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Matching Boundary Condition for Elastic Waves in Two Space Dimensions 二维弹性波的匹配边界条件
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70211
Kang Wang, Ahmed Elbanna, Shaoqiang Tang

Based on Matching Boundary Conditions (MBCs) for the linear wave equation and Helmholtz decomposition, we design MBCs to treat elastic wave propagation in a two-dimensional unbounded domain. MBCs are designed to effectively absorb waves traveling in specific directions. High-order MBCs are derived from the product of MBC operators. Reflection coefficients are calculated, rigorously proving that P- and S-waves have the same form of reflection coefficients as those for the wave equation, and no wave conversion occurs. The MBCs are implemented using a staggered grid, under finite difference semi-discretization and the velocity Verlet scheme for time integration. Numerical experiments are conducted to demonstrate the performance of the scheme.

基于线性波动方程的匹配边界条件(MBCs)和亥姆霍兹分解,设计了二维无界域弹性波传播的匹配边界条件。MBCs的设计是为了有效地吸收在特定方向上传播的波。高阶MBC是MBC经营者的产品。计算了反射系数,严格证明了纵波和横波与波动方程具有相同的反射系数形式,并且没有发生波转换。MBCs采用交错网格、有限差分半离散和速度Verlet时间积分格式实现。通过数值实验验证了该方案的有效性。
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引用次数: 0
Smoothed Particle Hydrodynamics With Anisotropic Adaptive Spatial Resolution 具有各向异性自适应空间分辨率的光滑粒子流体力学
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70206
Yifan Zhang, Haonan Jiang, Yuan Lin, Can Huang, Fang He

Smoothed Particle Hydrodynamics (SPH) has emerged as a promising meshless computational method with applications in diverse fields. However, SPH faces significant challenges in computational efficiency and resolution adaptability. To address these limitations, this study introduces a novel SPH framework with anisotropic adaptive spatial resolution (AASR), which combines the strengths of anisotropic SPH (ASPH) and adaptive spatial resolution (ASR). The proposed method enables directionally anisotropic particle spacing for any single particle, along with gradual resolution transitions between neighboring particles, achieving grid-like refinement flexibility while preserving the Lagrangian nature of SPH. Several auxiliary SPH techniques, including free surface detection, particle shifting technique and the renormalized density gradient, are improved to match the AASR framework. The framework is further enhanced by coupling with the Finite Particle Method (FPM), which improves numerical stability and accuracy in non-uniform particle distributions. Numerical validations are conducted in five benchmark cases, including lid-driven shear cavity flow, Taylor–Green vortex, solitary wave propagation, standing wave dissipation, and wave–floating–breakwater interaction. Results demonstrate that the AASR technique can maintain resolution in any critical regions while coarsening elsewhere. While notably improving computational efficiency, the new method preserves satisfactory numerical accuracy, with about a first-order convergence rate in the benchmark. In addition, existing SPH enhancements or auxiliary techniques are compatible with the AASR framework after necessary modification. This work advances SPH applicability to large-scale and multi-resolution problems, establishing a meshless alternative with comparable resolution control to grid-based methods.

光滑粒子流体力学(SPH)是一种很有前途的无网格计算方法,在各个领域都有广泛的应用。然而,SPH在计算效率和分辨率适应性方面面临着重大挑战。为了解决这些问题,本研究引入了一种具有各向异性自适应空间分辨率(AASR)的SPH框架,该框架结合了各向异性SPH (ASPH)和自适应空间分辨率(ASR)的优点。该方法可以实现任意单个粒子的方向各向异性粒子间距,以及相邻粒子之间的逐渐分辨率转换,在保持SPH的拉格朗日性质的同时实现类似网格的细化灵活性。改进了几种辅助SPH技术,包括自由表面检测、粒子移动技术和重归一化密度梯度,以匹配AASR框架。该框架通过与有限粒子法(FPM)的耦合进一步增强,提高了非均匀粒子分布下的数值稳定性和精度。在盖驱动剪切腔流、Taylor-Green涡、孤立波传播、驻波耗散和波漂防波堤相互作用5种基准情况下进行了数值验证。结果表明,AASR技术可以在任意关键区域保持分辨率,而在其他区域进行粗化。在显著提高计算效率的同时,新方法保持了令人满意的数值精度,在基准下的收敛速度约为一阶。此外,现有的SPH增强或辅助技术经过必要的修改后与AASR框架兼容。这项工作推进了SPH在大规模和多分辨率问题上的适用性,建立了一种与基于网格的方法具有可比分辨率控制的无网格替代方案。
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引用次数: 0
Modeling Shear Horizontal Waves in Concrete Using Time Domain Spectral Element Method 用时域谱元法模拟混凝土中的剪切水平波
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70217
Saurabh Agarwal, Surendra Beniwal, Debdutta Ghosh

