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INFLUENCE OF ELECTROLYTE COMPOSITION AND OVERHEATING ON THE SIDELEDGE IN THE ALUMINUM CELL 电解液成分和过热对铝电池侧壁的影响
Pub Date : 2018-08-16 DOI: 10.17073/0021-3438-2018-4-24-30
V. Stakhanov, A. Redkin, Y. Zaikov, A. Galashev
The paper presents a theoretical study conducted to investigate the effect that the chemical composition of electrolyte and its overheating have on the size of sideledge formed in an aluminum smelting bath. Three electrolyte compositions were chosen: (1) sodium cryolite with the cryolite ratio CR = 2,7; (2) cryolite CR = 2,7 + 5 wt.% CaF2; (3) cryolite CR = 2,7 + 5 wt.% CaF2 + 5 wt.% Al2О3. The electrolyte liquidus overheating temperatures were 5, 10, 15 and 20 °C. Calculations were performed using the finite element method. A simplified design of an aluminum cell was used with a prebaked anode. The temperature field was calculated using a mathematical model based on the Boussinesq approximation, which contains the Navier–Stokes equation as well as thermal conductivity and incompressibility equations. The key role of electrolyte overheating in sideledge formation was established. The resulting sideledge profile depends on the heat transfer coefficients and thermophysical properties of materials. The smallest sideledge thickness with the same electrolyte overheating was observed in cryolite composition 3, and the profiles of the formed sideledge for samples 1 and 2 were nearly the same. The thickness of the sideledge formed with a 5 degree overheating exceeded 7 cm and the difference in temperature between the sideledge in contact with electrolyte and the side block wall was 20–25 degrees. It was found that the virtually total disappearance of the sideledge occurs at electrolyte liquidus overheating by 20 degrees.
本文从理论上研究了电解液的化学成分及其过热对铝熔炼槽中侧边尺寸的影响。选择三种电解质组成:(1)冰晶石钠,冰晶石比CR = 2,7;(2)冰晶石CR = 2,7 + 5 wt.% CaF2;(3)冰晶石CR = 2,7 + 5 wt.% CaF2 + 5 wt.% Al2О3。电解液过热温度分别为5、10、15和20℃。采用有限元法进行了计算。采用了一种简化的铝电解槽设计和预焙阳极。温度场的计算采用了基于Boussinesq近似的数学模型,该模型包含了Navier-Stokes方程、导热系数方程和不可压缩性方程。确定了电解液过热在侧边形成中的关键作用。得到的侧边轮廓取决于材料的传热系数和热物理性质。在相同的电解质过热条件下,冰晶石组成3的侧边厚度最小,样品1和样品2形成的侧边轮廓几乎相同。过热5度形成的侧边厚度超过7cm,与电解液接触的侧边与侧块壁的温差为20-25度。研究发现,在电解液过热20度时,侧边几乎完全消失。
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引用次数: 2
EXTRUSION OF 01417 ALLOY INGOTS OBTAINED IN THE ELECTROMAGNETIC CRYSTALLIZER AT THE CONFORM UNIT 在一致性单元的电磁结晶器中挤压得到的01417合金锭
Pub Date : 2018-08-16 DOI: 10.17073/0021-3438-2018-4-53-59
Yu. V. Gorokhov, V. Timofeev, S. V. Belуaev, I. V. Uskov, I. Y. Gubanov, I. S. Gudkov
It is known that casting long ingots of small sections (∅8–12 mm) of 01417 alloy into an electromagnetic crystallizer makes it possible to obtain a dispersed structure with insignificant intradendritic segregation. Diffusion annealing of ingots (550 °C, 4–5 h holding time) eliminates intracrystalline segregation and reduces the level of internal stresses in metal thus providing the conditions for subsequent wire drawing. The paper demonstrates that high plastic deformation of ingots without diffusion annealing can be achieved by Conform continuous extrusion, which ensures high quality and geometrical accuracy of products. The analysis of various Conform units revealed an inherent weakness – the absence of connection between the system securing the fixed part of the detachable container (shoe) and the drive wheel shaft, which leads to an increased load in the operating mode. The purpose of the work was to upgrade the Conform unit by creating a connection between the shoe and the impeller shaft to obtain a high-quality billet for subsequent wire drawing of the ∅12 mm ingot cast into the electromagnetic crystallizer. An optimal temperature of ingot extrusion (300 °С) was found to eliminate the intense adhesion of wrought metal on the tool surface. The experimental ∅5 mm rod made of 01417 alloy obtained from the ∅12 mm ingot at the Conform unit features high processing ductility. This is indicated by an increase in its yield point and relative elongation. Metallographic studies demonstrated a fine-grained structure achieved in the extruded rod, which provides the conditions for subsequent wire drawing without annealing. The results of the study provide a basis for refining the process conditions of calibrated billet production on the Conform unit followed by wire drawing with required properties.
