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Automatic Fault Diagnosis Method for Hydrodynamic Control System 水动力控制系统故障的自动诊断方法
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-07-19 DOI: 10.13052/IJFP1439-9776.2233
Jin Zheng
In order to improve the accuracy and speed of fault data acquisition of fluid power control system, this paper designs an automatic fault diagnosis method of fluid power control system based on English translation speech recognition. Firstly, the SDG model of the fluid dynamic control system is established, and the fault link is obtained and determined. Then the correlation dimension of data in fluid mechanics calculation is analyzed, and the fault data location is realized. On this basis, the fault classification model of the hydraulic power control system is established, and the automatic fault diagnosis of the hydraulic power control system is completed. Experiments show that the new fault diagnosis method can effectively improve the accuracy and speed of fault data acquisition of fluid power control system, the highest accuracy can reach 89.92%, the fastest speed is 11s, and improve the reliability of fault diagnosis results.
为了提高液压控制系统故障数据采集的准确性和速度,本文设计了一种基于英译语音识别的液压控制系统自动故障诊断方法。首先,建立了流体动力学控制系统的SDG模型,得到并确定了故障环节。然后分析了流体力学计算中数据的相关维数,实现了故障数据的定位。在此基础上,建立了液压动力控制系统的故障分类模型,完成了液压动力系统的故障自动诊断。实验表明,新的故障诊断方法可以有效地提高流体动力控制系统故障数据采集的准确性和速度,最高准确率可达89.92%,最快速度可达11s,提高了故障诊断结果的可靠性。
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引用次数: 3
Fluid Stiction From a Contact Condition 接触条件下的流体刺激
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-07-10 DOI: 10.13052/IJFP1439-9776.2232
Remzija Ćerimagić, P. Johansen, T. Andersen, R. Scheidl
This paper considers modeling of fluid stiction between two separating plates that start from a mechanical contact condition. Published experimental work on initially contacting plates showed significant variations in stiction force peak values. In order to describe the observed strong force variations with mathematical models, the models should be quite sensitive to some of the input parameters of the stiction problem. The model in this paper assumes that small air bubbles are entrapped between the contact areas of the asperity peaks and that the fluid film flow between the cavitation bubbles is guided by Reynolds equation. The proposed model exhibits high sensitivity to initial bubble size and initial contact force compared to state-of-the art models. A delay of about 1 ms in the simulated stiction force evolution and the experiments was found. Potential causes for this discrepancy are discussed at the end of this paper and an outlook to future work, which can reduce the discrepancy between the model and experimental results is given.
本文考虑了从机械接触条件开始的两个分离板之间流体粘滞的建模。已发表的关于初始接触板的实验工作显示静摩擦力峰值的显著变化。为了用数学模型描述观察到的强力变化,模型应该对静摩擦力问题的一些输入参数非常敏感。本文中的模型假设小气泡被截留在粗糙峰的接触区域之间,并且空化气泡之间的液膜流动由雷诺方程引导。与现有技术的模型相比,所提出的模型对初始气泡尺寸和初始接触力表现出高灵敏度。在模拟静摩擦力演变和实验中发现了大约1ms的延迟。本文最后讨论了这种差异的潜在原因,并对未来的工作进行了展望,以减少模型与实验结果之间的差异。
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引用次数: 0
Analysis on the Steady-state Performance and Losses of a Bent-axis Type Hydraulic Motor Used in Heavy Earth Moving Machinery 重型土方机械用弯轴式液压马达稳态性能及损耗分析
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-07-10 DOI: 10.13052/IJFP1439-9776.2231
A. K. Pandey, Ajay Kumar, Nitish Kumar
Hydraulic components play a significant role in the mining and construction equipment. It is responsible for smooth change in the output speed, torque, and power of the machine. The hydrostatic drive powered by a constant speed electric motor is widely used in the propel system of the mining equipment. Regulation of the displacements of the pump and the hydro-motor of the drive facilitates the control of the straight running and steering of the machines. In the present scenario, better efficiency and ease of control are the critical aspects to be considered in the design and selection of the hydraulic pump and motor used in underground mining operations. The bent axis hydro-motor is one such equipment that is an electro-hydraulic component that can work in an adverse working environment. The present study deals with the performance analysis of fixed displacement bent axis hydro-motor at different operating parameters such as different temperatures, sizes, viscosity at different loads, and drive speed. For analysis, the hydraulic drive consists of a variable displacement pump rotated by a constant speed electric motor and a fixed displacement hydro-motor. The regulation of the pump displacement controls the speed of the drive. Manually controlled hydrostatic drive propels the said machine against variable load demands. The present work investigates the performances of the hydro-motor used in the mining and construction machine through detailed modeling and experimentations. The steady-state performances are analyzed in terms of slip, torque losses and efficiency of the hydro-motor. The study finds the design guideline to operate the hydrostatic drive using such motors in a reasonable efficiency zone. The model is validated for various operating conditions of the equipment by comparing the predicted results with the test results. The outcome of the present work will be expedient for the preliminary design and assortment of similar hydraulic component used in the mobile, mining equipment.
