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Evaluation on Properties of Cement Mortar and Brick Using Magnetically Separated Coal Power Plant Bottom Ash 使用磁选煤电厂底灰的水泥砂浆和砖性能评估
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-04-08 DOI: 10.1186/s40069-023-00655-8
Ji-Hyun Kim, Hoon Moon, Chul-Woo Chung

Recycling of abandoned waste bottom ash has been a key issue in Republic of Korea in terms of environmental protection as well as economic concern. In this work, a method for recycling of abandoned bottom ash has been discussed based on the results from laboratory and industrial-scale experiments. Abandoned bottom ash was magnetically separated and properties of magnetically separated bottom ash samples as well as properties of mortar and masonry cement brick made of bottom ash were investigated. According to the experimental results, bulk and skeletal densities were ranked in the order of strongly magnetic > weakly magnetic > as-received > non-magnetic (from heavier to lighter) bottom ash. From laboratory-scale experiments, compressive strengths of mortars made of bottom ash samples (measured by ASTM C 109) were lower than that of mortar made of standard sand. Among bottom ash samples, mortar made of non-magnetic bottom ash (after removal of unburnt carbon) showed higher compressive strength with lower thermal conductivity (measured by ASTM C 1113) and weight than others. Masonry cement brick made of magnetic bottom ash showed lower weight and thermal conductivity than those made of standard sand, while meeting the KS strength guideline as a masonry cement brick. The results suggest the applicability of bottom ash as lightweight aggregate for production of masonry cement brick. However, considering the lower strength obtained from masonry cement brick made of as-received bottom ash (without removal of unburnt carbon), unburnt carbon content should be removed prior to its utilization as lightweight aggregate.

在大韩民国,废弃底灰的回收利用一直是环境保护和经济方面的一个关键问题。在这项工作中,根据实验室和工业规模实验的结果,讨论了废弃底灰的回收方法。对废弃底灰进行了磁分离,并研究了磁分离底灰样品的特性以及用底灰制成的砂浆和砌筑水泥砖的特性。根据实验结果,体积密度和骨架密度按强磁性底灰、弱磁性底灰、原状底灰、非磁性底灰(从重到轻)的顺序排列。从实验室规模的实验来看,用底灰样品制成的砂浆的抗压强度(按 ASTM C 109 测量)低于用标准砂制成的砂浆。在底灰样品中,用非磁性底灰(除去未燃烧的碳)制成的灰泥抗压强度较高,导热系数(用 ASTM C 1113 测量)和重量均低于其他样品。用磁性底灰制成的砌筑水泥砖比用标准砂制成的砌筑水泥砖重量更轻、导热系数更低,同时符合砌筑水泥砖的 KS 强度准则。结果表明,底灰作为轻质骨料可用于生产砌筑水泥砖。不过,考虑到用原状底灰(未去除未燃烧的碳)制成的砌筑水泥砖强度较低,在将其用作轻质骨料之前,应先去除未燃烧的碳含量。
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引用次数: 0
Correction: Thermal Cracking in High Volume of Fly Ash and GGBFS Concrete 更正:大体积粉煤灰和 GGBFS 混凝土中的热裂缝
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-04-08 DOI: 10.1186/s40069-024-00681-0
Yingda Zhang, Taehwan Kim, Arnaud Castel, Tengfei Xu
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引用次数: 0
Comparative Analysis of Gradient-Boosting Ensembles for Estimation of Compressive Strength of Quaternary Blend Concrete 用于估算第四系混合混凝土抗压强度的梯度提升组合对比分析
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-04-02 DOI: 10.1186/s40069-023-00653-w
I. B. Mustapha, Muyideen Abdulkareem, Taha M. Jassam, Ali H. Alateah, Khaled A. Alawi Al-Sodani, Mohammed M. H. Al-Tholaia, Hatem Nabus, Sophia C. Alih, Z. Abdulkareem, Abideen Ganiyu
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引用次数: 0
Interfacial Shear Behavior of Composite Concrete Substrate to High-Performance Concrete Overly After Exposure to Elevated Temperature 高温暴露后复合混凝土基材与高性能混凝土的界面剪切行为
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-03-27 DOI: 10.1186/s40069-023-00654-9
Nagat M. Zalhaf, Sabry Fayed, Mohamed H. Zakaria

