信标位置估计的精度。为了解决这一问题,本文提出了一种新的GNSS-acoustic (GNSS-A)定位模型。首先,基于声射线几何角度,对声测量的关键因素声速观测误差进行误差建模处理;其次,考虑船舶物理信号处理的平滑变化特性,估计时延误差相关参数;在此基础上,建立了系泊信标的运动描述,并将其引入到观测方程系统中,得到更合理的海底信标定位结果。最后,通过对海上试验数据集的测试以及对海底基线测量的分析,对所提出的模型进行了验证。结果和分析表明,与传统方法相比,该方法可以更详细地跟踪系泊信标的运动,并且四个信标的轨迹总体上保持一致性,有望有助于推导可能的海洋亚中尺度流。
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引用次数: 0
FC2P: Feature Cross-Channel Projection for Unsupervised Anomaly Segmentation FC2P:特征跨通道投影的无监督异常分割
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-10 DOI: 10.1109/TIM.2025.3608319
Yichi Chen;Weizhi Xian;Junjie Wang;Xian Tao;Bin Chen
Unsupervised anomaly segmentation plays a critical role in real-world industrial product quality inspection. While feature reconstruction-based methods have shown promising performance by detecting anomalies through differences between pretrained features and their reconstructions, existing approaches often suffer from shortcut learning, and leading to reconstruction failures and inaccurate anomaly representation across multistage features. To address these limitations, we propose feature cross-channel projection (FC2P), a novel approach for anomaly segmentation. FC2P divides features into two subsets based on neighboring channels and employs two autoencoders for closed-loop prediction, effectively mitigating shortcut effects while capturing semantic relationships for efficient reconstruction. In addition, we introduce an anomaly exposure network (AExNet), which progressively amplifies anomalies across multistage feature residuals, generating precise anomaly score maps for accurate segmentation. Extensive experiments on MVTec AD and Visa benchmark datasets demonstrate that the proposed FC2P achieves state-of-the-art (SOTA) performance, with average precision (AP) scores of 79.8% and 44.8%, respectively. Moreover, visualization results on real industrial data further show the practicality of our proposed method. The code will be made publicly available at https://github.com/Karma1628/work-2 to ensure reproducibility and facilitate further research.
无监督异常分割在实际工业产品质量检测中起着至关重要的作用。虽然基于特征重构的方法通过预训练特征与重建特征之间的差异来检测异常,显示出了良好的性能,但现有的方法往往存在快速学习的问题,导致重建失败和跨多阶段特征的不准确异常表示。为了解决这些限制,我们提出了一种新的异常分割方法——特征跨通道投影(FC2P)。FC2P基于相邻信道将特征划分为两个子集,采用两个自编码器进行闭环预测,在捕获语义关系的同时有效缓解了捷径效应,实现了高效重构。此外,我们引入了一种异常暴露网络(AExNet),该网络在多阶段特征残差中逐步放大异常,生成精确的异常评分图,用于准确分割。在MVTec AD和Visa基准数据集上的大量实验表明,所提出的FC2P达到了最先进(SOTA)的性能,平均精度(AP)分别为79.8%和44.8%。在实际工业数据上的可视化结果进一步证明了本文方法的实用性。该代码将在https://github.com/Karma1628/work-2上公开,以确保可重复性并促进进一步的研究。
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引用次数: 0
High-Sensitivity Operation of Unshielded Radio Frequency Atomic Magnetometers Using Phase-Lock Techniques 锁相技术用于非屏蔽射频原子磁强计的高灵敏度操作
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-10 DOI: 10.1109/TIM.2025.3608340
Han Yao;Ferruccio Renzoni
High-sensitivity operation of radio frequency atomic magnetometers (AMs) in unshielded environment requires compensation of low-frequency fluctuations of the ambient magnetic field. Here, we demonstrate the use of phase-lock (PL) techniques to stabilize the magnetic environment and achieve high sensitivity at high frequencies. This is achieved by using the output of the AM both for stabilization and for measurement purposes. The approach is validated by a proof-of-concept in unshielded environment. The PL approach is also compared to the standard approach, where the magnetic environment is stabilized with the help of a set of fluxgate magnetometers, and it is shown that the PL approach features superior performances in signal detection.