已知将01417合金小截面长锭(∅8-12 mm)置于电磁结晶器中,可以得到分散的组织,晶内偏析不明显。锭的扩散退火(550℃,保温时间4-5小时)消除了晶内偏析,降低了金属的内应力水平,从而为后续的拉丝提供了条件。本文论证了采用conconce连续挤压法,无需扩散退火即可实现锭的高塑性变形,保证了产品的高质量和几何精度。通过对各种设备的分析,我们发现了一个固有的弱点——可拆卸容器(鞋)的固定部分与驱动轮轴之间没有连接,这导致了工作模式下的负载增加。该工作的目的是通过在鞋和叶轮轴之间建立连接来升级符合单元,以获得高质量的坯料,以便后续将∅12 mm铸锭投入电磁结晶器进行拉丝。找到了一个最佳的锭挤压温度(300°С),以消除锻件金属在工具表面的强烈粘附。采用01417合金制作的实验∅5mm棒材,从符合单元的∅12 mm钢锭中获得,具有较高的加工延展性。这表现在其屈服点和相对伸长率的增加上。金相研究表明,在挤压棒中实现了细晶粒结构,这为后续不退火拉丝提供了条件。研究结果为完善在concont装置上生产标定钢坯的工艺条件,然后进行符合要求性能的拉丝提供了依据。
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引用次数: 1
INFLUENCE OF METHODS FOR ALTI MASTER ALLOY PRODUCTION ON ITS STRUCTURE AND EFFICIENCY IN ALUMINUM ALLOY MODIFICATION alti母合金生产方法对铝合金改性组织和效率的影响
Pub Date : 2018-08-16 DOI: 10.17073/0021-3438-2018-4-45-52
K. Nikitin, I. Timoshkin, V. I. Nikitin
A comparative study on the effect of methods for obtaining AlTi4 modifying master alloys on the sizes of Al3Ti intermetallics is made. It is found that increasing cooling rates at solidification from 10–15 °C/s (crystallization in a hot cast iron mold, a plate 30 mm in thickness) to 60–65 °C/s (crystallization in a cold cast iron chill mold, a rod 20 mm in diameter, 170 mm in length) reduces the length and thickness of needle-shaped intermetallics almost twice (397×23 to 215×13 μm). At the same time, lower electrical conductivity and higher alloy density in a solid state are observed. Melt modification with 0,5 wt.% magnesium addition causes the formation of homogeneous 98×3 μm fine-needle intermetallics. The addition of magnesium slightly reduces electrical conductivity and density compared with the AlTi4 master alloy crystallized at the same cooling rate (60–65 °C/s). Modification of A97 grade aluminum and AK9ch alloy (Al–Si–Mg system) with the specified master alloys at the same amount of titanium added (0,01 wt.%) exerts hereditary influence on the density and electrical conductivity, and macrograin (A97) and dendrites of aluminium (AK9ch). The maximum modifying effect is provided by the AlTi4 master alloy containing 0,5 wt.% magnesium. When introduced into the alloy, it contributes to the formation of 10 μm aluminum dendrites 1427 pcs/mm2 in total in the alloy structure. When the AK9ch alloy is modified with the master alloy crystallized at cooling rates of 10–15 °C/s, 28 μm dendrites 672 pcs/mm2 in total are formed in the alloy structure. It is suggested to use density and electrical conductivity determination methods for express evaluation of master alloy modifying effectiveness.
