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Extended Mixed B-Spline Material Point Method With Nitsche's Method for Quasi-Compressible Soft Materials 拟可压缩软材料的扩展混合b样条材料点法与Nitsche法
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-22 DOI: 10.1002/nme.70185
Ashkan Ali Madadi, Berkin Dortdivanlioglu

Soft materials, including elastomers, gels, and biological tissues, undergo extreme, complex deformations under near-incompressibility, posing significant challenges for numerical modeling. The hybrid Eulerian–Lagrangian particle-based approach, the Material Point Method (MPM), offers advantages for modeling these behaviors, but challenges remain, including prescribing essential boundary conditions, volumetric locking, cut-cell instabilities, and cell crossing errors. In this work, we introduce an extended mixed B-spline MPM that integrates subdivision-stabilized displacement–pressure interpolations with the Nitsche method for weak enforcement of essential boundary conditions. The subdivision-based mixed formulation ensures smooth, oscillation-free pressure and stress fields throughout the simulations while alleviating volumetric locking in quasi-compressible problems. The extended B-spline approach improves numerical stability at domain boundaries by mitigating ill-conditioning in the stiffness matrix, while higher-order interpolations reduce cell-crossing errors. The symmetric Nitsche method preserves the symmetry of the stiffness matrix, enabling efficient mechanical stability analysis in implicit MPM. Numerical examples—including torsional buckling, pore collapse, and soft metamaterial compression—demonstrate the method's robustness in capturing highly nonlinear mechanical responses under extreme deformations. The developed framework provides a stable and efficient particle-based approach for simulating soft materials and can be extended to multi-field coupled problems.

软材料,包括弹性体、凝胶和生物组织,在近乎不可压缩的情况下会发生极端复杂的变形,这对数值模拟提出了重大挑战。基于欧拉-拉格朗日粒子的混合方法,即物质点法(MPM),为模拟这些行为提供了优势,但仍然存在挑战,包括规定必要的边界条件、体积锁定、切割细胞不稳定性和细胞交叉误差。在这项工作中,我们引入了一个扩展的混合b样条MPM,它将细分稳定的位移-压力插值与Nitsche方法相结合,用于弱执行基本边界条件。基于细分的混合配方在整个模拟过程中确保了平稳、无振荡的压力和应力场,同时减轻了准压缩问题中的体积锁定。扩展b样条方法通过减轻刚度矩阵中的病态调节提高了域边界处的数值稳定性,而高阶插值减少了单元交叉误差。对称Nitsche方法保持了刚度矩阵的对称性,使隐式MPM的机械稳定性分析变得有效。数值例子-包括扭转屈曲,孔隙崩溃和软超材料压缩-证明了该方法在捕获极端变形下的高度非线性力学响应方面的鲁棒性。所开发的框架为模拟软质材料提供了一种稳定、高效的基于粒子的方法,并可扩展到多场耦合问题。
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引用次数: 0
Indirect Collocation Method in Multiple Minimal Coordinates for Optimal Control of Constrained Mechanical Systems 约束机械系统最优控制的多极小坐标间接配置方法
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-21 DOI: 10.1002/nme.70184
Hongchen Li, Ye Ding

This paper addresses the optimal control problem of constrained mechanical systems formulated in minimal coordinates. To avoid the underlying parameterization singularity issue of minimal coordinates, we derive the equivalent maximal principle in multiple minimal coordinates. With appropriate boundary transition conditions, they actually describe the same optimal trajectories and control inputs as the differential algebraic equations (DAEs) formulation in redundant coordinates. Based on the tangent space parameterization technique, a sequence of tangent charts is built along given initial trajectories. Furthermore, the collocation method in multiple minimal coordinates is proposed. The proposed formulation is more efficient to generate high-accuracy optimal trajectories and control inputs, compared to two alternative methods in redundant coordinates. Simulations on two constrained mechanical systems verify the effectiveness of our approach.