A numerical model has been developed to simulate shear horizontal (SH) waves and their interaction with various structural interfaces in concrete-like media. The model employs an arbitrary quadrilateral-element mesh, allowing flexibility in modelling internal heterogeneities. It also effectively accommodates intricate internal features, like defects, arbitrary thin cracks, reinforcement bars and drains in concrete structure. The spectral element method is utilized, offering significantly faster convergence rate and reduced computational time compared to the conventional finite element method. The model is compared with the conventional FEM method, commercially available software and validated through comparisons with experimentally obtained scattered field on a multiple concrete specimen. The results show strong agreement in terms of waveform shapes in both time and frequency domain, and arrival time. Therefore, the developed shear horizontal model has the potential to simulate large and complex domains, such as concrete members and joints, and may contribute to the evolving field of non-destructive evaluation of concrete.

建立了一个数值模型来模拟剪切水平波及其在类混凝土介质中与各种结构界面的相互作用。该模型采用任意四边形单元网格,可以灵活地模拟内部异质性。它还能有效地容纳复杂的内部特征,如混凝土结构中的缺陷、任意细裂缝、钢筋和排水。采用谱元法,与传统有限元法相比,收敛速度明显加快,计算时间明显缩短。将该模型与传统有限元方法、市售软件进行了比较,并与多个混凝土试件上的散射场实验结果进行了对比验证。结果表明,在时域和频域的波形形状和到达时间方面具有很强的一致性。因此,所开发的剪切水平模型具有模拟大型复杂区域(如混凝土构件和节点)的潜力,并可能有助于混凝土无损评价领域的发展。
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引用次数: 0
Data-Driven Parameterization Refinement for the Structural Optimization of Cruise Ship Hulls 游轮船体结构优化的数据驱动参数化细化
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70201
Lorenzo Fabris, Marco Tezzele, Ciro Busiello, Mauro Sicchiero, Gianluigi Rozza

In this work, we focus on the early design phase of cruise ship hulls, where the designers are tasked with ensuring the structural resilience of the ship against extreme waves while reducing steel usage and respecting safety and manufacturing constraints. At this stage, the geometry of the ship is already finalized, and the designer can choose the thickness of the primary structural elements, such as decks, bulkheads, and the shell. Reduced order modeling and black-box optimization techniques reduce the use of expensive finite element analysis (FEA) to only validate the most promising configurations, thanks to the efficient exploration of the domain of decision variables. However, the quality of the final results heavily relies on the problem formulation and on how the structural elements are assigned to the decision variables. A parameterization that does not capture well the stress configuration of the model prevents the optimization procedure from achieving the most efficient allocation of the steel. With the increased request for alternative fuels and engine technologies, the designers are often faced with unfamiliar structural behaviors and risk producing ill-suited parameterizations. To address this issue, we enhanced a structural optimization pipeline for cruise ships developed in collaboration with Fincantieri S.p.A. with a novel data-driven hierarchical reparameterization procedure, based on the optimization of a series of subproblems. Moreover, we implemented a multi-objective optimization module to provide the designers with insights into the efficient trade-offs between competing quantities of interest and enhanced the single-objective Bayesian optimization (BO) module. The new pipeline is tested on a simplified midship section and a full ship hull, comparing the automated reparameterization to a baseline model provided by the designers. The tests show that the iterative refinement outperforms the baseline on the more complex hull, proving that the pipeline streamlines the initial design phase and helps the designers tackle more innovative projects. The reparameterization procedure only relies on the evaluation of surrogate models and can be applied with minimal changes to other large-scale structural problems where yielding and buckling constitute the limiting factor to the design.