对比研究了AlTi4改性中间合金的制备方法对Al3Ti金属间化合物尺寸的影响。研究发现,将凝固冷却速度从10-15℃/s(在热铸铁模具中结晶,厚度为30 mm)提高到60-65℃/s(在冷铸铁冷模中结晶,直径为20 mm,长度为170 mm),针状金属间化合物的长度和厚度减少了近两倍(397×23至215×13 μm)。同时,观察到较低的电导率和较高的合金密度在固态。添加0.5% wt.%镁的熔体改性可以形成均匀的98×3 μm细针状金属间化合物。与在相同冷却速率(60-65℃/s)下结晶的AlTi4主合金相比,镁的加入略微降低了电导率和密度。在相同钛添加量(0.01 wt.%)下,用指定的母合金对A97级铝和AK9ch合金(Al-Si-Mg系)进行改性,对铝(AK9ch)的密度、电导率、大晶粒(A97)和枝晶(AK9ch)产生遗传影响。含0.5% wt.%镁的AlTi4主合金具有最大的改性效果。引入合金后,在合金组织中形成10 μm的铝枝晶,总数为1427个/mm2。在冷却速率为10 ~ 15℃/s的条件下,用主合金对AK9ch合金进行改性,合金组织中形成28 μm枝晶,总数为672 pcs/mm2。建议采用密度测定法和电导率测定法对中间合金的改性效果进行快速评价。
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引用次数: 0
SORPTION OF FLUORIDE IONS BY IRON OXYHYDRATE FIXED ON THE CARRIERS. Part 1. Organic carriers 用固定在载体上的氧化铁吸附氟离子。第1部分。有机载体
Pub Date : 2018-08-16 DOI: 10.17073/0021-3438-2018-4-15-23
V. Yegorov, O. Makovskaya, S. Mamyachenkov, P. Kozlov
The article considers possibility of using inorganic sorbent – iron oxyhydrate (IOH) – to remove F– ions from process solutions of zinc production. The method of IOH synthesis is chosen. The results of scanning electron microscopy and X-ray phase analysis are presented. The principal possibility of using ion-exchange resins as IOH-modified carriers is considered. The paper studies active substance formation on anion and cation exchange resins. It is shown that the most durable composite sorbents are obtained using strongly acidic cation exchange resins with SO3– groups. A method for introducing IOH into the structure of carrier materials and obtaining composite sorbents is described. The KU-2×8 strongly acidic cation exchanger is recommended as a composite base. Cation exchangers saturated with iron were held in a sodium chloride solution with a concentration of 2,5 g/dm3 for 24 hours at 85 °C to ensure formation of β-modification IOH crystals distributed over the ion exchanger grain volume. Anion exchangers were held in an iron(III) sulfate solution with added sodium chloride for 24 hours at 85 °C. At the same time, iron oxyhydrate films formed on the surface of sorbent grains were observed. Fluorine sorption was carried out in a static mode from a standardized test solution with a concentration of F– = 100 mg/dm3 at 60 °C. Sorption on the AB-17×8 anionite was carried out at 20 °C. Absorbed fluorine was desorbed by the NaOH (0,1 M) solution at 60 °C for 2 hours. The synthesized KU-2×8-IOH composite sorbent has a fluorine capacity of 0,7–1,1 mg/g, and can be regenerated with resulting easily utilizable fluorine-containing eluate.