本文研究了用最小坐标表示的约束机械系统的最优控制问题。为了避免最小坐标的参数化奇异性问题,导出了多个最小坐标下的等效极大原理。在适当的边界过渡条件下,它们实际上描述了与冗余坐标下的微分代数方程(DAEs)公式相同的最优轨迹和控制输入。基于切线空间参数化技术,沿着给定的初始轨迹建立了切线图序列。在此基础上,提出了多最小坐标下的配置方法。与冗余坐标下的两种备选方法相比,该方法能更有效地生成高精度的最优轨迹和控制输入。对两个约束机械系统的仿真验证了该方法的有效性。
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引用次数: 0
A Partitioned Frequency-Domain Method for Nonlinear Dynamics Analysis of Large-Deformable Structures Interacting With Finite-Amplitude Acoustic Waves 有限振幅声波作用下大变形结构非线性动力学分析的分频域方法
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-20 DOI: 10.1002/nme.70186
Guoxu Wang, Yegao Qu, Yapeng Li, Fangtao Xie, Shoubo Dai

Nonlinear structural-acoustic interaction problems are conventionally solved by time marching methods, but they are computationally expensive for obtaining multi-scale or bifurcation solutions, and are impossible to follow particular solution branches. This paper aims to develop a partitioned frequency-domain finite element method (PFD-FEM) to enhance the computational efficiency and versatility for nonlinear dynamics analysis of coupled large-deformable structure and unbounded acoustic fluid systems. In the method, all variables of the structure and finite-amplitude acoustic fluid are spatially discretized by nonlinear finite element method and temporally represented by the harmonic balance method. An arbitrary Lagrangian–Eulerian framework is adopted to update the acoustic meshes near the large-deformable structural-acoustic interface in the frequency domain. Several benchmark cases of nonlinear structural-acoustic interaction, including finite-amplitude acoustic waves radiated from large-amplitude pulsating cylinder, pulsating sphere, vibrational beam, and vibrational plate, are used to validate the PFD-FEM. Convergence studies are performed in these cases. Compared to time marching methods, nonlinear structural and acoustic responses as well as the contribution of different frequency components can be quickly and directly obtained by the proposed PFD-FEM.

非线性结构声相互作用问题通常采用时间推进方法求解,但其计算成本高,难以获得多尺度或分岔解,且无法遵循特解分支。为了提高大变形结构与无界声流体耦合非线性动力学分析的计算效率和通用性,本文提出了一种分频域有限元方法。该方法将结构和有限振幅声流体的所有变量在空间上用非线性有限元法离散化,在时间上用谐波平衡法表示。采用任意拉格朗日-欧拉框架对大变形结构-声界面附近的声网格进行频域更新。采用大振幅脉动圆柱、脉动球、振动梁和振动板等有限振幅声波作为非线性结构声相互作用的基准案例,验证了PFD-FEM的有效性。在这些情况下进行收敛性研究。与时间推进法相比,所提出的PFD-FEM可以快速、直接地获得非线性结构和声学响应以及不同频率分量的贡献。
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引用次数: 0
Utilizing Experimental Data in a Model-Free Data-Driven Method: The Case of Thermal Conduction 以无模型数据驱动方法利用实验数据:以热传导为例
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-20 DOI: 10.1002/nme.70165
Jakob Platen, Atul Anantheswar, Felix Harazin, Johannes Storm, Michael Scherkenbach, Markus Oeser, Laurent Stainier, Michael Kaliske

The study at hand investigates the applicability of experimental data within a model-free data-driven solver. The heat conduction equation is facilitated and solved by the data-driven solver without the need for a constitutive law. At first, the results of an artificially created dataset are compared to a finite element solution to assess the quality of the approach. Subsequently, in-situ data is processed to create a dataset for the data-driven solver. This approach is validated by comparison to experimental data. The quality of the measured data is discussed, and challenges arising in utilizing experimental data are pointed out. Furthermore, an improved measuring concept for future experimental data is detailed and tested based on finite element simulations. Another finding is the ability of the data-driven solver to implicitly model changing material characteristics.

手头的研究调查了实验数据在无模型数据驱动求解器中的适用性。在不需要本构律的情况下,数据驱动的求解器简化了热传导方程的求解。首先,将人工创建的数据集的结果与有限元解决方案进行比较,以评估该方法的质量。随后,对现场数据进行处理,为数据驱动求解器创建数据集。通过与实验数据的对比,验证了该方法的有效性。讨论了测量数据的质量,并指出了利用实验数据所面临的挑战。此外,还详细介绍了一种改进的测量概念,并基于有限元模拟进行了测试。另一个发现是数据驱动的求解器能够隐式地模拟变化的材料特性。
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引用次数: 0
Efficient Analysis and Topology Optimization of Frame Structures With Tension-Compression Asymmetry 拉压不对称框架结构的高效分析与拓扑优化
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-18 DOI: 10.1002/nme.70182
Zhiang Xu, Yue Mei, Zongliang Du, Xu Guo