在这项工作中,我们专注于游轮船体的早期设计阶段,设计师的任务是确保船舶的结构弹性抵御极端波浪,同时减少钢材的使用,并尊重安全和制造限制。在这个阶段,船舶的几何形状已经确定,设计师可以选择主要结构元素的厚度,如甲板、舱壁和外壳。低阶建模和黑盒优化技术减少了昂贵的有限元分析(FEA)的使用,只验证最有希望的配置,这要归功于对决策变量域的有效探索。然而,最终结果的质量在很大程度上依赖于问题的表述以及如何将结构元素分配给决策变量。参数化不能很好地捕捉模型的应力配置,会阻碍优化过程实现最有效的钢材分配。随着对替代燃料和发动机技术要求的增加,设计人员经常面临不熟悉的结构行为和产生不合适的参数化的风险。为了解决这个问题,我们与Fincantieri S.p.A.合作开发了一个游轮结构优化管道,该管道基于一系列子问题的优化,采用了一种新的数据驱动的分层再参数化程序。此外,我们实现了一个多目标优化模块,为设计人员提供了在竞争数量的兴趣之间进行有效权衡的见解,并增强了单目标贝叶斯优化(BO)模块。新管道在简化的船中段和完整的船体上进行了测试,并将自动重新参数化与设计师提供的基线模型进行了比较。测试表明,迭代改进在更复杂的船体上优于基线,证明该管道简化了初始设计阶段,并帮助设计师解决更多创新项目。重新参数化过程仅依赖于替代模型的评估,并且可以以最小的变化应用于其他大型结构问题,其中屈服和屈曲构成了设计的限制因素。
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引用次数: 0
Large Deformation Analysis of Near-Incompressible Material Using Unified Exact Quadrature B-Spline Material Point Method 用统一精确正交b样条质点法分析近不可压缩材料的大变形
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70218
Dai Zhang, Xiaomin Zhou, Zheng Sun

Material Point Method (MPM) demonstrates excellent capability in simulating large deformations by circumventing the mesh distortion issues inherent in the Finite Element Method (FEM). However, MPM suffers from cell-crossing error and volumetric locking when modeling large deformations of near-incompressible materials, such as rubbers and biological tissues. A unified exact quadrature based on the particle domain is introduced into the B-spline Material Point Method (uqBSMPM) to mitigate non-physical pressure oscillations caused by cell-crossing errors and volumetric locking in traditional MPM. The high-order continuity of B-spline basis functions enables the implementation of the proposed exact quadrature over the material particle's domain in a unified analytical form, free from singularities at the background grid nodes. Numerical results demonstrate that the computational accuracy of the proposed method is comparable to that of the explicit dynamic finite element method for the linear elastic small deformation problem. With the elimination of pressure oscillations, the large deformation of near-incompressible materials under shear and torsion has been accurately modeled, suggesting the uqBSMPM's ability to model practical soft material applications.

材料点法(MPM)克服了有限元法(FEM)固有的网格畸变问题,在模拟大变形方面表现出优异的能力。然而,MPM在模拟近乎不可压缩的材料(如橡胶和生物组织)的大变形时,会受到细胞交叉误差和体积锁定的影响。在b样条质点法(uqBSMPM)中引入了基于粒子域的统一精确正交,以减轻传统质点法中由于单元交叉误差和体积锁定引起的非物理压力振荡。b样条基函数的高阶连续性能够以统一的解析形式在材料粒子域上实现所提出的精确正交,而不受背景网格节点的奇点的影响。数值结果表明,对于线弹性小变形问题,该方法的计算精度与显式动力有限元法相当。由于消除了压力振荡,近不可压缩材料在剪切和扭转作用下的大变形被精确地模拟出来,这表明uqBSMPM有能力模拟实际的软材料应用。
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引用次数: 0
Solving Engineering Eigenvalue Problems With Neural Networks Using the Rayleigh Quotient 利用瑞利商求解工程特征值问题的神经网络
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70209
Conor Rowan, Alireza Doostan, Kurt Maute, John Evans

From characterizing the speed of a thermal system's response to computing natural modes of vibration, eigenvalue analysis is ubiquitous in engineering. In spite of this, eigenvalue problems have received relatively little treatment compared to standard forward and inverse problems in the physics-informed machine learning (PIML) literature. In particular, neural network discretizations of solutions to eigenvalue problems have seen only a handful of studies. Owing to their nonlinearity, neural network discretizations prevent the conversion of the continuous eigenvalue differential equation into a standard discrete eigenvalue problem. In this setting, eigenvalue analysis requires more specialized techniques. Using a neural network discretization of the eigenfunction, we show that a variational form of the eigenvalue problem called the “Rayleigh quotient,” in tandem with a Gram–Schmidt orthogonalization procedure, is a particularly simple and robust approach to find the eigenvalues and their corresponding eigenfunctions. This method is shown to be useful for finding sets of Laplacian eigenfunctions on irregular domains, parametric and nonlinear eigenproblems, and high-dimensional eigenanalysis. We also discuss the utility of eigenfunctions as a spectral basis for approximating solutions to partial differential equations. Through various examples from engineering mechanics, the combination of the Rayleigh quotient objective, Gram–Schmidt procedure, and the neural network discretization of the eigenfunction is shown to offer unique advantages for handling continuous eigenvalue problems.

