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Design and performance analysis of indoor calibration device for the force-measuring system of the tractor three-point hitch 拖拉机三点式挂索测力系统室内标定装置设计及性能分析
2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231603.7455
Dong Dai, Du Chen, Xu Mao, Yawei Zhang, Yutong Li, Shumao Wang, Bin Zhang
The real-time monitoring of the load in farming by the sensor installed on the tractor's three-point hitch can effectively improve the farming efficiency and force-position combined control, reduce the compaction risk of the wheel on the soil and reduce the fuel consumption in farming process. However, the measurement and quantification of the loads on the three-point hitch have some problems remaining unresolved: testing the accuracy and reliability of a load measuring system is hard when the tractor works in a field, the mathematical model of spatial forces usually lacks a practical and effective validation, and the calibration process of the measurement system is inconvenient and incomplete while easily causing a low accuracy. Specifically, this paper builds a new spatial-force mathematical model based on the geometry of a three-point hitch. To eliminate the discrepancy of the geometric model with the actual structure and to refine the mathematical model, a calibration process is conducted by developing a calibration bench, which is equipped with a data acquisition system and a multi-parameter monitoring interface. The three-point hitch installed on this calibration bench is subject to steady-state loading. The loading force, angle of the lower drawbar, and three-component forces (three shaft pin sensors’ forces) of the three-point hitch are well measured. With applying for the measured data to calibrate the theoretical mathematic model eventually derives the resultant force from all the three-component forces, a dynamical loading bench was developed to test the calculated resultant force for the three-point hitch during the sinusoidal and randomly variant dynamical loadings tests. A hitch force measurement system is also developed to collect real-time data and calculate the resultant force of measured three-component forces through the calibrated mathematical model. The results of the dynamical loading tests show that the average relative error MRE=1.09% with an average force measurement time delay being Δt=0.5 s, the root mean square error RMSE=59.3 N, and the coefficient of determination R2=0.9903. As observed, the shape and the trend of the generated resultant force curve are basically the dynamical loading force. The dynamical loading test proves the high efficacy and reliability of the proposed indoor calibration method for calculating the load based on the three-component forces as measured on the three-point hitch. Besides, the preliminary study of the proposed method on the hitch load provides great potential to improve the indoor six-component measurement and quantification of both the force and momentum acting on the three-point hitch. Keywords: tractor, three-point hitch, hitch force calibration bench, hitch force measurement system, dynamic loading verification method DOI: 10.25165/j.ijabe.20231603.7455 Citation: Dai D, Chen D, Mao X, Zhang Y W, Li Y T, Wang S M, et al. Design and performance analysis of indoor calibration device
通过安装在拖拉机三点式挂索上的传感器对耕作过程中的负荷进行实时监测,可以有效地提高耕作效率和力位联合控制,减少车轮对土壤的压实风险,降低耕作过程中的燃油消耗。然而,三点式挂载载荷的测量与量化仍存在一些未解决的问题:拖拉机在野外作业时难以测试载荷测量系统的准确性和可靠性,空间力的数学模型通常缺乏实际有效的验证,测量系统的校准过程不方便和不完整,容易造成精度低。具体地说,本文建立了一个新的基于三点悬挂几何的空间力数学模型。为了消除几何模型与实际结构的差异,并对数学模型进行精细化,开发了配备数据采集系统和多参数监测接口的标定台架,进行了标定过程。安装在此校准台上的三点悬挂装置受稳态载荷的影响。测量了三点挂件的加载力、下拉杆的角度、三分量力(三轴销传感器的力)。利用实测数据对理论数学模型进行校正,最终推导出三分量力的合力,并建立了动态加载台架,在正弦和随机变动加载试验中对计算得到的三点系结合力进行测试。开发了一套悬挂力测量系统,通过标定后的数学模型,实时采集数据,计算出所测三分量力的合力。动态加载试验结果表明,平均相对误差MRE=1.09%,平均测力时滞Δt=0.5 s,均方根误差RMSE=59.3 N,决定系数R2=0.9903。由此可见,生成的合力曲线的形状和趋势基本就是动加载力。动态加载试验验证了所提出的基于三点挂件上测得的三分量力计算载荷的室内标定方法的有效性和可靠性。此外,该方法对顺风车载荷的初步研究为改进室内对三点顺风车的力和动量的六分量测量和量化提供了巨大的潜力。关键词:拖拉机,三点式挂载,挂载力标定台,挂载力测量系统,动态加载验证方法[DOI: 10.25165/ j.j ijabe.20231603.7455]引用本文:戴迪,陈迪,毛鑫,张玉文,李玉涛,王世民,等。拖拉机三点式挂索测力系统室内标定装置设计及性能分析。农业与生物工程学报,2023;16(3): 47-54。
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引用次数: 0
Kinematic synthesis and simulation of a vegetable pot seedling transplanting mechanism with four exact task poses 具有四种精确任务姿态的蔬菜钵苗移栽机构的运动学综合与仿真
IF 2.4 2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231602.6739