Tension-compression asymmetry (TCA) significantly influences the mechanical behavior and optimal designs, ranging from concrete to advanced composites. This study develops bi-modulus Euler-Bernoulli beam element formulations employing the integration of cross-sectional constitutive relations, according to the partitioning of tension and compression states. Both displacement-based and force-based elements are formulated, with the latter accurately capturing the neutral surface. An analysis framework for bi-modulus frame structures is then proposed, enabling stable and efficient solutions for large-scale problems with a wide-range TCA. Numerical examples confirm the significant influence of TCA on structural responses and validate the proposed framework. Furthermore, a ground-structure-based optimization procedure is presented for single- and two-phase bi-modulus frame structures, revealing how TCA profoundly impacts optimal designs. These findings highlight the consideration of TCA for more efficient material utilization and novel structural designs, providing valuable insights for future engineering applications.

拉压不对称(TCA)显著影响着从混凝土到高级复合材料的力学性能和优化设计。本研究开发了双模欧拉-伯努利梁单元公式,采用截面本构关系的整合,根据拉伸和压缩状态的划分。基于位移和基于力的元素都是公式化的,后者准确地捕获了中性表面。然后提出了双模框架结构的分析框架,使得具有大范围TCA的大规模问题的稳定和有效的解决方案。数值算例证实了TCA对结构响应的显著影响,验证了所提框架的有效性。此外,提出了一种基于地基结构的单相和两相双模框架结构优化方法,揭示了TCA对优化设计的深刻影响。这些发现强调了TCA对更有效的材料利用和新颖的结构设计的考虑,为未来的工程应用提供了有价值的见解。
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引用次数: 0
Nonlinear Viscoelastic-Viscoplastic Coupled Behavior and Mechanical Model for Substrates of Flexible Solar Array 柔性太阳能电池阵基板粘弹粘塑性非线性耦合行为及力学模型
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-15 DOI: 10.1002/nme.70169
Xiaozhao Zhang, Tianmeng Wang, Yuqi Yi, Xiang Mi, Tianyang Yang, Wujun Chen

In 2021, following the successful launch of the Tianhe-Core-Module, the large-scale flexible solar array was deployed smoothly in orbit, marking China's first application of flexible solar arrays and subsequently establishing them as a prominent research focus. The substrate of the flexible solar array is composed of polyimide composites, a typical polymer material that exhibits viscoelastic-viscoplastic behavior under on-orbit fluctuating thermal-mechanical action, thereby influencing the long-term structural performance. This study begins by investigating the nonlinear viscoelastic-viscoplastic behavior of the flexible substrate through creep-unloading-recovery experiments under varying temperatures and stress levels. Subsequently, a coupled viscoelastic-viscoplastic constitutive model is proposed. For the viscoelastic component, a novel generalized double hereditary integral model is developed based on the microelement method. For the viscoplastic component, a nonlinear time-dependent evolution model, independent of the yield surface, is formulated to account for the unique characteristics of the substrate. A detailed methodology for calibrating all nonlinear parameters through experimental data is provided. Furthermore, leveraging the finite element incremental approach, an innovative dual-recursive numerical scheme and a nonlinear iterative-correction computational scheme are implemented, incorporating the model's distinctive features. The nonlinear viscoelastic-viscoplastic Jacobian tensor is rigorously derived, and a user-defined material subroutine (UMAT) is developed to facilitate large-scale numerical simulations. Finally, the accuracy, reliability, and generality of the proposed method are validated through comparative analyses with experimental data, published literature, the linear Boltzmann hereditary integral model, and the nonlinear Schapery hereditary integral model. The findings of this study will contribute to the evaluation of the long-term in-orbit behavior of flexible solar arrays.