液压元件在采矿和建筑设备中发挥着重要作用。它负责机器输出速度、扭矩和功率的平稳变化。由恒速电动机驱动的静液压驱动器广泛应用于采矿设备的推进系统中。调节泵和驱动装置的液压马达的排量有助于控制机器的直行和转向。在目前的情况下,在设计和选择地下采矿作业中使用的液压泵和马达时,需要考虑的关键方面是更好的效率和易于控制。弯轴液压马达就是这样一种设备,它是一种可以在不利的工作环境中工作的电液部件。本研究对固定排量弯轴液压马达在不同温度、不同尺寸、不同负载下的粘度和驱动速度等不同操作参数下的性能进行了分析。为了进行分析,液压驱动装置由一个由恒速电动机旋转的可变排量泵和一个固定排量液压马达组成。泵排量的调节控制驱动的速度。手动控制的静液压驱动装置克服可变负载需求推动所述机器。本工作通过详细的建模和实验研究了采矿和工程机械中使用的液压马达的性能。从滑差、转矩损失和效率等方面分析了液压马达的稳态性能。该研究找到了在合理的效率区内使用此类电机操作静液压驱动器的设计指南。通过将预测结果与测试结果进行比较,对设备的各种操作条件下的模型进行了验证。本工作的结果将有利于移动采矿设备中使用的类似液压部件的初步设计和分类。
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引用次数: 0
Strategies for Implementing the Jakobsson-Floberg-Olsson Cavitation Model in EHL Simulations of Translational Seals 在平动密封EHL模拟中实现Jakobsson-Floberg-Olsson空化模型的策略
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-05-31 DOI: 10.13052/IJFP1439-9776.2223
Niklas Bauer, Andris Rambaks, Corinna Müller, H. Murrenhoff, K. Schmitz
The numerically stable simulation of cavitation effects is mandatory for predicting the friction and wear behavior of translational hydraulic seals. This contribution provides a comparison of two different implementations of the Jakobsson-Floberg-Olsson (JFO) cavitation model, an investigation of their properties and possible options for their stabilization. These methods are tested and compared both within a simple divergent gap test case as well as within an EHL simulation of a rubber metal contact. Based on these comparisons and theoretical investigations, the strengths and weaknesses of the different methods are summarized and discussed with respect to an application in EHL simulations of translational hydraulic seals.
空化效应的数值稳定模拟是预测平动液压密封摩擦磨损性能的必要条件。这篇文章提供了Jakobsson-Floberg-Olsson (JFO)空化模型的两种不同实现的比较,研究了它们的性质和稳定它们的可能选择。在简单的发散间隙测试案例和橡胶金属接触的EHL模拟中,对这些方法进行了测试和比较。基于这些比较和理论研究,总结并讨论了不同方法在平动液压密封EHL仿真中的应用。
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引用次数: 2
Study on the Articulated Finger Based on Pneumatic Soft Joint 基于气动软关节的关节指研究
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-05-31 DOI: 10.13052/IJFP1439-9776.2226
Kai Shi, Huayi Zheng, Jun Li, Gang Bao
This article described a novel pneumatic soft joint used to make articulated soft fingers. This soft joint was designed by improving the basic structure of the fast pneumatic network. The joint was made of high modulus E630 silicon, which can increase the reverse exhaust speed through its high structural elasticity. Aramid fabric was used to restrain the non-working direction of joints to reduce ineffective expansion, thereby reducing air consumption. The kinematics and statics model of the joint was established by the piecewise constant curvature (PCC) method, and the model was proved to be effective. The silicone staging pouring process was used in the manufacture of joints and fingers, which can achieve high-quality product rates. A soft finger actuator composed of three soft joints was designed and manufactured, whose length was 1.3 times the human finger. The finger can nimbly achieve the target motion, and the gripping force of the fingertip can reach 7.1N. The articulated soft finger actuator has applications in soft dextrous hands and soft gripper.