从表征热系统的响应速度到计算振动的固有模态,特征值分析在工程中无处不在。尽管如此,与物理信息机器学习(PIML)文献中的标准正逆问题相比,特征值问题得到的处理相对较少。特别是,特征值问题解的神经网络离散化研究很少。由于神经网络离散化的非线性特性,它不能将连续特征值微分方程转化为标准的离散特征值问题。在这种情况下,特征值分析需要更专业的技术。利用特征函数的神经网络离散化,我们证明了称为“瑞利商”的特征值问题的变分形式,与Gram-Schmidt正交化过程相结合,是找到特征值及其相应特征函数的特别简单和稳健的方法。该方法可用于寻找不规则区域上的拉普拉斯特征函数集、参数和非线性特征问题以及高维特征分析。我们还讨论了特征函数作为近似偏微分方程解的谱基的效用。通过工程力学中的各种实例,证明了瑞利商目标、Gram-Schmidt过程和特征函数的神经网络离散化相结合在处理连续特征值问题中具有独特的优势。
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引用次数: 0
Structure–Property Relationships of Solid Oxide Fuel Cell Electrodes Using Real and Reconstructed Microstructures 固体氧化物燃料电池电极结构-性能关系的真实和重建微观结构
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70205
Eric Langner, Paul Seibert, Artem Semenov, Markus Kästner, Thomas Wallmersperger

Solid oxide fuel cells (SOFCs) are a promising technology for producing clean energy in the future. To enhance the efficiency and the lifetime of SOFCs and SOFC stacks, novel materials and innovative material compositions for the constituent layers—namely the cathode, anode, and electrolyte—must be developed. Since the electrodes are of tremendous importance for an efficient and long-term operation, computational methods are required to enable and accelerate the development process. In this work, the microstructure of an SOFC anode is characterised by certain geometrical descriptors, such as the volume fraction, the two-point correlation function, the lineal-path function, the tortuosity, the percolation of each constituent, and the triple phase boundary (TPB). In addition, the effective physical properties are determined by the first-order computational homogenisation method to enable the usage of real anisotropic material parameters in macroscopic fuel cell simulations. Special attention is paid to the mechanical behaviour, including secondary creep. A general framework for creating structure-property relationships for fuel cell electrodes is established. Since it is unfeasible to build large datasets based on experimental tomography images, the microstructure characterisation and reconstruction tool MCRpy is used to generate microstructures based on the geometrical descriptors (i) of the whole three-dimensional tomography image and (ii) of only three two-dimensional slices. A two-step approach is employed with a differentiable microstructure characterisation and reconstruction (DMCR) algorithm and the classical Yeong-Torquato algorithm. The results show a very good agreement of the geometrical and the physical properties between the original tomography image and the reconstructed microstructures. However, to decrease the small differences in the properties, it is necessary to include further geometrical descriptors into the reconstruction process in further research. The created framework can support the development of optimised electrode microstructures using inverse design methods.

