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Fault Analysis and Diagnosis of Downhole Traction Robot Hydraulic System 井下牵引机器人液压系统故障分析与诊断
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-06-21 DOI: 10.13052/ijfp1439-9776.2435
Delei Fang, Yong Xue, Guofeng Jia, Pan Li, Jie Tang, Xiaoming Wang
Fault diagnosis of downhole traction robot has characteristics of special mechanical structure, complicated working condition and lack of research data. In this paper, a method of fault analysis and diagnosis of tractor hydraulic system based on model is presented. The failure mode and mechanism of key components in telescopic hydraulic system are analyzed. The fault diagnosis of hydraulic system is proposed based on the mathematical model of hydraulic component. Based on AMESim, the fault model of hydraulic system is established, and the diagnosis of single fault and multi-fault are simulated, which can collect the fault data and the specific diagnosis process. To carry forward the engineering application, the simulated internal leakage system in cylinder is set up and schemes of fault diagnosis are carried out, which prove that the diagnosis is consistent with theoretical analysis and simulation. The research on fault analysis and diagnosis of the downhole traction robot hydraulic system not only lays theoretical basis for the tractor fault detection, but also provides guidance for the construction and implementation of the diagnostic system.
井下牵引机器人的故障诊断具有机械结构特殊、工况复杂、研究数据匮乏等特点。提出了一种基于模型的拖拉机液压系统故障分析与诊断方法。分析了伸缩式液压系统关键部件的失效模式和失效机理。提出了基于液压元件数学模型的液压系统故障诊断方法。基于AMESim建立液压系统故障模型,对单故障诊断和多故障诊断进行仿真,可以收集故障数据和具体诊断过程。为推进工程应用,建立了汽缸内泄漏仿真系统,并实施了故障诊断方案,诊断结果与理论分析和仿真相吻合。对井下牵引机器人液压系统故障分析与诊断的研究,不仅为牵引车故障检测奠定了理论基础,而且为诊断系统的构建与实施提供了指导。
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引用次数: 0
Research on Hydro-pneumatic Suspension Test Bench Based on Electro-hydraulic Proportional Control 基于电液比例控制的油气悬架试验台研究
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-06-21 DOI: 10.13052/ijfp1439-9776.2436
Xin Bai, L. Lu, Meng Sun, Leilei Zhao, Hui Li
Compared with the traditional automotive suspension, hydro-pneumatic suspension has the characteristics of large energy storage ratio, nonlinear stiffness and can change the ground clearance of the vehicle body, which makes the vehicle have good ride comfort and handling stability during driving. In order to improve the performance of hydro-pneumatic suspension, it is necessary to design hydro-pneumatic suspension test bench for performance test. Aiming at the problem that the output signal of the mechanical test bench used in China is single and has large error, which is difficult to meet the performance test requirements of hydro-pneumatic suspension, a hydro-pneumatic suspension test bench based on electro-hydraulic proportional control is designed. Through AMESim/MATLAB joint system modeling and simulation, in the tracking comparison of sinusoidal signal, compared with the traditional PID control method, the fuzzy PID control method reduces the error by 56.8% and the lag time by 70%; Through the experimental analysis of hydro-pneumatic suspension elastic force characteristic diagram, indicator diagram and damping force velocity characteristic diagram, the error rate of the test bench in sinusoidal signal tracking experiment is less than 15%, which meets the test requirements of hydro-pneumatic suspension.