本文介绍了一种新型气动软关节,用于制作关节式软指。该软接头是通过改进快速气动网络的基本结构而设计的。该接头采用高模量E630硅材料,通过其高的结构弹性,可以提高反向排气速度。采用芳纶织物约束接头的非工作方向,减少无效膨胀,从而减少空气消耗。采用分段常曲率法(PCC)建立了关节的运动学和静力学模型,并验证了模型的有效性。采用硅胶分期浇注工艺制造关节和手指,可获得高质量的成品率。设计制造了一种由3个软关节组成的手指软驱动器,其长度是人手指的1.3倍。手指能灵活地实现目标运动,指尖的握持力可达7.1N。铰接式软指执行器在柔软灵巧的手和柔软的抓手中有着广泛的应用。
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引用次数: 1
An Adaptive Robust Controller for Hydraulic Robotic Manipulators with a Flow-Mapping Compensator 带流量映射补偿器的液压机器人自适应鲁棒控制器
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-05-31 DOI: 10.13052/IJFP1439-9776.2225
Fu Zhang, Jun-hui Zhang, Bing Xu, Huaizhi Zong
Proportional directional control valves have flexible control functions for the control of various hydraulic manipulators. It is foreseeable that the application of proportional directional control valves will be further expanded. However, due to its own structure, its important parameter, flow gain, is complex, and it has a complex functional relationship with valve opening and temperature. The variable flow gain reduces the performance of a strictly derived nonlinear controller. Therefore, it is necessary to consider the nonlinearity of flow gain in the controller design. In order to solve the above problems, this paper proposes an adaptive robust controller for a hydraulic manipulator with a flow-mapping compensator, which takes into account the nonlinear flow gain and improves the performance of the nonlinear controller. First, we established an adaptive robust controller of the hydraulic manipulator to obtain the load flow of the control input valve. Then, the function of flow gain, input voltage, and temperature are calibrated offline using cubic polynomial, and the flow-mapping compensator is obtained. Finally, we calculate the input voltage based on the flow-mapping compensator and load flow. The flow-mapping compensator further reduces the uncertainty of the model and improves the robustness of the system. By using the proposed controller, the control accuracy of the hydraulic manipulator is significantly improved.
比例换向阀具有灵活的控制功能,适用于各种液压机械臂的控制。可以预见,比例换向阀的应用将进一步扩大。然而,由于其自身结构的原因,其重要参数流量增益是复杂的,并且与阀门开度和温度有着复杂的函数关系。变流增益降低了严格推导的非线性控制器的性能。因此,在控制器设计中有必要考虑流量增益的非线性。为了解决上述问题,本文提出了一种考虑了非线性流量增益的带流量映射补偿器的液压机械臂自适应鲁棒控制器,提高了非线性控制器的性能。首先,建立了液压机械手的自适应鲁棒控制器,获得了控制输入阀的负载流量;然后,利用三次多项式对流量增益、输入电压和温度的函数进行离线标定,得到流量映射补偿器。最后,基于流映射补偿器和负载潮流计算输入电压。流映射补偿器进一步降低了模型的不确定性,提高了系统的鲁棒性。采用该控制器,可显著提高液压机械手的控制精度。
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引用次数: 0
Geometry of Ball Seat Valves 球阀的几何形状
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-05-31 DOI: 10.13052/IJFP1439-9776.2222
Felix Fischer, Niklas Bauer, H. Murrenhoff, K. Schmitz
The macroscopic geometry of ball seat valves is important for the quality of the seal. This works discusses the influence of different geometric properties on the contact area, the contact pressure and their relation to the leakage. The leakage is calculated using the results of finite element method (FEM) calculations and Persson’s percolation based method. The following properties of the seat are examined: the angle, the curvature and the eccentricity.