Basically, the interface shear strength between two concrete layers of varying ages must be sufficient to withstand the applied actions on the structure, specifically fire attack, which may cause the complete collapse of the composite structure. Thus, interfacial shear behavior was investigated and analyzed in this paper under the influence of a set of parameters, including temperature (25, 200, 400, and 600 °C), time exposure (30, 60, 90, 120, and 180 min), concrete type, and fibers type (polypropylene fiber (PPF), steel fiber (SF), and hybrid fiber) by employing a Z-shape push-off test. The test consists of two parts with different ages: normal strength concrete (NCS) and high-performance concrete (HPC). HPC includes high-strength concrete (HSC) and fly ash concrete (FAC). Initially, twenty-five Z-shaped push-off tests were made, four of which were cast as one unit (NSC/or concrete with hybrid (FSP)), and the rest were composite specimens. Furthermore, a 3D finite element model of a composite push-off specimen was developed to simulate and analyze the impact of various time and temperature exposures on the interfacial shear strength of composite specimen N-FSP. The results indicated that temperature degree and exposure time adversely affected the interfacial shear strength. Also, interfacial shear strength is significantly influenced by fiber types. Including combined fiber (SF + PPF) improved the interfacial shear strength by 114% compared to the composite specimen NSC-NSC after exposure to a temperature of 600 °C. In contrast, using PPF negatively affected the interfacial shear strength, recording only 84% of the composite specimen NSC-NSC. In addition, the inclusion of supplementary cementitious material enhanced the interfacial shear strength by 60.5% in the NSC-FAC composite specimen with 30% FA, compared to the NSC-NSC specimen. Finally, a finite element (FE) model was proposed with a satisfactory level of accuracy (0.95 to 1.03) in predicting the maximum shear strength. Additionally, the difference between the FE and experimental stiffness was between 0.92 and 1.07.

从根本上说,不同龄期的两层混凝土之间的界面剪切强度必须足以承受结构上的外力作用,特别是可能导致复合结构完全坍塌的火灾。因此,本文通过 Z 型推移试验,研究和分析了在温度(25、200、400 和 600 °C)、暴露时间(30、60、90、120 和 180 分钟)、混凝土类型和纤维类型(聚丙烯纤维 (PPF)、钢纤维 (SF) 和混合纤维)等一系列参数影响下的界面剪切行为。试验包括两个不同龄期的部分:普通强度混凝土(NCS)和高性能混凝土(HPC)。高性能混凝土包括高强度混凝土(HSC)和粉煤灰混凝土(FAC)。最初共进行了 25 次 Z 型推移试验,其中 4 次为整体浇注(NSC 和/或混合混凝土(FSP)),其余为复合试件。此外,还建立了复合材料推移试件的三维有限元模型,模拟和分析了不同时间和温度暴露对 N-FSP 复合材料试件界面剪切强度的影响。结果表明,温度程度和暴露时间对界面剪切强度有不利影响。此外,界面剪切强度还受到纤维类型的显著影响。与暴露温度为 600 °C 的复合试样 NSC-NSC 相比,复合纤维(SF + PPF)的界面剪切强度提高了 114%。相反,使用 PPF 会对界面剪切强度产生负面影响,仅为 NSC-NSC 复合试样的 84%。此外,与 NSC-NSC 试样相比,添加 30% FA 的 NSC-FAC 复合试样的界面剪切强度提高了 60.5%。最后,提出的有限元(FE)模型在预测最大剪切强度方面具有令人满意的精确度(0.95 至 1.03)。此外,FE 和实验刚度之间的差异在 0.92 和 1.07 之间。
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引用次数: 0
Interface Shear Failure Behavior Between Normal Concrete (NC) and Ultra-High Performance Concrete (UHPC) 普通混凝土 (NC) 与超高性能混凝土 (UHPC) 之间的界面剪切破坏行为
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-03-20 DOI: 10.1186/s40069-023-00657-6
Boshan Zhang, Jiangjiang Yu, Weizhen Chen, Jianbo Chen, Heng Li, Jialun Niu

Ultra-high performance concrete (UHPC) with excellent mechanical properties and durability is a promising material for reinforcement of existing normal concrete (NC) structures. In this paper, the shear failure behavior of the NC–UHPC interface was studied by the slant shear test and the SEM (scanning electron microscope) visualization test, considering influence of the substrate strength and the interface roughed treatment. As the NC substrate and the UHPC overlay are tightly combined at the interface transition zone (ITZ), the interface exhibits good slant shear performance, and the measured interfacial shear strength could reach 19.4 MPa with C40 substrate and 21.8 MPa with C50 substrate. In addition, the microstructure and composition of the ITZ, the possible interfacial failure modes, and the load-carrying mechanism of the interface under compression–shear force are revealed. The high interface roughness and the substrate strength have positive influence on the shear strength, and greatly affect the prone failure mode and the load-slip characteristic.