Liang Sun, Haoming Xu, Yuzhu Zhou, Jiahao Shen, Gaohong Yu, Huafeng Hu, Yuejun Miao
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引用次数: 0
Artificial neural network-based repair and maintenance cost estimation model for rice combine harvesters 基于人工神经网络的水稻联合收割机维修保养成本估算模型
IF 2.4 2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231602.5931
A. Numsong, J. Posom, S. Chuan-udom
: This research proposes an artificial neural network (ANN)-based repair and maintenance (R&M) cost estimation model for agricultural machinery. The proposed ANN model can achieve high estimation accuracy with small data requirement. In the study, the proposed ANN model is implemented to estimate the R&M costs using a sample of locally-made rice combine harvesters. The model inputs are geographical regions, harvest area, and curve fitting coefficients related to historical cost data; and the ANN output is the estimated R&M cost. Multilayer feed-forward is adopted as the processing algorithm and Levenberg-Marquardt backpropagation learning as the training algorithm. The R&M costs are estimated using the ANN-based model, and results are compared with those of conventional mathematical estimation model. The results reveal that the percentage error between the conventional and ANN-based estimation models is below 1%, indicating the proposed ANN model’s high predictive accuracy. The proposed ANN-based model is useful for setting the service rates of agricultural machinery, given the significance of R&M cost in profitability. The novelty of this research lies in the use of curve-fitting coefficients in the ANN-based estimation model to improve estimation accuracy. Besides, the proposed ANN model could be further developed into web-based applications using a programming language to enable ease of use and greater user accessibility. Moreover, with minor modifications, the ANN estimation model is also applicable to other geographical areas and tractors or combine harvesters of different countries of origin.
提出了一种基于人工神经网络的农业机械维修费用估算模型。所提出的人工神经网络模型在数据需求小的情况下具有较高的估计精度。在本研究中,使用本地制造的水稻联合收割机样本,实现了所提出的人工神经网络模型来估计R&M成本。模型输入是地理区域、收获面积和与历史成本数据相关的曲线拟合系数;人工神经网络的输出是估计的R&M成本。处理算法采用多层前馈,训练算法采用Levenberg-Marquardt反向传播学习。利用基于人工神经网络的模型对研发成本进行了估算,并与传统的数学估算模型进行了比较。结果表明,传统估计模型与基于人工神经网络的估计模型之间的百分比误差小于1%,表明所提出的人工神经网络模型具有较高的预测精度。考虑到研发成本在盈利能力中的重要性,本文提出的基于人工神经网络的模型可用于确定农业机械的维修率。本研究的新颖之处在于在基于人工神经网络的估计模型中使用曲线拟合系数来提高估计精度。此外,建议的人工神经网络模型可以进一步发展成基于web的应用程序,使用一种编程语言,使其易于使用和更容易被用户访问。此外,经过少量修改,ANN估计模型也适用于其他地理区域和不同原产国的拖拉机或联合收割机。
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引用次数: 0
Effect of temperature on the leaching of heavy metals from nickel mine tailings in the arctic area, Norway 温度对挪威北极镍矿尾矿中重金属浸出的影响
IF 2.4 2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231602.7216
S. Fu, Jin-Quan Lu, I. Walder, Daishe Wu
: The leaching of heavy metals from tailings deposit due to the oxidation of sulphidic tailings and formation of acidic leachate is considered a high risk to the surrounding environment. Temperature plays an important role in the leaching of heavy metals from tailings in changing acid-based environment, especially in the Arctic area. To investigate how the temperature variation affected metal release from tailings in the Arctic area, a series of column leaching experiments was conducted under four temperature situations (5°C, 10°C, 14°C and 18°C). Physicochemical properties, Fe, Zn, Ni and Mn concentrations of leachates at each cycle were measured, and multivariate statistical analysis was applied to research the effect of temperature on heavy metals leaching from tailings in the Arctic area. The results showed that higher temperatures encouraged tailings to oxidation and sulfuration of and promoted heavy metal release from the tailings through precipitation and erosion. Ni, Zn and Mn have similar releasing resources from tailings and positive correlation in the leaching activity. Rising temperature accelerated Fe leaching; Fe leaching promoted leaching of the other metals, especially of Mn. Appropriately increase temperature will accelerate oxidization and sulfidization of the tailings, promote acid generation and increase TDS and, finally, promote the release of heavy metals. Climate change, with rising temperatures increasing the risk of heavy metals leaching from the tailings, should be given greater attention. Keeping tailings away from the appropriate temperature and in a higher alkalinity is a good method to control the leaching of heavy metals from tailings.