球座阀的宏观几何形状对密封质量有重要影响。本文讨论了不同几何特性对接触面积、接触压力的影响及其与泄漏量的关系。采用有限元法和基于Persson渗流法计算了泄漏量。检查了阀座的以下性能:角度,曲率和偏心。
{"title":"Geometry of Ball Seat Valves","authors":"Felix Fischer, Niklas Bauer, H. Murrenhoff, K. Schmitz","doi":"10.13052/IJFP1439-9776.2222","DOIUrl":"https://doi.org/10.13052/IJFP1439-9776.2222","url":null,"abstract":"The macroscopic geometry of ball seat valves is important for the quality of the seal. This works discusses the influence of different geometric properties on the contact area, the contact pressure and their relation to the leakage. The leakage is calculated using the results of finite element method (FEM) calculations and Persson’s percolation based method. The following properties of the seat are examined: the angle, the curvature and the eccentricity.","PeriodicalId":13977,"journal":{"name":"International Journal of Fluid Power","volume":"1 1","pages":"173–198-173–198"},"PeriodicalIF":0.8,"publicationDate":"2021-05-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42829137","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A Cost-Effective Electro-Hydraulic Actuator Solution with Open Circuit Architecture 具有开路结构的经济高效的电液执行器解决方案
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-05-31 DOI: 10.13052/IJFP1439-9776.2224
Shaoyang Qu, David Fassbender, A. Vacca, Enrique Busquets
With the recent electrification trend in the fluid power area, more research has been incentivized to propose cost-effective and energy-efficient solutions for hydraulic systems. Hence, electro-hydraulic actuator (EHA) architectures receive increasing attention. The paper proposes a novel open-circuit EHA architecture, with the goal to obtain a cost-effective solution for mobile applications while maximizing the overall system efficiency. The proposed EHA is capable of meeting or exceeding traditional off-road machine performance, therefore enabling further electrification of off-road machines. Four-quadrant functionality, covering the full speed range, is achieved by a combination of a variable electro-hydraulic drive and valves with different functions. Focusing on the steady-state performance, the functionality is validated by numerical as well as experimental methods. A simulation model based on the Amesim environment and a dedicated test setup was developed to verify the performance. The good match between simulation and experimental results confirms the potential of the formulation approach of the proposed EHA for applications with different duty cycles and power levels.
随着近年来流体动力领域的电气化趋势,越来越多的研究被激励为液压系统提出经济高效的解决方案。因此,电液执行器(EHA)结构越来越受到关注。本文提出了一种新颖的开路EHA架构,旨在为移动应用提供具有成本效益的解决方案,同时最大化整个系统的效率。拟议的EHA能够达到或超过传统越野车的性能,从而使越野车进一步电气化。通过将可变电液驱动和具有不同功能的阀门相结合,实现了覆盖全转速范围的四象限功能。以稳态性能为重点,通过数值和实验方法验证了该方法的功能性。建立了基于Amesim环境和专用测试装置的仿真模型来验证其性能。仿真和实验结果之间的良好匹配证实了所提出的EHA制定方法在不同占空比和功率水平下的应用潜力。
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引用次数: 6
Force-based Active Compliance Control of Hydraulic Quadruped Robot 液压四足机器人基于力的主动柔度控制
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-05-29 DOI: 10.13052/IJFP1439-9776.2221
Zhu Rui, Yang Qingjun, Chen Chen, Jiang Chunli, Li Congfei, Wan Yu-xuan
The hydraulically driven quadruped robot has received extensive attention from many scholars due to its high power density and adaptability to unstructured terrain. However, the research on hydraulic quadruped robots based on torque control is not mature enough, especially in the aspect of multi-rigid body dynamics. In this paper, the most commonly used gait trot is selected as the research object. First, the multi-rigid motion equation of the quadruped robot is established by the spin recursion method based on Lie groups. Next, the Lagrange multiplier is used to represent the constraint force to establish the 12-degree-of-freedom inverse dynamics model of the quadruped robot’s stance phase. And the hybrid dynamics method is used to reduce the dimension of the inversion matrix, which simplifies the solution process of the dynamics model. Then, the trajectory of the foot is planned. Through the analysis of the simplified model, it is concluded that the gait cycle and the initial position of the stance phase are important factors affecting the stability of the trot gait. Finally, the controller framework of the quadruped robot is introduced, and the effectiveness of the algorithm designed in this paper is verified through the co-simulation of the trot gait. The co-simulation results show that the inverse dynamics algorithm can be used as the feedforward of the control system, which can greatly reduce the gains of the PD controller; the robot has good compliance and can achieve stable trotting.