探讨了用无机吸附剂水合氧化铁(IOH)去除锌生产工艺溶液中F离子的可能性。选择了IOH合成方法。给出了扫描电镜和x射线相分析结果。讨论了离子交换树脂作为氢氧化钾改性载体的主要可能性。研究了阴离子交换树脂和阳离子交换树脂中活性物质的形成。结果表明,含SO3 -基团的强酸性阳离子交换树脂是最耐用的复合吸附剂。介绍了一种将氢氧化钾引入载体材料结构并获得复合吸附剂的方法。建议使用KU-2×8强酸性阳离子交换剂作为复合碱。将饱和铁离子交换剂置于浓度为2.5 g/dm3的氯化钠溶液中,在85℃下保持24小时,以确保β-修饰IOH晶体的形成分布在离子交换剂颗粒体积上。阴离子交换剂在硫酸铁(III)溶液中加入氯化钠,在85℃下保持24小时。同时,还观察到吸附颗粒表面形成氧化铁膜。在60°C下,从浓度为F - = 100 mg/dm3的标准化测试溶液中以静态模式进行氟吸附。在20℃下,在AB-17×8阴离子石上进行吸附。吸收的氟用NaOH (0.1 M)溶液在60℃下解吸2小时。合成的KU-2×8-IOH复合吸附剂的含氟量为0.7 - 1.1 mg/g,可再生得到易于利用的含氟洗脱液。
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引用次数: 0
SOME TRENDS OF THE WORLD REE MARKET AND PROSPECTS FOR RUSSIA 世界自由市场的发展趋势及对俄罗斯的展望
Pub Date : 2018-08-16 DOI: 10.17073/0021-3438-2018-4-31-44
A. Gasanov, A. Naumov, O. V. Yurasova, I. Petrov, T. Litvinova
The paper presents a review of some trends observed on the world market of rare-earth elements (REE). This review takes into account actual changes in the commercial and industrial policy of China and the current trends of REE consumption. Main characteristics of the modern REE markets are considered. The paper provides an assessment of world production volumes, world trade and prices. The article describes the REE market behavior in 2000–2020 and provides a forecast of main indicators and prices up to 2020. It contains a description of current world REE resources, production and trade over the main countries. In addition, the prices and the main buyers of REE are specified indicating the forecast of consumption. The prospects of the Russian REE market are estimated taking into account the «Development of the Rare and Rare-Earth Elements Industry» subprogram implemented as part of the State Program of the Russian Federation «Industry Development and Competitiveness Improvement». The purpose of the subprogram is to create a competitive rare-earth industry of an integrated production cycle in the Russian Federation in order to satisfy the needs of the domestic defense industry complex, civil industries and enter the foreign markets. It is noted that this subprogram should be upgraded with regard to changes in the market conditions and development of rare-earth elements production in the Russian Federation including by means of statutory, non-tariff and technical regulation. Loparite and apatite will remain the main sources of rare-earth elements as raw materials for industrial processing in Russia in the near future, while REE production from apatite will increase. It is emphasized that the prospects of REE development in Russia consist not so much in increasing the primary production as in establishing new plants consuming rare-earth products.