与传统的汽车悬架相比,液气悬架具有储能比大、刚度非线性、可改变车身离地间隙等特点,使车辆在行驶过程中具有良好的乘坐舒适性和操纵稳定性。为了提高油气悬架的性能,有必要设计油气悬架性能测试台。针对我国机械试验台输出信号单一、误差大,难以满足油气悬架性能测试要求的问题,设计了一种基于电液比例控制的油气悬架试验台。通过AMESim/MLAB联合系统建模与仿真,在正弦信号的跟踪比较中,与传统PID控制方法相比,模糊PID控制方法的误差降低了56.8%,滞后时间降低了70%;通过对液气悬架弹性力特性图、指标图和阻尼力-速度特性图的实验分析,测试台在正弦信号跟踪实验中的误差率小于15%,满足液气悬架的测试要求。
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引用次数: 1
Viable Energy Recovery Strategies Through Advanced Directional Control Valve 先进换向阀可行的能量回收策略
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-05-03 DOI: 10.13052/ijfp1439-9776.2428
Gianluca Ganassi, Davide Mesturini, Cesare Dolcin, Antonella Bonavolontà, E. Frosina, P. Marani
The demand for more efficient machines is pushing hydraulic manufacturers to develop a new generation of systems capable of energy saving and recovering. An advanced flow sharing directional control valve with downstream compensation reduces meter-out pressure losses and recovers energy both in combined movements and with overrunning loads. Tests carried out on a prototype on a test bench confirm the proper functioning of the concept and allow tuning its lumped parameters numerical model. A control strategy based on keeping the optimal compensator position allows computing the maximum theoretical recovery. The simulation of a mini-excavator digging cycle shows the energy saving and recovery compared to a standard flow sharing system.
对更高效机器的需求正在推动液压制造商开发新一代节能和回收系统。具有下游补偿功能的先进流量共享方向控制阀减少了流量计的压力损失,并在组合运动和过载时回收能量。在试验台的原型上进行的测试证实了该概念的正常功能,并允许调整其集中参数数值模型。一种基于保持最优补偿器位置的控制策略允许计算最大理论恢复。通过对小型挖掘机挖掘周期的仿真,验证了该系统与标准流量共享系统相比的节能和回收效果。
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引用次数: 0
Multi-objective Design Optimization and Control Strategy for Digital Hydraulically Driven Knee Exoskeleton 数字液压驱动膝关节外骨骼的多目标设计优化与控制策略
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-05-03 DOI: 10.13052/ijfp1439-9776.2425
Rituraj, R. Scheidl
This article presents a multi-objective design optimization strategy to determine an optimal design of digital hydraulically driven knee exoskeleton. To satisfy the overall goal of compact and lightweight design, four key design objectives are defined. Via genetic algorithm based multi-objective optimization technique, the pareto-optimal set of designs is determined and the trade-offs between the design objectives are analysed. Via decisions based on component availability and user-comfort, the dimensionality of the pareto-front is reduced to two and an exoskeleton design is selected that offers a good compromise between the design objectives.For the actuation of the exoskeleton, an energy efficient control strategy is proposed which consists of using passive control during the stance phase and simplified model predictive control during the swing phase. The operation of the chosen knee exoskeleton design and the control strategy is investigated via numerical simulations. The results indicate that the exoskeleton successfully tracks the desired knee motion and delivers the required knee torque.
本文提出了一种多目标设计优化策略,以确定数字液压驱动膝关节外骨骼的优化设计。为了满足紧凑和轻量化设计的总体目标,定义了四个关键的设计目标。通过基于遗传算法的多目标优化技术,确定了帕累托最优设计集,并分析了设计目标之间的权衡。通过基于组件可用性和用户舒适度的决策,将帕累托前沿的维度减少到两个,并选择在设计目标之间提供良好折衷的外骨骼设计。对于外骨骼的驱动,提出了一种节能控制策略,该策略包括在站立阶段使用被动控制和在摆动阶段使用简化模型预测控制。通过数值模拟研究了所选择的膝关节外骨骼设计的操作和控制策略。结果表明,外骨骼成功地跟踪了所需的膝盖运动,并提供了所需膝盖扭矩。
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引用次数: 0
Investigating the Design Parameters’ Influence in a Fast Switching Valve – An Approach to Simplify the Design Process 快速开关阀设计参数的影响研究——一种简化设计过程的方法
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-05-03 DOI: 10.13052/ijfp1439-9776.2424
H. Pedersen, N. C. Bender, T. Andersen
Designing Fast Switching Valves (FSVs) for digital displacement units is a complicated process pushing the technology to the limit. The system dynamics and the interaction of the fluid, mechanical structure, actuator and control hence calls for advanced modelling, including CFD and FEA, to capture, e.g. fluid stiction effects, end-damping and impact contact stresses. Unfortunately, this essentially renders optimization processes infeasible due to the computational burden involved, although this is precisely what is required for this type of complex multi-domain problem.Therefore, the focus of the current article is on how a complex mechatronic design problem, like designing an FSV, may be aided by considering decomposing and simplification through sensitivity analysis and analyzing correlations between the design and output parameters. This is done to significantly reduce the original design problem without compromising the investigated design space. The paper focuses specifically on the results related to an FSV and the flow delivering part of this, showing the influence of the various design parameters. However, the approach and considerations may be generalized to an other areas as well.