硫化物尾矿氧化,形成酸性渗滤液,导致尾矿库中重金属的浸出,对周围环境构成高风险。在不断变化的酸基环境中,特别是在北极地区,温度对尾矿中重金属的浸出起着重要的作用。为了研究温度变化对北极地区尾矿中金属释放的影响,在5℃、10℃、14℃和18℃四种温度条件下进行了一系列柱浸试验。测定各循环下渗滤液的理化性质及Fe、Zn、Ni、Mn浓度,并应用多元统计分析研究温度对北极地区尾矿中重金属浸出的影响。结果表明:较高的温度促进了尾矿的氧化硫化,促进了尾矿中重金属的沉淀和侵蚀释放;镍、锌、锰从尾矿中释放资源相似,且浸出活性呈正相关。升温加速铁浸出;铁的浸出促进了其他金属的浸出,尤其是锰的浸出。适当升高温度会加速尾矿的氧化硫化,促进产酸,增加TDS,最终促进重金属的释放。气候变化,随着气温上升,重金属从尾矿中浸出的风险增加,应该给予更多的关注。控制尾矿中重金属的浸出,在适当的温度和较高的碱度下进行处理是一种很好的方法。
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引用次数: 1
Posture-invariant hybrid scaling weight measurement algorithm for live eels 活鳗鱼姿态不变混合标度权重测量算法
IF 2.4 2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231602.7132
Qing Liu, Yuxing Han, Guoqi Yan, J. Mo, Zishang Yang
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引用次数: 0
Analysis and performance test on dynamic seed corn threshing and conveying process with variable diameter and spacing 变径变间距动态玉米种子脱粒输送过程分析及性能试验
IF 2.4 2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231602.7741
Fei Dai, Yuanxiang Liu, Ruijie Shi, Yiming Zhao, Shanglong Xin, Qiufeng Fu, Wuyun Zhao
: In order to further reduce the damage rate in threshing seed corn, a seed corn threshing testbed with variable diameter and spacing that can realize dynamic adjustment of parameters, such as feed quantity, rotating speed of the threshing device, threshing spacing of the threshing units, was designed in this research. The software of finite element analysis ANSYS Workbench was applied to do modal analysis on the threshing axis designed for variable diameter and spacing of seed corn. The first 8 orders of natural frequencies were distributed in 201.12-1640.20 Hz, with corresponding vibration amplitude in 5.86-27.04 mm, showing reasonable structural design of the threshing axis, which could realize effective seed corn threshing and conveying. Discrete element method was applied to do simulation analysis on the seed corn threshing and conveying process with variable diameter and spacing. Under the condition of different feed quantity, different rotating speed of the thresher, the moving speed of corn clusters and contact force among clusters were measured through simulation, and the working characteristics of the threshing testbed for low-damage and dynamic threshing and conveying of seed corn with variable diameter and spacing were revealed. Working performance test results of the testbed of seed corn with variable diameter and spacing showed that, when the rotating speed of the threshing axis was 190-290 r/min, feed quantity was 1.80-3.80 kg/s, the damage rate of seed corn was 0.32%-0.63%, threshing rate was 99.20%-99.82%, and content impurity rate was 4.23%-5.86%, the mass of threshed corn grains first increased and then decreased along the axial direction. The test verification process was in line with the simulation results; thus, the test results could satisfy the requirements in design and actual operation.