固体氧化物燃料电池(SOFCs)是一种很有前途的清洁能源技术。为了提高SOFC和SOFC堆的效率和寿命,必须开发用于组成层(即阴极、阳极和电解质)的新型材料和创新材料组合。由于电极对于高效和长期运行非常重要,因此需要计算方法来启用和加速开发过程。在这项工作中,SOFC阳极的微观结构由某些几何描述子来表征,如体积分数、两点相关函数、线性路径函数、扭曲度、每个组成部分的渗透和三相边界(TPB)。此外,通过一阶计算均匀化方法确定了有效的物理性质,以便在宏观燃料电池模拟中使用真实的各向异性材料参数。特别注意的是力学行为,包括二次蠕变。建立了建立燃料电池电极结构-性能关系的一般框架。由于基于实验层析成像图像构建大型数据集是不可行的,因此使用微观结构表征和重建工具MCRpy基于(i)整个三维层析成像图像的几何描述符和(ii)仅三个二维切片的几何描述符生成微观结构。该方法采用微微分微结构表征与重建(DMCR)算法和经典的young - torquato算法。结果表明,原始层析成像图像的几何和物理性质与重建的显微组织非常吻合。然而,为了减少性质上的微小差异,在进一步的研究中有必要将进一步的几何描述符纳入重建过程。所创建的框架可以支持使用反设计方法优化电极微结构的开发。
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引用次数: 0
Applicability Two-Dimensional Differential Integral Quadrature Method in Vibration Analysis of Multi-Directional Functionally Graded Porous Viscoelastic Plates 二维微分积分正交法在多向功能梯度多孔粘弹性板振动分析中的适用性
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70212
S. A. Mohamed, N. Mohamed, A. E. Assie, M. A. Eltaher, Jeyaraj Pitchaimani, Rasha Abo-bakr

This study formulates a differential integral quadrature method (DIQM) to analyze the free vibration characteristics of multi-directional functionally graded material (MFGM) viscoelastic porous plates. The kinematic relations are derived using a unified shear deformation plate theory, while material behavior is governed by the integer-order Kelvin-Voigt viscoelastic constitutive model. Power-law functions define the spatial gradation of material constituents along the length, width, and thickness directions. Two distinct porosity distributions are incorporated to characterize void and cavity variations through the plate's thickness. Hamilton's variational principle yields five coupled governing equations expressed as partial differential equations with variable coefficients. The differential quadrature method (DQM) discretizes these governing equations, with integral quadrature method (IQM) efficiently resolving the variable coefficients. This discretization results in an algebraic system constituting a quadratic eigenvalue problem. The eigenvalues' real and imaginary components provide the damping coefficients and natural frequencies, respectively. The proposed model and solution methodology are validated against established unified shear formulations, MFGM porous plates, and viscoelastic plate solutions available in literature. Comprehensive parametric studies systematically investigate the influence of material gradation indices, porosity parameters, boundary conditions, and viscoelastic coefficients on the natural vibration response of thick MFGM viscoelastic porous plates. The results demonstrate that an increase in either of the material gradation indices leads to a decrease in both of the real and imaginary parts of the fundamental frequencies.

本文建立了一种微分积分正交法(DIQM)来分析多向功能梯度材料粘弹性多孔板的自由振动特性。运动关系采用统一的剪切变形板理论推导,材料行为采用整阶Kelvin-Voigt粘弹性本构模型。幂律函数定义了沿着长度、宽度和厚度方向的材料成分的空间梯度。两种不同的孔隙率分布被纳入表征空洞和空洞的变化通过板的厚度。汉密尔顿变分原理产生了五个耦合的控制方程,表示为变系数的偏微分方程。微分正交法(DQM)将这些控制方程离散化,积分正交法(IQM)有效地求解了变系数。这种离散化的结果是一个代数系统构成了一个二次特征值问题。特征值的实分量和虚分量分别提供阻尼系数和固有频率。提出的模型和解决方法验证了建立统一的剪切公式,MFGM多孔板,粘弹性板解决方案在文献中可用。综合参数研究系统地研究了材料级配指标、孔隙率参数、边界条件和粘弹性系数对厚MFGM粘弹性多孔板自振响应的影响。结果表明,任何一种材料梯度指数的增加都会导致基频实部和虚部的降低。
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引用次数: 0
Prediction of Cement Paste Elastic Properties via Computational Homogenization Using Digital Microstructures 基于数字微结构计算均匀化的水泥浆体弹性性能预测
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70200
Witold Ogierman, Iwona Pokorska, Tadeusz Burczyński

This paper addresses the computational homogenization of cement paste, considering different types and sizes of representative volume elements (RVEs). Two microstructure models are examined: one generated from the simulation of hydration processes and the other based on microtomographic experimental data. A simplified three-phase virtual microstructure model is developed to enable a direct comparison between different model types. To generate this model, we have employed a multilevel analytical Mori–Tanaka approach to the preliminary homogenization of anhydrous cement grains and hydration products. Computational homogenization is performed using a fast Fourier transform (FFT)-based method. A very good agreement is observed between the results of the proposed simplified model and those of the original model. Moreover, local stress distributions at the microstructural level are analyzed. Our findings provide new insights into how cement paste's effective elastic properties vary with different volume element sizes and microstructure model types. We demonstrate that the required size of RVEs depends on the microstructure model type and highlight potential differences between results obtained for different RVE sizes. For relatively large RVE sizes, good agreement is observed between the results obtained from the simulated and experimentally based microstructure models. We also investigated the symmetry type of the determined effective elastic tensors. These findings may facilitate the multiscale modelling of cement paste and lead to a better understanding of the relationship between microstructural features and effective elastic behavior.