为数字位移装置设计快速切换阀是一个将技术推向极限的复杂过程。因此,系统动力学以及流体、机械结构、致动器和控制的相互作用需要先进的建模,包括CFD和FEA,以捕捉流体静摩擦效应、端部阻尼和冲击接触应力等。不幸的是,由于所涉及的计算负担,这本质上使优化过程变得不可行,尽管这正是这种类型的复杂多域问题所需要的。因此,本文的重点是如何通过灵敏度分析考虑分解和简化,并分析设计和输出参数之间的相关性,来帮助复杂的机电一体化设计问题,如FSV的设计。这样做是为了在不影响所研究的设计空间的情况下显著减少原始设计问题。本文特别关注FSV及其流量输送部分的相关结果,显示了各种设计参数的影响。然而,该方法和考虑因素也可以推广到其他领域。
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引用次数: 0
Theoretical and Experimental Analysis of a Non Contacting Elastohydrodynamic Sealing 非接触弹流密封的理论与实验分析
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-05-03 DOI: 10.13052/ijfp1439-9776.2421
M. Scherrer, R. Scheidl
This paper presents a novel elastohydrodynamic sealing concept for the contactless sealing of spool valves. The basic goal is that the spool and the sleeve can be manufactured with standard mechanical engineering precision. High initial gaps are compensated for the elastic deformation of an elastomer seal driven by a self-regulating hydrodynamic effect. The final gap reveals a small leakage within the range normal for precisely manufactured spool valves and also features a low friction since a direct, solid contact between the seal and the sleeve is prevented. This sought-after behavior in ideal conditions is compared with imperfect situations by means of a simulation study and experiments. The simulation uses a Finite Element model which takes the seal‘s elastic deformation, the mechanical contact, the sealing gap pressure and the surface roughness into account. A simple prototype of the sealing system was produced to test its functionality in real conditions. Leakages of QLeak <= 18 ml/min @180 bar were recorded. However, an unexpectedly high friction occurred indicating an actual contact between the seal and the sleeve. The component roughness was identified as the cause of this behavior.
提出了一种新颖的滑阀非接触密封弹性流体动力密封概念。基本目标是,阀芯和套筒可以制造标准的机械工程精度。高初始间隙补偿弹性体密封的弹性变形驱动的自调节流体动力效应。最后的间隙显示出在精密制造的滑阀正常范围内的小泄漏,并且由于密封和套筒之间的直接,固体接触被防止,因此摩擦力低。通过仿真研究和实验,比较了理想条件下的理想行为和不理想情况下的理想行为。仿真采用考虑密封弹性变形、机械接触、密封间隙压力和表面粗糙度的有限元模型。制作了一个简单的密封系统原型,以测试其在实际条件下的功能。记录QLeak <= 18 ml/min @180 bar的泄漏量。然而,发生了意外的高摩擦,表明密封与套筒之间实际接触。部件的粗糙度被确定为这种行为的原因。
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引用次数: 0
Condition Monitoring of an Axial Piston Pump on a Mini Excavator 微型挖掘机轴向柱塞泵的状态监测
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-05-03 DOI: 10.13052/ijfp1439-9776.2422
Nathan Keller, A. Sciancalepore, A. Vacca
The focus of this paper is to show the process of developing a condition monitoring system for an axial piston pump mounted on a mini excavator. This work outlines some previous condition monitoring work on axial piston pumps but addresses the lack of research conducted on mobile hydraulics. The valve plate of the pump is chosen as a case study to demonstrate varying degrees of wear and damage to represent healthy and faulty pump conditions. The wear and damage of these valve plates is measured using an optical profilometer, and efficiency measurements were conducted to characterize the fault levels. Once the faults were characterized, the mini excavator was introduced and instrumented to demonstrate what parameters were being considered. Next, three duty cycles were introduced: controlled, digging, and different operator cycles. The controlled cycles are a very repeatable condition that eliminated the need of an operator. The digging cycle was more of a realistic cycle where an operator dug into a loose pile of soil. The different operator cycle is the same as the digging cycle, but a different operator was employed. The sensors that proved to be the most useful in detecting valve plate faults were the drain pressure, pump port pressures, engine speed, and pump displacement. Fault detectability accuracies of 100% were achievable under the controlled cycle utilizing the Fine KNN classification machine learning algorithm. The digging cycle could achieve a fault detection accuracy of 93.6% using the same algorithm and sensors. Finally, the cross-compatibility between a model trained under once cycle and using data from another cycle as an input was investigated. This study showed that a model trained under the controlled duty cycle does not give reliable and accurate fault detectability for data run in a digging cycle, below 60% accuracies. However, cross-compatibility may be achievable if more extreme faults are present. This work concluded by recommending a diagnostic function for mobile machines to perform a preprogrammed operation to reliably and accurately detect pump faults.