射频原子磁强计在无屏蔽环境下的高灵敏度工作需要对环境磁场的低频波动进行补偿。在这里,我们演示了使用锁相(PL)技术来稳定磁环境并在高频下实现高灵敏度。这是通过使用AM的输出来实现稳定和测量目的。该方法在无屏蔽环境中进行了概念验证。通过与使用一组磁通门磁强计稳定磁环境的标准方法进行比较,证明了PL方法在信号检测方面具有优越的性能。
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引用次数: 0
Indoor Localization Using Dynamic DRSS Model in 5G System 5G系统中基于动态DRSS模型的室内定位
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-10 DOI: 10.1109/TIM.2025.3608359
He Zhu;Kun Zhao;Chao Yu;Xichao Yang
Received signal strength (RSS)-based localization methods are widely used in indoor positioning scenarios within 5G systems due to their cost-effectiveness and broad device compatibility. However, the path loss exponent (PLE) in the path loss model is highly sensitive to the localization environment, and precisely measuring the reference signal received power (RSRP) at the reference point remains challenging in practice. Consequently, in different localization application scenarios, continuous measurement and adjustment of the RSRP at the reference point and the PLE are required. Otherwise, the localization accuracy will be degraded. In this article, we first employ a dynamic difference of RSS (DRSS) model to eliminate the impact of RSRP measurement errors at the reference point. The model also addresses variations in PLE at different locations within the same localization scenario, as well as dynamic changes in PLE within the environment. Subsequently, a localization coordinate adjudicator is proposed to iteratively update the UE position and determine the optimal PLE for the current UE. Finally, under the optimal PLE, the UE’s localization coordinates are obtained using a genetic algorithm with a dynamic elite retention mechanism. Experimental validation was performed using both publicly available 5G simulation datasets and real-world data. The results show that the proposed dynamic DRSS model achieves a root mean square error (RMSE) of 2.44 m, outperforming existing techniques by 29%.
基于接收信号强度(RSS)的定位方法因其成本效益和广泛的设备兼容性而广泛应用于5G系统的室内定位场景。然而,路径损耗模型中的路径损耗指数(PLE)对定位环境高度敏感,在实际应用中精确测量参考点的参考信号接收功率(RSRP)仍然是一个挑战。因此,在不同的定位应用场景中,需要对参考点和PLE点的RSRP进行连续测量和调整。否则会降低定位精度。在本文中,我们首先采用RSS (DRSS)的动态差分模型来消除参考点上RSRP测量误差的影响。该模型还处理了同一本地化场景中不同位置的PLE变化,以及环境中PLE的动态变化。随后,提出了定位坐标判定器,迭代更新UE位置并确定当前UE的最优PLE。最后,在最优PLE下,利用具有动态精英保留机制的遗传算法获得UE的定位坐标。实验验证使用公开可用的5G模拟数据集和实际数据进行。结果表明,所提出的动态DRSS模型的均方根误差(RMSE)为2.44 m,比现有技术高出29%。
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引用次数: 0
In Situ Three-Dimension Monitoring of Laser Powder Bed Fusion Melt Pool and Keyhole by Binocular Imaging 激光粉末床熔融熔池和锁孔的双目成像原位三维监测
IF 5.9 2区 工程技术 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-10 DOI: 10.1109/TIM.2025.3608360
Xiuhua Li;Hui Li;Shengnan Shen;Mingliang Li;Ruiqin Ma;Rong Chen;Yuanhong Qian;Zheyu Yang;Kai Zhang
In laser powder bed fusion (LPBF) additive manufacturing, unstable melt pool and keyhole can result in defects such as pores, lack of fusion, and cracks. In three-dimension (3D) monitoring of melt pool and keyhole is essential for preventing process deviations and optimizing part quality. This study proposed a novel binocular imaging system for in situ 3D monitoring of melt pool and keyhole. A coaxial binocular imaging optical path is designed to capture dual-view melt pools and an unsupervised adaptive weighted-loss residual U-net (Res-Unet) is adopted to achieve accurate disparity extraction. The performance of the network is validated, demonstrating subpixel accuracy using the HCI light field dataset. The binocular imaging system’s spatial resolution is validated at $6.2~mu $ m using a standard resolution board, while its surface 3D reconstruction accuracy is confirmed to be $10.6~mu $ m through a standard gauge block. The effectiveness of the binocular imaging system for in situ monitoring of melt pool keyhole depth is validated through both experiments and simulations, which reveals dynamic variation in keyhole depth. This work represents the first integration of optical imaging and artificial intelligence (AI) for coaxial in situ monitoring of 3D morphology of both LPBF melt pool and keyhole. It provides valuable tool for monitoring the evolution of keyhole depth, serving as a critical reference for enhancing the reliability and consistency of additive manufacturing processes.
在激光粉末床熔融(LPBF)增材制造中,不稳定的熔池和锁孔会导致气孔、熔合不足和裂纹等缺陷。熔池和锁孔的三维监测对于防止工艺偏差和优化零件质量至关重要。本文提出了一种用于熔池和锁孔原位三维监测的新型双目成像系统。设计了同轴双目成像光路来捕获双视点熔池,并采用无监督自适应加权损失残余U-net (Res-Unet)来实现精确的视差提取。利用HCI光场数据集验证了网络的性能,并展示了亚像素精度。使用标准分辨率板验证了双目成像系统的空间分辨率为6.2~mu $ m,而通过标准量块确认其表面三维重建精度为10.6~mu $ m。通过实验和模拟验证了双目成像系统用于熔池锁孔深度现场监测的有效性,揭示了锁孔深度的动态变化规律。这项工作代表了光学成像和人工智能(AI)的首次集成,用于同轴原位监测LPBF熔池和锁孔的3D形态。它为监测锁孔深度的演变提供了有价值的工具,为提高增材制造工艺的可靠性和一致性提供了重要参考。
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引用次数: 0
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IEEE Transactions on Instrumentation and Measurement
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