液压驱动的四足机器人因其高功率密度和对非结构化地形的适应性而受到众多学者的广泛关注。然而,基于转矩控制的液压四足机器人的研究还不够成熟,特别是在多刚体动力学方面。本文选取最常用的步态小跑作为研究对象。首先,采用基于李群的自旋递推方法建立了四足机器人的多刚体运动方程;其次,利用拉格朗日乘子表示约束力,建立了四足机器人12自由度的姿态相位逆动力学模型。采用混合动力学方法降低了逆矩阵的维数,简化了动力学模型的求解过程。然后,规划脚的运动轨迹。通过对简化模型的分析,得出步态周期和站立相位初始位置是影响小跑步态稳定性的重要因素。最后,介绍了四足机器人的控制器框架,并通过小跑步态的联合仿真验证了所设计算法的有效性。联合仿真结果表明,逆动力学算法可以作为控制系统的前馈,大大降低了PD控制器的增益;该机器人具有良好的顺应性,可以实现平稳的小跑。
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引用次数: 3
Neural Network Identification and Direct Adaptive Fuzzy Neural Network (DAFNN) Controller for Unknown Nonlinear Non-affine Pneumatic Servo System 未知非线性非仿射气动伺服系统的神经网络辨识与直接自适应模糊神经网络(DAFNN)控制器
IF 0.8 Q4 ENGINEERING, MECHANICAL Pub Date : 2021-05-01 DOI: 10.13052/IJFP1439-9776.2211
Peyman Mawlani, M. Arbabtafti
In this paper, a direct adaptive fuzzy neural network (DAFNN) controller for trajectory tracking control of the non-linear non-affine pneumatic servo system is presented. First, using a neural network identifier, the non-linear dynamics of a real pneumatic servo system is simulated. By comparing the output of the neural network and the output of the experimental setup, it is observed that the non-linear pneumatic actuator system is well-identified using neural networks. By incorporating the Lyapunov stability theorem, the adaptive laws for the parameters of the controller are obtained, parameter boundedness and stability of the closed-loop system are guaranteed. Finally, practical results are successfully implemented for trajectory tracking control of the pneumatic servo system, in which the effect of the simultaneous updating of the antecedent and consequent’s parameters of the fuzzy neural network controller has been investigated. The tracking error ±1.3mm and ±1 mm for proposed updating method compared to ±2.5mm and ±3.5mm, for a case that the weigh parameters are merely adjusted, are obtained. The results indicate the proposed adjustment method improves the performance of the controller in the presence of unknown nonlinearities and dynamics uncertainty.
提出了一种直接自适应模糊神经网络(DAFNN)控制器,用于非线性非仿射气动伺服系统的轨迹跟踪控制。首先,利用神经网络辨识器对实际气动伺服系统的非线性动力学进行了仿真。将神经网络的输出与实验装置的输出进行比较,发现神经网络可以很好地识别非线性气动执行器系统。结合Lyapunov稳定性定理,得到了控制器参数的自适应规律,保证了闭环系统的参数有界性和稳定性。最后,将其应用于气动伺服系统的轨迹跟踪控制中,研究了模糊神经网络控制器前后参数同步更新的影响。与仅调整称重参数情况下的±2.5mm和±3.5mm相比,所提更新方法的跟踪误差分别为±1.3mm和±1 mm。结果表明,所提出的调整方法可以改善控制器在存在未知非线性和动力学不确定性时的性能。
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引用次数: 1
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International Journal of Fluid Power
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