本文综述了世界稀土市场的一些趋势。本次评估考虑了中国商业和工业政策的实际变化以及当前稀土消费的趋势。分析了现代稀土市场的主要特征。这份文件提供了对世界产量、世界贸易和价格的评估。本文描述了2000-2020年的稀土市场行为,并对2020年前的主要指标和价格进行了预测。它包含了当前世界稀土资源,生产和贸易的主要国家的描述。此外,还对稀土的价格和主要买家进行了说明,以表明消费量的预测。俄罗斯稀土市场的前景将考虑到作为俄罗斯联邦“工业发展和竞争力提高”国家计划一部分实施的“稀土和稀土元素工业发展”子计划。该子计划的目的是在俄罗斯联邦建立一个具有竞争力的综合生产周期的稀土工业,以满足国内国防工业综合体、民用工业和进入国外市场的需要。委员会指出,本次级方案应根据俄罗斯联邦市场条件的变化和稀土元素生产的发展,包括通过法定、非关税和技术条例加以改进。在不久的将来,洛帕利石和磷灰石仍将是俄罗斯工业加工稀土元素的主要来源,而磷灰石的稀土产量将增加。强调指出,俄罗斯稀土开发的前景不在于增加初级产量,而在于建立新的工厂来消费稀土产品。
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引用次数: 1
INVESTIGATION OF POSSIBILITY TO PRODUCE HIGH-STRENGTH BORON ALUMINUM SHEETS WITHOUT HOMOGENIZATION AND QUENCHING OPERATIONS 研究生产高强度硼铝板的可能性,而不需要均质和淬火操作
Pub Date : 2018-06-14 DOI: 10.17073/0021-3438-2018-3-59-67
K. Y. Chervyakova, N. Belov, M. Samoshina, A. Yakovlev
Al–Cu–Mn (Zr) alloys feature high strength and processability without any thermal treatment operations. Al–2%Cu–1,5%Mn–2%B and Al–2%Cu–1,5%Mn–0,4%Zr–2%B alloys were obtained in order to investigate the possibility of producing a aluminum boroncontaining alloy in the form of high-strength sheet rolled stock without thermal treatment. Melting was performed in the RELTEK induction furnace with intense melt stirring to eliminate sedimentation of boride refractory particles. Melting temperature was 950– 1000 °С. Melt was poured into 40×120×200 mm graphite casting molds. Calculation methods (Thermo-Calc) were used to demonstrate that manganese forms complex borides with aluminum and zirconium at a melting temperature while there is enough manganese in liquid and there is practically no zirconium left. Experimental methods (electronic scanning microscopy and electron microprobe analysis) proved the formation of the complex AlB2Mn2 boride, however, manganese remained in a solid solution is enough to form the Al20Cu2Mn3 phase particles in the amount up to 7 wt.%. In the alloy with zirconium, boron stimulates primary Al3Zr crystal separation and, therefore, zirconium content left in the aluminum solid solution is not sufficient for hardening. It is shown that it is possible to produce thin-rolled steel with a thickness of less than 0,3 mm with uniformly distributed clusters of the boride phase with a particle size of less than 10 μm. A high level of strength up to 543 MPa is reached without the use of hardening and aging due to the precipitation of Al20Cu2Mn3 phase dispersions during hot deformation (t =450 °C).
Al-Cu-Mn (Zr)合金具有高强度和加工性,无需任何热处理操作。制备了al - 2% cu - 1,5% mn - 2% b和al - 2% cu - 1,5% mn - 0,4% zr - 2% b两种合金,探讨了不经热处理以高强度板料形式生产含铝硼合金的可能性。在RELTEK感应炉中进行熔炼,并进行强烈的熔体搅拌,以消除硼化物耐火颗粒的沉积。熔化温度为950 - 1000°С。熔体倒入40×120×200毫米石墨铸造模具中。用计算方法(热钙法)证明了锰在熔融温度下与铝和锆形成复合硼化物,而液体中有足够的锰,几乎没有锆留下。实验方法(电子扫描显微镜和电子探针分析)证明了复合al2mn2硼化物的形成,然而,锰在固溶体中保留足以形成Al20Cu2Mn3相颗粒,其量高达7wt .%。在含锆合金中,硼刺激初生Al3Zr晶体分离,因此,铝固溶体中留下的锆含量不足以进行硬化。结果表明,可以制备出厚度小于0.3 mm且晶粒尺寸小于10 μm的硼化物相团簇均匀分布的薄轧钢。由于在热变形(t =450°C)过程中析出Al20Cu2Mn3相分散体,在不使用硬化和时效的情况下,达到了高达543 MPa的高强度。
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引用次数: 0
FROM METALLURGY OF GRANULES TO ADDITIVE TECHNOLOGIES 从颗粒冶金到添加剂技术
Pub Date : 2018-06-14 DOI: 10.17073/0021-3438-2018-3-84-94
A. Timofeev, A. Logacheva
OJSC «Kompozit» traces its history back to the Central Research Institute of Materials Science (CRIMS) and successfully acts as a leading material science institute in the rocket and space industry up to the present day. The enterprise uses and improves state-of-theart technologies, and creates a variety of new metal, non-metallic, composite and ceramic materials. This article provides an overview of powder sector development from the metallurgy of granules to additive technologies and shows the participation of MISIS graduates. The experience of OJSC «Kompozit» in the manufacturing of parts by selective electron beam melting (SEBM) of home-made VT6S titanium alloy powders. Initial powders are obtained by plasma centrifugal spraying of the bar stock. It is shown that the powders feature an ideal spherical shape, low defect rate, high processability and fully meet the process requirements. The microstructure and properties of samples and parts obtained by the SEBM are studied.