超高性能混凝土(UHPC)具有优异的机械性能和耐久性,是一种很有前途的用于加固现有普通混凝土(NC)结构的材料。本文通过斜剪切试验和 SEM(扫描电子显微镜)可视化试验研究了 NC-UHPC 界面的剪切破坏行为,并考虑了基材强度和界面粗糙处理的影响。由于 NC 基材和 UHPC 覆盖层在界面过渡区(ITZ)紧密结合,界面表现出良好的斜剪切性能,C40 基材的界面剪切强度测量值达到 19.4 兆帕,C50 基材的界面剪切强度测量值达到 21.8 兆帕。此外,还揭示了 ITZ 的微观结构和成分、可能的界面破坏模式以及界面在压缩-剪切力作用下的承载机制。高界面粗糙度和基底强度对剪切强度有积极影响,并对易失效模式和载荷滑移特性有很大影响。
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引用次数: 0
Strain Softening of High-Performance Fiber-Reinforced Cementitious Composites in Uniaxial Compression 高性能纤维增强水泥基复合材料在单轴压缩中的应变软化
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-03-15 DOI: 10.1186/s40069-023-00658-5
Seung-Hee Kwon, Jung-Soo Lee, Kyungtaek Koh, Hyeong-Ki Kim

This study investigates the strain softening behavior of high-performance fiber-reinforced cementitious composites (HPFRCCs) under uniaxial compression. HPFRCC mixtures with different compressive strengths ranged from 120 to 170 MPa were prepared. The measurement method of feedback control on loading rate based transverse displacement was applied. Stress–strain and stress−inelastic displacement curves were plotted and analyzed with the results in the literature. It was found that the post-peak energy absorption of HPFRCC considering inelastic deformation was about 3–7 times higher than conventional concrete. Based on the experimental results in the present work, fitting models on post-peak stress–strain/−displacement curves were considering for different aspect ratios proposed.

本研究探讨了高性能纤维增强水泥基复合材料(HPFRCC)在单轴压缩下的应变软化行为。制备了不同抗压强度(120 至 170 兆帕)的 HPFRCC 混合物。采用基于横向位移的加载速率反馈控制测量方法。绘制了应力-应变和应力-弹性位移曲线,并与文献结果进行了分析。结果发现,考虑到非弹性变形,HPFRCC 的峰值后能量吸收约为传统混凝土的 3-7 倍。根据实验结果,提出了不同长宽比的峰值后应力-应变/位移曲线拟合模型。
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引用次数: 0
Analysis of the Strength of Different Minerals-Modified MPC Based on Mathematical Models 基于数学模型的不同矿物强度分析--改良型 MPC
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-03-12 DOI: 10.1186/s40069-023-00659-4
Qi Kang, Jingxin Bao, Ran Li, Yingying Zuo, Yanxia Ye, Hua Huang

The study discussed the effects of different mineral incorporations and the curing time on the strength of modified magnesium phosphate cement (MPC) mortars through mechanical tests, mathematical model analysis and microstructure characterization. Fly ash (FA), silica fume (SF), and metakaolin (MK), which exhibit excellent durability and bonding properties, were used to modify the MPC. A quantitative relationship was established between the strength of modified MPC mortars and the mineral incorporation and curing time. First, the strength of each mineral-modified MPC mortar cured in air with different mineral incorporations and curing durations was evaluated. The strengths of MPC mortars containing 10% fly ash, 15% silica fume, and 10% metakaolin—which perform best in their incorporations—were compared to analyze the function of the three minerals. To establish the relationship between strength and mineral incorporation and curing time, three mathematical models, linear model, general nonlinear model, and data distribution shape nonlinear model (DDSNM), are commonly used for material property analysis based on statistics. DDSNM best describes the trend of strength change among the three models and the error is small for three minerals. Based on DDSNM, the influence of various minerals on the strength of MPC mortar was quantitatively evaluated by calculating the variable partial derivatives, and verified by scanning electron microscopy and X-ray diffraction. MK performs the best in improving the flexural strength performance of MPC, while SF performs the best in the compressive strength. FA-MPC has low sensitivity to dosage fluctuations and is easy to prepare.