2021年,随着天河一号核心舱成功发射,大型柔性太阳能电池阵顺利入轨,标志着中国首次应用柔性太阳能电池阵,并将其确立为突出的研究重点。柔性太阳能电池阵列的衬底是聚酰亚胺复合材料,这是一种典型的聚合物材料,在在轨波动热力学作用下表现出粘弹-粘塑性行为,从而影响其长期结构性能。本研究首先通过蠕变-卸载-恢复实验研究了不同温度和应力水平下柔性基板的非线性粘弹-粘塑性行为。随后,提出了粘弹粘塑性耦合本构模型。针对粘弹性构件,提出了一种基于微元法的广义双遗传积分模型。对于粘塑性组分,建立了一个与屈服面无关的非线性随时间演化模型,以考虑基材的独特特性。提供了通过实验数据标定所有非线性参数的详细方法。此外,利用有限元增量法,实现了一种创新的双递归数值格式和一种非线性迭代校正计算格式,结合了模型的独特特点。严格推导了非线性粘弹-粘塑性雅可比张量,并开发了自定义材料子程序(UMAT)以方便大规模数值模拟。最后,通过与实验数据、已发表文献、线性Boltzmann遗传积分模型和非线性Schapery遗传积分模型的对比分析,验证了所提方法的准确性、可靠性和通用性。本研究结果将有助于评估柔性太阳能电池阵列的长期在轨性能。
{"title":"Nonlinear Viscoelastic-Viscoplastic Coupled Behavior and Mechanical Model for Substrates of Flexible Solar Array","authors":"Xiaozhao Zhang,&nbsp;Tianmeng Wang,&nbsp;Yuqi Yi,&nbsp;Xiang Mi,&nbsp;Tianyang Yang,&nbsp;Wujun Chen","doi":"10.1002/nme.70169","DOIUrl":"https://doi.org/10.1002/nme.70169","url":null,"abstract":"<div>\u0000 \u0000 <p>In 2021, following the successful launch of the Tianhe-Core-Module, the large-scale flexible solar array was deployed smoothly in orbit, marking China's first application of flexible solar arrays and subsequently establishing them as a prominent research focus. The substrate of the flexible solar array is composed of polyimide composites, a typical polymer material that exhibits viscoelastic-viscoplastic behavior under on-orbit fluctuating thermal-mechanical action, thereby influencing the long-term structural performance. This study begins by investigating the nonlinear viscoelastic-viscoplastic behavior of the flexible substrate through creep-unloading-recovery experiments under varying temperatures and stress levels. Subsequently, a coupled viscoelastic-viscoplastic constitutive model is proposed. For the viscoelastic component, a novel generalized double hereditary integral model is developed based on the microelement method. For the viscoplastic component, a nonlinear time-dependent evolution model, independent of the yield surface, is formulated to account for the unique characteristics of the substrate. A detailed methodology for calibrating all nonlinear parameters through experimental data is provided. Furthermore, leveraging the finite element incremental approach, an innovative dual-recursive numerical scheme and a nonlinear iterative-correction computational scheme are implemented, incorporating the model's distinctive features. The nonlinear viscoelastic-viscoplastic <i>Jacobian</i> tensor is rigorously derived, and a user-defined material subroutine (<i>UMAT</i>) is developed to facilitate large-scale numerical simulations. Finally, the accuracy, reliability, and generality of the proposed method are validated through comparative analyses with experimental data, published literature, the linear Boltzmann hereditary integral model, and the nonlinear Schapery hereditary integral model. The findings of this study will contribute to the evaluation of the long-term in-orbit behavior of flexible solar arrays.</p>\u0000 </div>","PeriodicalId":13699,"journal":{"name":"International Journal for Numerical Methods in Engineering","volume":"126 22","pages":""},"PeriodicalIF":2.9,"publicationDate":"2025-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145522077","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A Non-Classical Algorithm for Vibration Analysis of Non-Uniform Beams 非均匀梁振动分析的非经典算法
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-13 DOI: 10.1002/nme.70176
Seda Çayan, B. Burak Özhan, Mehmet Sezer

A novel numerical computation technique called the Chebyshev-matrix collocation method is proposed. The method is based on the Chebyshev polynomials of the second kind and collocation points. The new approach is first applied to vibration models of non-uniform (i.e., tapered) Euler–Bernoulli beams. The non-dimensional equation of motion for transverse vibration of a non-uniform Euler–Bernoulli beam is presented in a general form. With the general expression, different types of non-uniform beams can be modeled by changing the parameters related to non-uniform geometry. The Chebyshev-matrix collocation algorithm is described using a detailed flow chart. The algorithm makes it possible to obtain solutions with alternative support combinations. The solution algorithm is applied to three different non-uniformity cases of Euler–Bernoulli beams: tapered height and constant width; tapered width and height; and constant thickness with decreasing width. Transverse vibration responses are presented for simple-simple, clamped-clamped, and clamped-free support conditions. The natural frequencies are obtained, and mode shapes are plotted for all cases. The residual error analyses are proposed to demonstrate the accuracy of the new approach. The results are compared with exact solutions to prove the validity of the proposed method.