OJSC«Kompozit»的历史可以追溯到中央材料科学研究所(CRIMS),并成功地成为火箭和航天工业中领先的材料科学研究所。企业采用和改进先进技术,创造了多种新型金属、非金属、复合材料和陶瓷材料。本文概述了粉末行业的发展,从颗粒冶金到添加剂技术,并展示了MISIS毕业生的参与。OJSC«Kompozit»通过选择性电子束熔化(SEBM)制造国产VT6S钛合金粉末零件的经验。初始粉末是通过等离子体离心喷涂棒材获得的。结果表明,该粉末具有理想的球形、低缺陷率、高加工性等特点,完全满足工艺要求。研究了SEBM制备的样品和零件的显微组织和性能。
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引用次数: 1
FUNDAMENTALS OF WEAR-RESISTANT COATING PRODUCTION FROM CHROMIUM CARBIDE POWDER MIXTURE WITH BINDER METAL BY EXPLOSIVE COMPACTION 用爆炸压实法将碳化铬粉末与结合剂金属混合生产耐磨涂层的基本原理
Pub Date : 2018-06-14 DOI: 10.17073/0021-3438-2018-3-68-83
A. Krokhalev, V. Kharlamov, S. Kuzmin, V. Lysak
The article presents experimental data on explosive compaction of chromium carbide (Cr3C2) powder mixtures with metals (Ti, Ni, Cu) provided with theoretical explanations. These data were used as a basis for stating science-based principles of composition selection and technology development to produce antifriction wear-resistant chromium carbide hard alloys and coatings by explosion. Explosive compaction of powder mixtures was carried out according to a scheme using a normally incident plane detonation wave in a wide range of loading parameters (powder heating temperature in shock waves varied from 200 to1000 °Cand maximum shock compression pressure varied from 4 to 16 GPa during experiments). Phase transformation analysis was carried out by the numerical thermodynamic modeling of phase equilibrium using the Thermo-Calc software. Microstructure, chemical and phase compositions were studied using optical («Axiovert 40МАТ» by CarlZeiss,Germany), scanning («Versa 3D» and «Quanta 3D FEG» byFEI,USA), transmission («BS 540» byTesla,Czech Republic, «Titan 80-300» and «Tecnai G2 20F» byFEI,USA) electron microscopes and «Solver Pro» atomic force microscope (LLC «NT-MDT», Zelenograd). Temperature stability and oxidation resistance at elevated temperatures of the materials obtained by explosion was studied using thermogravimetric analysis (TGA) using the «STA 449 F3 Jupiter» instrument (NETZSCH, Germany) in the synthetic air environment when heated to1500 °C. Tribological tests were carried out on the MI-1M friction machine (MEZIMiV,Moscow) according to the pin-on-ring scheme with plunging in distilled water environment. The mechanisms of consolidation and formation of strong boundaries between powder material particles during explosive compaction are described. It is shown that hard alloys of chromium carbide with titanium bond obtained by explosion retain their phase compositions without any changes and resist to oxidation up to600 °C, and also have significantly better anti-friction properties and wear resistance than the SGP-0,5 and KHN-20 materials used in water-lubricated friction couples until the present time.