本文的重点是展示安装在小型挖掘机上的轴向柱塞泵的状态监测系统的开发过程。这项工作概述了以前对轴向活塞泵的一些状态监测工作,但解决了缺乏对移动液压系统的研究的问题。选择泵的阀板作为案例研究,以证明不同程度的磨损和损坏,代表泵的健康和故障状态。使用光学轮廓仪测量这些阀板的磨损和损坏,并进行效率测量以表征故障水平。一旦确定了故障的特征,就引入了小型挖掘机并对其进行了仪器测试,以证明所考虑的参数。接下来,介绍了三种工作循环:控制、挖掘和不同的操作员循环。受控循环是一种非常可重复的条件,无需操作员。挖掘周期更像是一个现实的周期,操作员在一堆松散的土壤中挖掘。不同的操作员循环与挖掘循环相同,但使用了不同的操作员。事实证明,在检测阀板故障方面最有用的传感器是排放压力、泵端口压力、发动机转速和泵排量。在使用Fine KNN分类机器学习算法的受控循环下,可以实现100%的故障检测精度。使用相同的算法和传感器,挖掘周期可以实现93.6%的故障检测准确率。最后,研究了在一个周期下训练的模型与使用另一个周期的数据作为输入之间的交叉兼容性。这项研究表明,在受控占空比下训练的模型对于挖掘周期中运行的数据不能提供可靠和准确的故障检测能力,准确率低于60%。然而,如果存在更极端的故障,则可以实现交叉兼容性。这项工作的结论是,为移动机器推荐了一种诊断功能,以执行预编程操作,从而可靠准确地检测泵故障。
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引用次数: 0
Classification and Review of Variable Displacement Fluid Power Pumps and Motors 变排量流体动力泵和电机的分类与评述
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-05-03 DOI: 10.13052/ijfp1439-9776.2423
Samuel Kärnell, Liselott Ericson
Displacement control of positive displacement machines has been a part of fluid power since the early days. Some of the early hydraulic presses already used two different displacement settings, though this was realised by using two different pumps rather than changing the displacement. Later, radial motors with variable stroke length appeared, followed by other designs of variable machines, such as swashplate machines, bent-axis machines, and variable vane machines. All these solutions control the displacement by varying the volume difference of the displacement element – but there are other ways of achieving this. Most have not passed the research state, but some are commercially available. In this paper, different ways of varying the displacement are presented and classified. The classification divides concepts into either control of displaced fluid or control of usage of displaced fluid. In turn, these concepts can be either on system level or displacement element level. This results in four main classes, which to some extent can describe the characteristics of the control.