提出了一种新的数值计算方法——切比舍夫矩阵配置法。该方法基于第二类切比雪夫多项式和配点。新方法首先应用于非均匀(即锥形)欧拉-伯努利梁的振动模型。给出了非均匀欧拉-伯努利梁横向振动的无量纲运动方程的一般形式。利用一般表达式,通过改变非均匀几何相关参数,可以对不同类型的非均匀梁进行建模。用详细的流程图描述了切比舍夫矩阵配置算法。该算法使求解具有备选支持组合的问题成为可能。将求解算法应用于Euler-Bernoulli梁的三种不同非均匀性情况:高度变细、宽度变宽;宽度和高度逐渐变细;厚度不变,宽度递减。给出了简单-简单、夹紧-夹紧和无夹紧支承条件下的横向振动响应。得到了固有频率,并绘制了所有情况下的模态振型。残差分析证明了新方法的准确性。结果与精确解进行了比较,证明了所提方法的有效性。
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引用次数: 0
Mesh-Distortion Immune Trefftz Element for Flexoelectric Kirchhoff Plates Within Consistent Couple Stress Theory 基于一致耦合应力理论的柔性基尔霍夫板网格畸变免疫Trefftz单元
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-13 DOI: 10.1002/nme.70179
Yan Shang, Xiao-Jie Li, Mao-Dong Pan, Song Cen, Bing-Bing Chen, Chen-Feng Li

Flexoelectricity, an electromechanical coupling phenomenon induced by strain gradients, finds plate structures to be particularly suitable due to their inherent susceptibility to developing such gradients. However, practical exploitation requires efficient numerical tools for modeling geometrically complex thin-walled structures. This work presents a novel 4-node quadrilateral Trefftz element for analyzing flexoelectric thin plates within consistent couple stress theory (CCST). To accomplish this, the non-classical flexoelectric Kirchhoff plate model is first established based on CCST, and Trefftz functions satisfying the governing equations are systematically derived. These Trefftz functions subsequently serve as basis functions for constructing the displacement field, and generalized conforming conditions at collocation points are used to link them to nodal degrees of freedom. The performance of the proposed element is rigorously evaluated through benchmark problems involving static bending and free vibration analyses. Numerical results are compared against analytical solutions or three-dimensional finite element simulations. It is shown that the element achieves high precision in capturing the size-dependent flexoelectric responses, which are prominent at the micro/nano-scale, and exhibits superior robustness against mesh distortion. This establishes the method as an efficient numerical tool for the design of flexoelectric plates, such as those used in micro-sensors and energy harvesters.

挠曲电是一种由应变梯度引起的机电耦合现象,由于板结构固有的易受这种梯度的影响而特别适合。然而,实际开发需要有效的数值工具来模拟几何复杂的薄壁结构。本文提出了一种新的四节点四边形Trefftz单元,用于在一致耦合应力理论(CCST)中分析柔性电薄板。为此,首先建立了基于CCST的非经典柔性电Kirchhoff板模型,并系统推导了满足控制方程的Trefftz函数。这些Trefftz函数随后作为构造位移场的基函数,并使用配点处的广义一致性条件将它们与节点自由度联系起来。通过包括静态弯曲和自由振动分析在内的基准问题,对所提出的单元的性能进行了严格的评估。将数值结果与解析解或三维有限元模拟结果进行比较。结果表明,该元件在捕获尺寸相关的柔性电响应方面达到了高精度,这在微/纳米尺度上是突出的,并且对网格畸变具有优异的鲁棒性。这使该方法成为设计柔性电极板的有效数值工具,例如用于微型传感器和能量收集器的柔性电极板。
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引用次数: 0
A Posteriori Error Estimate and Adaptive Algorithm of the Finite Element Method for Elastic Scattering From Anisotropic Media With Transparent Boundary Condition 透明边界条件下各向异性介质弹性散射有限元法的后验误差估计及自适应算法
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-13 DOI: 10.1002/nme.70177
Sijia Li, Lei Lin, Junliang Lv

In this paper, we consider the transmission model of elastic waves, where the bounded elastic bodies are anisotropic. By utilizing the Dirichlet-to-Neumann operator to truncate the unbounded physical domain, we can solve the transmission problem via the finite element discretization in a bounded domain. To improve computational efficiency for non-smooth boundaries, we establish a residual-based a posteriori error estimate for the Dirichlet-to-Neumann finite element method and develop an adaptive algorithm. Numerical experiments demonstrate that the proposed adaptive algorithm can significantly improve the computational efficiency.