该研究通过力学试验、数学模型分析和微结构表征,探讨了不同矿物掺量和固化时间对改性磷酸镁水泥(MPC)砂浆强度的影响。粉煤灰(FA)、硅灰(SF)和偏高岭土(MK)具有优异的耐久性和粘结性,被用于改性磷酸镁水泥砂浆。在改性 MPC 砂浆的强度与矿物掺入量和固化时间之间建立了定量关系。首先,评估了在空气中固化的每种矿物改性 MPC 砂浆在不同矿物掺量和固化时间下的强度。对含有 10% 粉煤灰、15% 硅灰和 10% 偏高岭土的 MPC 砂浆的强度进行了比较,以分析这三种矿物的作用。为了确定强度与矿物掺量和固化时间之间的关系,基于统计学的材料特性分析通常采用三种数学模型,即线性模型、一般非线性模型和数据分布形状非线性模型(DDSNM)。在这三种模型中,DDSNM 最能描述强度变化的趋势,而且对三种矿物来说误差很小。基于 DDSNM,通过计算变量偏导数定量评估了各种矿物对 MPC 砂浆强度的影响,并通过扫描电子显微镜和 X 射线衍射进行了验证。MK 在提高 MPC 抗折强度方面表现最佳,而 SF 在抗压强度方面表现最佳。FA-MPC 对剂量波动的敏感性低,且易于制备。
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引用次数: 0
Effectiveness of Biological Mortars with Bacterial Glycocalyx on Service Life of Concrete Structures Exposed to Salt Attack 含细菌糖萼的生物砂浆对受盐害混凝土结构使用寿命的影响
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-03-05 DOI: 10.1186/s40069-023-00648-7

Abstract

This study investigated the effectiveness and limitations of newly developed biological mortars regarding chloride ion diffusion resistance. Through several tests on the glycocalyx production capacity and growth potentials of bacteria cells under marine environments, Bacillus licheniformis was isolated and immobilized in the expanded vermiculites together with a bacterial culture medium for producing biological mortars. The chloride ion diffusion coefficient of the mortars up to 91 days was determined through natural diffusion cell tests. Subsequently, the service life of RC structure repaired with biological mortars under chloride attack was evaluated considering multilayer theory and time-dependent diffusion. The addition of expanded vermiculites immobilizing Bacillus licheniformis significantly reduced the chloride ion diffusion coefficient. When its addition increased from 10 to 30%, the chloride ion diffusion coefficient decreased by 50–90% compared to that of mortars without bacteria. The service life of reinforced concrete structures repaired with biological mortars containing 30% expanded vermiculite concentration and thickness of 50 mm was evaluated to be six times longer than that of repaired with conventional mortar. Overall, this novel approach holds significant potential in addressing the salt-induced deterioration challenges faced by RC structures.

摘要 本研究探讨了新开发的生物砂浆在抗氯离子扩散方面的有效性和局限性。通过对海洋环境下细菌细胞的糖萼生成能力和生长潜力进行多次测试,分离出地衣芽孢杆菌,并将其固定在膨胀蛭石中,与细菌培养基一起用于生产生物砂浆。通过自然扩散池试验测定了灰泥在 91 天内的氯离子扩散系数。随后,考虑到多层理论和随时间变化的扩散,对在氯离子侵蚀下使用生物砂浆修复的 RC 结构的使用寿命进行了评估。加入固定地衣芽孢杆菌的膨胀蛭石后,氯离子扩散系数明显降低。当其添加量从 10% 增加到 30% 时,氯离子扩散系数与不含细菌的砂浆相比降低了 50%-90%。经评估,使用蛭石浓度为 30%、厚度为 50 毫米的生物砂浆修复的钢筋混凝土结构的使用寿命比使用传统砂浆修复的结构长六倍。总之,这种新方法在解决钢筋混凝土结构所面临的盐分引起的劣化难题方面具有巨大潜力。
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引用次数: 0
An Updated Review on the Effect of CFRP on Flexural Performance of Reinforced Concrete Beams CFRP 对钢筋混凝土梁挠曲性能影响的最新综述
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-02-28 DOI: 10.1186/s40069-023-00651-y