考虑不同类型和尺寸的代表性体积单元(rve),本文讨论了水泥浆体的计算均质化问题。研究了两种微观结构模型:一种是由水化过程模拟产生的,另一种是基于显微层析实验数据的。建立了一种简化的三相虚拟微观结构模型,以便在不同模型类型之间进行直接比较。为了生成这个模型,我们采用了多层分析Mori-Tanaka方法来初步均匀化无水水泥颗粒和水化产物。计算均匀化使用快速傅里叶变换(FFT)为基础的方法进行。简化模型的计算结果与原模型的计算结果吻合较好。此外,还分析了微观结构水平上的局部应力分布。我们的研究结果为水泥浆体的有效弹性性能随不同体积单元尺寸和微观结构模型类型的变化提供了新的见解。我们证明了所需的RVE尺寸取决于微观结构模型类型,并强调了不同RVE尺寸所获得的结果之间的潜在差异。对于较大的RVE尺寸,模拟结果与实验结果吻合较好。我们还研究了所确定的有效弹性张量的对称类型。这些发现有助于水泥浆体的多尺度建模,并有助于更好地理解微观结构特征与有效弹性行为之间的关系。
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引用次数: 0
Estimation of the Dominant Process Parameters on Coating Thickness in a Continuous Galvanizing Line With Computational Fluid Dynamics and Machine Learning Approaches 用计算流体力学和机器学习方法估计连续镀锌线涂层厚度的主要工艺参数
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1002/nme.70213
Cansu Şimşir, Metin Bilgin, Osman Turan

In this study, the dominant process parameters in the air-jet continuous galvanizing line on coating thickness were estimated by computational fluid dynamics and machine learning approaches. First, 128 different cases consisting of different levels of process parameters were created with the Taguchi method. Then, numerical analyses were performed for each case, calculating the maximum pressure gradient and maximum shear stress values on the strip, which were then used in the analytical model developed based on one-dimensional lubrication theory to obtain coating thickness values. Lastly, artificial intelligence techniques based on different machine learning algorithms such as K-Nearest Neighbors, linear regression, random forest and Adaboost, the relative effects of the process parameters influencing the coating thickness were compared through the feature importance values. It was observed that the dominant process parameters differ in low and high jet pressure cases. Accordingly, in the case of low jet pressure, air jet pressure, nozzle slot opening and velocity of the steel strip stand out as the dominant parameters, while in the case of high jet pressure, the most effective parameters influencing the coating thickness are air jet pressure and nozzle slot opening. In addition to this, the effect of the distance between the nozzle and the zinc pot influencing the coating thickness can also be neglected in both low and high pressure cases. Moreover, it was also noticed that the effects of nozzle angle and the distance between the nozzle and the steel strip influencing the coating thickness increase with increasing jet pressure.

采用计算流体力学和机器学习方法,估算了喷流连续镀锌线中影响涂层厚度的主要工艺参数。首先,用田口法创建了由不同层次工艺参数组成的128个不同案例。然后,对每种情况进行数值分析,计算带材上的最大压力梯度和最大剪切应力值,并将其用于基于一维润滑理论的解析模型中,得到涂层厚度值。最后,基于k近邻、线性回归、随机森林和Adaboost等不同机器学习算法的人工智能技术,通过特征重要值比较工艺参数对涂层厚度的相对影响。结果表明,在低压和高压情况下,主要工艺参数有所不同。因此,在低喷流压力下,空气喷流压力、喷嘴开度和带钢速度是主导参数,而在高喷流压力下,影响涂层厚度最有效的参数是空气喷流压力和喷嘴开度。除此之外,在低压和高压情况下,喷嘴与锌罐之间的距离对涂层厚度的影响也可以忽略不计。此外,还注意到喷嘴角度和喷嘴与钢带之间的距离对涂层厚度的影响随着喷嘴压力的增加而增加。
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引用次数: 0
期刊
International Journal for Numerical Methods in Engineering
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