本文介绍了碳化铬(Cr3C2)粉末与金属(Ti、Ni、Cu)混合的爆炸压实实验数据,并给出了理论解释。这些数据可作为阐述基于科学原理的成分选择和技术开发的基础,以爆炸生产耐磨耐磨碳化铬硬质合金和涂层。在不同的加载参数下(冲击波中粉末加热温度为200 ~ 1000℃,最大冲击压缩压力为4 ~ 16 GPa),采用正入射面爆震波对粉末混合物进行了爆炸压实。采用hot - calc软件对相平衡进行数值热力学模拟,进行相变分析。使用光学(德国卡尔蔡司的«Axiovert 40МАТ»),扫描(美国fei的«Versa 3D»和«Quanta 3D FEG»),透射(捷克共和国特斯拉的«BS 540»,美国fei的«Titan 80-300»和«Tecnai G2 20F»)电子显微镜和«Solver Pro»原子力显微镜(LLC«NT-MDT»,泽列诺格勒)研究了微观结构,化学和相组成。使用«STA 449 F3 Jupiter»仪器(德国NETZSCH)在合成空气环境中加热至1500°C时,使用热重分析(TGA)研究了爆炸获得的材料在高温下的温度稳定性和抗氧化性。在MI-1M摩擦机上(莫斯科MEZIMiV公司),采用针环方案,在蒸馏水环境下进行了摩擦学试验。描述了在爆炸压实过程中粉末材料颗粒之间的固结和强边界形成的机制。结果表明,爆炸法制备的含钛键的硬质碳化铬合金相组成保持不变,抗氧化温度高达600℃,其抗摩擦性能和耐磨性明显优于迄今为止用于水润滑摩擦副的SGP-0、5和kn -20材料。
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引用次数: 4
STRUCTURE AND MAGNETIC PROPERTIES OF WC–50%Cо MODEL ALLOYS CONTAINING TaC ADDITIVES 含TaC的wc - 50% cmo模型合金的结构和磁性能
Pub Date : 2018-06-14 DOI: 10.17073/0021-3438-2018-3-49-58
A. Zaitsev, I. Konyashin, E. N. Avdeenko, N. Shvyndina, E. Levashov
The structure and magnetic properties of model high-cobalt WC–50%Co alloys with different carbon content and 1,6–5,6 wt.% TaC additives are studied. Model alloys are obtained by liquid-phase sintering of powder mixtures at 1420 °C, and their composition is described by the formula: 50%Co + 50%WC + xTaC + yC, where x = 0; 1,6; 2,6; 3,6; 4,6; 5,6 wt.%, y = 0; 0,2; 0,5 wt.%. It is shown that (Ta,W)C phase precipitates are present in all the investigated alloys, whereby at up to 3,6 wt.% TaC concentration the (Ta,W)C grains have a needle shape, and at ³3,6 wt.% TaC concentration the shape of the (Ta,W)C grains becomes spherical. (Ta,W)C phase precipitates are located both in the Co-binder and along the WC grain boundaries. The (Ta,W)C phase lattice parameter in low-carbon alloys lies in the range from 0,4438 nm for the 1,6 % TaC alloy up to 0,4451 nm for the 4,6 % TaC alloy. According to EDX analysis, the concentration of dissolved tungsten in the cobalt phase is independent of the TaC content and strongly depends on the total carbon content, and for alloys with high, elevated and low carbon content it is 7, 12 and 17 wt.%, respectively. TaC addition in alloys with a low and elevated carbon content leads to an increase in coercive force by 875 A/m and a decrease in magnetic saturation by 5–10 Gs·m3/g. The experimental results allowed putting forward a hypothesis about the possibility of forming dispersed tantalumcontaining precipitates in the binder phase.