Abstract

This detailed review looks at how carbon fiber-reinforced polymer (CFRP) may be used to improve the flexural capacity of reinforced concrete (RC) beams. It investigates the history, characteristics, and research trends of FRP composites, assesses various flexural strengthening methods utilizing FRP, and addresses the predictive power of finite-element (FE) modeling. The assessment highlights the importance of enhanced design codes, failure mode mitigation, and improved predictive modeling methodologies. It emphasizes the advantages of improving FRP reinforcement levels to meet code expectations and covers issues, such as FRP laminate delamination and debonding. The findings highlight the need of balancing load capacity and structural ductility, as well as the importance of material behavior and failure processes in accurate prediction. Overall, this review offers valuable insights for future research and engineering practice to optimize flexural strengthening with CFRP in RC beams.

摘要 这篇详细综述探讨了如何利用碳纤维增强聚合物 (CFRP) 来提高钢筋混凝土 (RC) 梁的抗弯能力。它调查了 FRP 复合材料的历史、特点和研究趋势,评估了利用 FRP 的各种抗弯加固方法,并探讨了有限元 (FE) 建模的预测能力。评估强调了强化设计规范、失效模式缓解和改进预测建模方法的重要性。评估强调了提高玻璃钢加固水平以满足规范要求的优势,并涉及玻璃钢层压板分层和脱粘等问题。研究结果强调了平衡承载能力和结构延展性的必要性,以及材料行为和失效过程在准确预测中的重要性。总之,本综述为未来研究和工程实践提供了宝贵的见解,以优化在 RC 梁中使用 CFRP 进行抗弯加固。
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引用次数: 0
Resistance Behaviours of Clamped HFR-LWC Beam Using Membrane Approach 采用膜方法的夹紧式 HFR-LWC 梁的阻力特性
IF 3.4 3区 工程技术 Q1 Engineering Pub Date : 2024-02-22 DOI: 10.1186/s40069-023-00652-x
Wanxiang Chen, Jiawen Cai, Junxuan Huang, Xiaoyu Yang, Jianjun Ma

Beam-like members sustaining the combined action of transverse load and membrane force exhibit a special load response to progressive deflection. A theoretical model is therefore developed to depict the resistance behaviours of clamped reinforced concrete (RC) beams observed in tests. The support-induced membrane effects are simulated by a longitudinal spring and a rotational spring. The load responses to progressive deflection are obtained using the membrane approach, and the prediction accuracies of proposed method are validated by a series of four-point bending tests on hybrid fibre reinforced-lightweight aggregate concrete (HFR-LWC) beam. It is illustrated that the bearing capacities of clamped HFR-LWC beam are significantly enhanced by the membrane effect. Ultimate load of the clamped beam ranges from 64.0 to 184.0 kN, and the larger bearing capacity compared with simply supported beam is obtained. An ultimate load of 1.85 to 5.31 times the yield line value is achieved, and thereby, the ultimate resistance of the clamped beam might be seriously underestimated using yield line approach. A strong support constraint is beneficial for increasing the load-carrying capacity of clamped HFR-LWC beam, although the large longitudinal restraint stiffness would inevitably gives rise to brittle failure. The relative errors between predicted load and measured value are less than 7.23%, indicating that the presented model is a promising tool to estimate the ultimate load of clamped beam-like member.

承受横向荷载和膜力共同作用的梁状构件对渐进挠度表现出特殊的荷载响应。因此,我们开发了一个理论模型来描述试验中观察到的夹紧钢筋混凝土 (RC) 梁的抗力行为。支撑引起的膜效应由纵向弹簧和旋转弹簧模拟。通过对混合纤维加固轻集料混凝土(HFR-LWC)梁进行一系列四点弯曲试验,验证了所提方法的预测准确性。结果表明,膜效应显著提高了夹紧 HFR-LWC 梁的承载能力。夹紧梁的极限荷载范围为 64.0 至 184.0 kN,与简支梁相比承载能力更大。梁的极限荷载是屈服线值的 1.85 至 5.31 倍,因此使用屈服线方法可能会严重低估夹紧梁的极限阻力。尽管较大的纵向约束刚度不可避免地会导致脆性破坏,但强支撑约束有利于提高夹紧式 HFR-LWC 梁的承载能力。预测荷载与测量值之间的相对误差小于 7.23%,这表明所提出的模型是估算夹紧梁状构件极限荷载的一个很有前途的工具。
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引用次数: 0
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International Journal of Concrete Structures and Materials
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