容积式机器的排量控制从早期起就是流体动力的一部分。一些早期的液压机已经使用了两种不同的排量设置,尽管这是通过使用两个不同的泵而不是改变排量来实现的。后来,出现了具有可变冲程长度的径向电机,随后出现了其他可变机器的设计,如旋转斜盘机器、弯曲轴机器和可变叶片机器。所有这些解决方案都通过改变位移元件的体积差来控制位移,但还有其他方法可以实现这一点。大多数还没有通过研究状态,但有些是商业上可以买到的。本文提出并分类了不同的位移变化方式。该分类将概念划分为控制置换流体或控制置换流体的使用。反过来,这些概念可以是系统级的,也可以是位移单元级的。这导致了四个主要类别,在某种程度上可以描述控件的特性。
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引用次数: 0
Application of Deep Reinforcement Learning Control of an Inverted Hydraulic Pendulum 深度强化学习控制在倒立液压摆中的应用
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-05-03 DOI: 10.13052/ijfp1439-9776.2429
Faras Brumand-Poor, Lovis Kauderer, G. Matthiesen, K. Schmitz
Deep reinforcement learning (RL) control is an emerging branch of machine learning focusing on data-driven solutions to complex nonlinear optimal control problems by trial-and-error learning. This study aims to apply deep reinforcement learning control to a hydromechanical system. The investigated system is an inverted pendulum on a cart with a hydraulic drive. The focus lies on implementing a comprehensive framework for the deep RL controller, which allows for training a control strategy in simulation and solving the tasks of swinging the pendulum up and balancing it. The RL controller can solve these challenges successfully; therefore, reinforcement learning presents a possibility for novel data-driven control approaches for hydromechanical systems.
深度强化学习(RL)控制是机器学习的一个新兴分支,专注于通过试错学习解决复杂非线性最优控制问题的数据驱动解决方案。本研究旨在将深度强化学习控制应用于流体机械系统。所研究的系统是一个液压驱动的倒立摆小车。重点在于实现深度强化学习控制器的综合框架,该框架允许在模拟中训练控制策略,并解决摆动钟摆和平衡钟摆的任务。RL控制器可以成功地解决这些挑战;因此,强化学习为流体机械系统提供了一种新的数据驱动控制方法。
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引用次数: 0
A Novel Method for the Numerical Investigation of Pendulum Slider Pumps 摆滑块泵数值研究的新方法
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-05-03 DOI: 10.13052/ijfp1439-9776.2426
Umberto Stuppioni, N. Casari, F. Monterosso, A. Blum, D. Gambetti, M. Pinelli, A. Suman
Inadequate lubrication might lead to high friction and wear and can ultimately translate in a higher dissipation of energy, initiation and propagation of fracture and material fatigue. These occurrences are avoided or delayed thanks to an efficient lubricating system. The core of a reliable system is the hydraulic pump which, in the automotive field, is also responsible for power transmission and cooling. Given the importance of such components, improving reliability and performance of the pumps is a topic that is greatly pursued by manufacturers. A machine that is infrequently addressed in the open literature of the fluid power field is the pendulum slider pump. This kind of machine has the makings of high durability performance, short response time, and significant ability to withstand flow contamination by solid particles. Considering the available literature, no Computational Fluid Dynamics (CFD) studies have been presented so far. Among the complexities that hindered the application of CFD to this machine, motion complexity and narrow gaps make the development of a numerical algorithm for its modelling non-straightforward.In this work, the authors present the development and the application of a CFD model for the simulation of pendulum slider pumps. The structured mesh generation process has been successfully applied to a state-of-the-art pendulum slider pump for automotive applications, and the outcome of the numerical investigation has been validated against an on-purpose built test bench. The results both in terms of variable displacement and fixed displacement behaviour are shown. This work proofs the suitability of the developed model for the analysis of hydraulic pendulum slider pumps.
润滑不足可能导致高摩擦和磨损,并最终导致更高的能量耗散、断裂和材料疲劳的萌生和扩展。由于高效的润滑系统,这些情况得以避免或延迟。可靠系统的核心是液压泵,在汽车领域,液压泵还负责动力传输和冷却。考虑到这些部件的重要性,提高泵的可靠性和性能是制造商大力追求的主题。在流体动力领域的公开文献中很少提及的一种机器是摆锤滑动泵。这种机器具有高耐久性、短响应时间和显著承受固体颗粒流动污染的能力。考虑到现有文献,到目前为止还没有进行计算流体动力学(CFD)研究。在阻碍CFD在该机器上应用的复杂性中,运动复杂性和狭窄的间隙使其建模的数值算法的开发变得不直接。在这项工作中,作者介绍了用于模拟摆式滑动泵的CFD模型的开发和应用。结构化网格生成过程已成功应用于最先进的汽车应用摆式滑动泵,并在专门建造的试验台上验证了数值研究的结果。给出了可变位移和固定位移特性的结果。这项工作证明了所开发的模型适用于液压摆式滑动泵的分析。
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引用次数: 0
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International Journal of Fluid Power
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