研究了不同碳含量和添加1,6 - 5,6 wt.% TaC的模型高钴WC-50%Co合金的组织和磁性能。粉末混合物在1420℃液相烧结得到模型合金,其组成为:50%Co + 50%WC + xTaC + yC,其中x = 0;1、6;2、6;3、6;4、6;5,6 wt.%, y = 0;0, 2;0、5 wt. %。结果表明,在所有合金中均存在(Ta,W)C相析出,当TaC浓度达到3.6 wt.%时,(Ta,W)C晶粒呈针状;当TaC浓度达到3.6 wt.%时,(Ta,W)C晶粒呈球形。(Ta,W)C相既位于co -粘结剂内,也沿WC晶界析出。低碳合金的(Ta,W)C相晶格参数范围为(1,6 % TaC合金)0,4438 nm至4,6 % TaC合金(0,4451 nm)。根据EDX分析,钴相中溶解钨的浓度与TaC含量无关,而与总碳含量密切相关,对于高碳、高碳和低碳合金,其浓度分别为7、12和17 wt.%。在低碳和高碳合金中加入TaC,矫顽力增加875 a /m,磁饱和降低5 ~ 10 g·m3/g。实验结果提出了在粘结相中形成分散的含钽析出相的可能性的假设。
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引用次数: 0
PROBLEMS OF ANALYTICAL CONTROL IN PRODUCTION OF RARE AND PRECIOUS METALS 稀有贵金属生产中的分析控制问题
Pub Date : 2018-06-14 DOI: 10.17073/0021-3438-2018-3-19-35
Y. Karpov, V. B. Baranovskaya
The article focuses on one of the important issues in rare and precious metals industry development – analytical control. It reviews the current state, importance, problems and prospects for analytical control development as an integral part of the rare and precious metal production and product quality assurance. Modern analytical control methods are described, namely atomic spectral, mass spectral, X-ray fluorescent and combined ones as well as their rational applications. It is shown that scientific and technological progress is inextricably linked with a drastic increase in the nomenclature of materials based on rare and precious metals and higher requirements for their quality. This will require creating new and improving existing analytical control methods, their standardization and metrological support. This work should involve research organizations in theRussianAcademy of Sciences, universities, industry research centers with research laboratories that have survived in the country after theSoviet Union dissolution, as well as promote plant research activities. It is necessary to effectively use the achievements of advanced analytical laboratories abroad, participate in international comparative tests. At the same time, special attention is paid to unsolved problems – scientifically justified statement of requirements for new types of products based on rare and precious metals; development and metrological assessment of sampling methods; development of high-quality metrological support for analytical control of rare and precious metal production; improvement of analytical methods; standardization of analytical methods; accreditation of analytical laboratories; training of highly qualified analytical chemists.
本文重点讨论了稀有贵金属工业发展中的一个重要问题——分析控制。综述了分析控制作为稀有贵金属生产和产品质量保证的组成部分的发展现状、重要性、问题和前景。介绍了现代分析控制方法,即原子光谱法、质谱法、x射线荧光法和组合法,以及它们的合理应用。报告显示,科学和技术进步与以稀有和贵重金属为基础的材料的命名急剧增加以及对其质量的更高要求是密不可分的。这将需要创建新的和改进现有的分析控制方法,其标准化和计量支持。这项工作应涉及俄罗斯科学院的研究机构、大学、工业研究中心的研究实验室,这些研究中心在苏联解体后在该国幸存下来,并促进植物研究活动。要有效利用国外先进分析实验室的成果,参与国际比较试验。同时,特别注意未解决的问题- -对以稀有和贵重金属为基础的新型产品提出科学合理的要求说明;抽样方法的发展和计量评价;开发高质量的稀有贵金属生产分析控制计量支持改进分析方法;分析方法标准化;认可分析化验室;培养高素质的分析化学家。
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Izvestiya Vuzov Tsvetnaya Metallurgiya (Proceedings of Higher Schools Nonferrous Metallurgy
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