本文考虑弹性波的传播模型,其中有界弹性体是各向异性的。利用Dirichlet-to-Neumann算子截断无界物理域,在无界物理域内通过有限元离散求解传输问题。为了提高非光滑边界的计算效率,建立了基于残差的Dirichlet-to-Neumann有限元法的后验误差估计,并开发了自适应算法。数值实验表明,该自适应算法能显著提高计算效率。
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引用次数: 0
Crack Initiation, Propagation and Fatigue Life Prediction of Spur Gear Under a Moving Contact Load 移动接触载荷下直齿齿轮裂纹萌生、扩展及疲劳寿命预测
IF 2.9 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2025-11-13 DOI: 10.1002/nme.70178
Zhiyun Wang, Jianxiong Gao, Yiping Yuan, Jianxing Zhou, Hui Zhang, Rui Pan, Junbao Zhang

This study investigates the failure mechanisms of spur gears under bending fatigue loading, focusing on crack initiation, propagation paths, and stress field distribution. Finite element simulations are conducted to obtain linear elastic stress–strain data at the tooth root, which are then incorporated into the Smith-Watson-Topper (SWT) multi-axial fatigue model to predict the crack initiation location. Subsequently, a moving contact load model with time-dependent magnitude and direction is developed through the secondary implementation of an Abaqus DLOAD user subroutine using Fortran programming. During crack propagation analysis, variations in stress intensity factors (SIF), crack propagation paths, and stress field distribution are examined, whereas the NASGRO model is applied to estimate fatigue life under different operating conditions. The results indicate that the predicted fatigue life under moving contact load closely matches experimental values. During crack propagation, merging cracks lead to interactions and overlapping of stress fields, which ultimately reach a new equilibrium after merging. Furthermore, compared to loading at the highest position of single-tooth contact (HPSTC), the dynamic effect of the moving contact load effectively alleviates stress concentration and reduces the crack propagation rate.

研究了直齿齿轮在弯曲疲劳载荷下的失效机理,重点研究了裂纹的萌生、扩展路径和应力场分布。通过有限元模拟获得牙根处的线弹性应力-应变数据,并将其纳入Smith-Watson-Topper (SWT)多轴疲劳模型,预测裂纹起裂位置。随后,通过使用Fortran编程对Abaqus DLOAD用户子程序进行二次实现,建立了具有时变幅度和方向的运动接触载荷模型。在裂纹扩展分析中,考察了应力强度因子(SIF)、裂纹扩展路径和应力场分布的变化,并应用NASGRO模型估算了不同工况下的疲劳寿命。结果表明,在动接触载荷作用下的疲劳寿命预测值与实验值吻合较好。在裂纹扩展过程中,裂纹合并导致应力场相互作用和重叠,最终在合并后达到新的平衡。此外,与单齿接触最高位置加载相比,移动接触加载的动态效应有效地缓解了应力集中,降低了裂纹扩展速率。
{"title":"Crack Initiation, Propagation and Fatigue Life Prediction of Spur Gear Under a Moving Contact Load","authors":"Zhiyun Wang,&nbsp;Jianxiong Gao,&nbsp;Yiping Yuan,&nbsp;Jianxing Zhou,&nbsp;Hui Zhang,&nbsp;Rui Pan,&nbsp;Junbao Zhang","doi":"10.1002/nme.70178","DOIUrl":"https://doi.org/10.1002/nme.70178","url":null,"abstract":"<div>\u0000 \u0000 <p>This study investigates the failure mechanisms of spur gears under bending fatigue loading, focusing on crack initiation, propagation paths, and stress field distribution. Finite element simulations are conducted to obtain linear elastic stress–strain data at the tooth root, which are then incorporated into the Smith-Watson-Topper (SWT) multi-axial fatigue model to predict the crack initiation location. Subsequently, a moving contact load model with time-dependent magnitude and direction is developed through the secondary implementation of an Abaqus DLOAD user subroutine using Fortran programming. During crack propagation analysis, variations in stress intensity factors (SIF), crack propagation paths, and stress field distribution are examined, whereas the NASGRO model is applied to estimate fatigue life under different operating conditions. The results indicate that the predicted fatigue life under moving contact load closely matches experimental values. During crack propagation, merging cracks lead to interactions and overlapping of stress fields, which ultimately reach a new equilibrium after merging. Furthermore, compared to loading at the highest position of single-tooth contact (HPSTC), the dynamic effect of the moving contact load effectively alleviates stress concentration and reduces the crack propagation rate.</p>\u0000 </div>","PeriodicalId":13699,"journal":{"name":"International Journal for Numerical Methods in Engineering","volume":"126 22","pages":""},"PeriodicalIF":2.9,"publicationDate":"2025-11-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145493654","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
International Journal for Numerical Methods in Engineering
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