为了进一步降低种子玉米脱粒过程中的损失率,本研究设计了一种可实现进料量、脱粒装置转速、脱粒单元间距等参数动态调节的变径变间距种子玉米脱粒试验台。采用有限元分析软件ANSYS Workbench对变径变间距种子玉米脱粒轴进行了模态分析。前8阶固有频率分布在201.12-1640.20 Hz之间,振动幅值在5.86-27.04 mm之间,说明脱粒轴结构设计合理,能够实现种子玉米的有效脱粒和输送。采用离散元法对变直径、变间距的玉米种子脱粒和输送过程进行了仿真分析。在不同进料量、不同脱粒机转速的条件下,通过仿真测量了玉米团簇的移动速度和团簇之间的接触力,揭示了变直径、变间距玉米种子低损伤动态脱粒输送试验台的工作特性。变径变间距种子玉米试验台工作性能试验结果表明,当脱粒轴转速为190 ~ 290 r/min,投料量为1.80 ~ 3.80 kg/s,种子玉米破损率为0.32% ~ 0.63%,脱粒率为99.20% ~ 99.82%,杂质含量为4.23% ~ 5.86%时,脱粒玉米籽粒质量沿轴向先增后减。试验验证过程与仿真结果一致;试验结果满足设计和实际运行的要求。
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引用次数: 0
In-situ soil texture classification and physical clay content measurement based on multi-source information fusion 基于多源信息融合的原位土壤质地分类与物理粘土含量测量
IF 2.4 2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231601.6918
Chao Meng, Wei Yang, Xinjian Ren, D. Wang, Minzan Li
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引用次数: 0
sugarcane, single-bud sugarcane seed, disc-type seeding device, seeding uniformity 甘蔗,单芽甘蔗种子,圆盘式播种器,播种均匀
IF 2.4 2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231602.7067
Yulong Feng, Xuchao Yin, Hairong Jin, Wenyu Tong, Xiaofeng Ning
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引用次数: 0
Effects of flight parameters for plant protection UAV on droplets deposition rate based on a 3D simulation approach 基于三维仿真方法的植保无人机飞行参数对液滴沉积速率的影响
IF 2.4 2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231601.6581
Lifeng Xu, Zhongzhuo Yang, Zusheng Huang, Weilong Ding, G. Buck-Sorlin
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引用次数: 2
Optimization of a three-row air-suction Brassica chinensis precision metering device based on CFD-DEM coupling simulation 基于CFD-DEM耦合仿真的三排空气吸式芸苔精密计量装置优化
2区 农林科学 Q1 Agricultural and Biological Sciences Pub Date : 2023-01-01 DOI: 10.25165/j.ijabe.20231603.7812
Xinping Sun, Hua Li, Xindan Qi, Dinghao Feng, Jianqi Zhou, Yongjian Wang, Samuel Mbugua Nyambura, Xiaoyu Zhang, Xi Chen
This study aimed to optimize a three-row air-suction Brassica chinensis precision metering device to improve the low seeding performance. ANSYS 17.0 Software was used to analyze the effect of different numbers of suction holes and different suction hole structures on the airflow field. It was found that a suction hole number of 60 was beneficial to the flow field stability and a conical hole structure was beneficial to the adsorption of seeds. Box-Behnken design experiments were carried out with negative pressure, rotational speed, and hole diameter as the experimental factors. The optimal parameter combination was achieved when the negative pressure was 3.96 kPa, the rotational speed of the seeding plate was 1.49 rad/s and the hole diameter was 1.10 mm. The qualification rate of inner, middle, and outer rings were 87.580%, 90.548%, and 90.117%, respectively, and the miss seeding rate of inner, middle, and outer rings were 10.915%, 7.139%, and 5.920%, respectively. Keywords: Brassica chinensis, metering device, airflow field, Box-Behnken design DOI: 10.25165/j.ijabe.20231603.7812 Citation: Sun X P, Li H, Qi X D, Feng D H, Zhou J Q, Wang Y J, et al. Optimization of a three-row air-suction Brassica chinensis precision metering device based on CFD-DEM coupling simulation. Int J Agric & Biol Eng, 2023; 16(3): 130–142.
本研究旨在优化三排吸风式芸苔精密计量装置,以改善芸苔低播性能。采用ANSYS 17.0软件分析不同吸气孔数量和不同吸气孔结构对气流场的影响。结果表明,吸孔数为60有利于流场稳定性,锥孔结构有利于种子吸附。以负压、转速、孔径为试验因素,进行Box-Behnken设计试验。当负压为3.96 kPa,播种板转速为1.49 rad/s,孔直径为1.10 mm时,参数组合最优。内圈、中圈和外圈的合格率分别为87.580%、90.548%和90.117%,内圈、中圈和外圈的未播种率分别为10.915%、7.139%和5.920%。关键词:芸芥,计量装置,气流场,Box-Behnken设计DOI: 10.25165/ j.j ijabe.20231603.7812引用本文:孙晓平,李辉,齐晓东,冯德华,周建强,王永军,等。基于CFD-DEM耦合仿真的三排空气吸式芸苔精密计量装置优化农业与生物工程学报,2023;16(3): 130 - 142。
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引用次数: 0
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International Journal of Agricultural and Biological Engineering
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