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Strategic Technologies Selection for Oil Production: An Application of Attractiveness-Capability Matrix of Technology 石油生产战略技术选择:技术吸引力-能力矩阵的应用
Pub Date : 2020-12-17 DOI: 10.22050/IJOGST.2020.231146.1551
S. Mohammadzadeh, N. Mokhtarzadeh, M. Rasaei
Rapid development of technologies, their increasing complexity and variety, together with limited organizational resources and efforts for survival in industrial competitions have made the task of appropriate technology selection a major challenge. The present research is aimed at the formulation of technology strategy related to oil production in one of the west Karoon oil fields in Iran. At the first, the processes and challenges of production in the studied oil field are recognized by the experts’ survey. Then, the priority of the challenges is evaluated and four key challenges of the considered field are recognized by using a paired comparison questionnaire and Chang Fuzzy AHP. In the next step, the existing and new technologies of oil production in the four recognized key challenges are determined. For each of the recognized technologies, the attractiveness assessment and capability assessment questionnaire are designed based on Jolly indexes and distribute in a sample composed of production engineering experts. Sampling is done by the non-random and purposive-judgmental method. Based on the results of the questionnaires, the attractiveness-capability matrix is designed by Morin’s model, and then based on the obtained technology portfolio, the strategies of each of the four areas are formulated and discussed.
技术的快速发展,其复杂性和多样性的增加,加上有限的组织资源和在工业竞争中生存的努力,使适当的技术选择任务成为一项重大挑战。本研究的目的是在伊朗西部Karoon油田制定与石油生产有关的技术战略。首先,通过专家调研,认识到所研究油田的生产过程和面临的挑战。然后,采用配对比较问卷法和常模糊层次分析法对挑战的优先级进行了评估,并识别了所考虑领域的四个关键挑战。在接下来的步骤中,确定了四个公认的关键挑战中现有的和新的石油生产技术。针对每一项被认可的技术,根据乔利指数设计了吸引力评估和能力评估问卷,并在由生产工程专家组成的样本中分发。抽样采用非随机、目的性判断的方法。基于问卷调查的结果,采用Morin模型设计了吸引力-能力矩阵,并在得到的技术组合基础上,制定并讨论了四个领域的策略。
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引用次数: 2
Mechanistic Study of Effect of Ultrasonic Radiation on Asphaltenic Crude Oils 超声辐射对沥青质原油影响的机理研究
Pub Date : 2020-10-01 DOI: 10.22050/IJOGST.2020.246788.1562
S. M. Mousavi, S. Jafari, M. Schaffie, S. N. Apourvari
Ultrasonic irradiation is a new, economic, and environmentally friendly technique for treating asphaltene aggregation in petroleum industry. In this study, the effect of ultrasonic radiation on asphaltene formation is investigated using conventional optical microscopy, viscosity measurement, and Fourier-transform infrared spectroscopy (FTIR). To this end, five crude oil samples, collected from different reservoirs, are used, and the effect of ultrasonic radiation on the structure of the crude oils is investigated at various exposure times. The results show that, at an optimum radiation time, the ultrasonic waves can break the asphaltene clusters and shift the size distribution of the asphaltene aggregate to a smaller size. In addition, the FTIR analysis reveals structural changes in the composition of the crude oil after the ultrasonic irradiation. By increasing the ultrasound exposure time, the viscosity of the asphaltenic oil first decreases to a minimum before rising again. Moreover, the measurement of asphaltene and resin content of the crude oils indicates that at exposure times longer than the one leading to the minimum viscosity, resin molecules are broken upon exposure to ultrasound. This can be the main reason for the existence of an optimum time in the application of ultrasonic radiation, after which the percentage of asphaltene particles and the viscosity of the crude oils increase.
超声波辐照是石油工业中处理沥青质团聚体的一种经济、环保的新技术。在这项研究中,利用常规光学显微镜、粘度测量和傅里叶变换红外光谱(FTIR)研究了超声波辐射对沥青质形成的影响。为此,使用了从不同储层收集的5个原油样品,并研究了超声波辐射在不同暴露时间下对原油结构的影响。结果表明,在最佳的辐射时间,超声波可以破坏沥青质团簇,使沥青质集料的粒径分布更小。此外,FTIR分析还揭示了超声波辐照后原油成分的结构变化。通过增加超声波暴露时间,沥青质油的粘度首先降低到最小值,然后再次上升。此外,原油沥青质和树脂含量的测量表明,在暴露时间超过导致最小粘度的时间时,树脂分子在超声波暴露时被破坏。这可能是超声波辐射应用存在最佳时间的主要原因,在此之后,沥青质颗粒的百分比和原油的粘度增加。
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引用次数: 1
Application of SnO2/Alumina Nanocatalyst in Removal of Naphthenic Acids from Crude Oil SnO2/氧化铝纳米催化剂在原油中环烷酸脱除中的应用
Pub Date : 2020-10-01 DOI: 10.22050/IJOGST.2020.250990.1565
Taleb Eidy, S. Hosseini, G. Marandi
The separation of naphthenic acids from crude oil is difficult, and the presence of such materials in crude oil reduces its value. In this work, using catalytic esterification with methanol, naphthenic acids of crude oil were removed to reduce their harmful effects. SnO2/γ-Al2O3 nanocatalyst was synthesized and used to convert naphthenic acids of crude oil in a fixed bed catalytic reactor. The nanocatalyst was characterized by the X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), and Brunauer–Emmett–Teller (BET) surface area techniques. The XRD revealed the formation of rutile SnO2 on alumina, and the FESEM approved that the catalyst is comprised of nanoparticles with a diameter in the range of 50 to 90 nm. The BET indicated that the catalyst has a mesopore structure with a surface area of 213.4 m2·g–1. The optimal conditions for the catalytic esterification process of naphthenic oil were determined. The temperature of the reduction of the total acid number (TAN) of crude oil ranged from 250 to 360 °C, and the TAN was reduced to less than 0.5 mg KOH/g in this temperature range. A methanol-to-oil ratio (M/O) of 2 wt %, a velocity space of 2.5 h–1, a reaction temperature of 300 °C, and atmospheric pressure were selected as the optimal conditions for the removal of naphthenic acids. Under these conditions, 83% of naphthenic acids was removed. The study indicated that SnO2/γ-Al2O3 could be a promising nanocatalyst for the reduction of total acid of crude oil under mild conditions.
从原油中分离环烷酸是困难的,而且这种物质在原油中的存在降低了其价值。本文采用甲醇催化酯化法,对原油中的环烷酸进行脱除,以降低其对原油的有害影响。合成了SnO2/γ-Al2O3纳米催化剂,并在固定床催化反应器中用于原油环烷酸的转化。采用x射线衍射(XRD)、场发射扫描电镜(FESEM)和布鲁诺尔-埃米特-泰勒(BET)表面积技术对纳米催化剂进行了表征。XRD表征了氧化铝表面形成了金红石型SnO2, FESEM表征了催化剂由直径为50 ~ 90nm的纳米颗粒组成。BET结果表明,该催化剂具有介孔结构,比表面积为213.4 m2·g-1。确定了环烷油催化酯化反应的最佳工艺条件。原油总酸值(TAN)还原的温度范围为250 ~ 360℃,在此温度范围内,TAN被还原到小于0.5 mg KOH/g。选择甲醇油比(M/O)为2wt %,速度空间为2.5 h-1,反应温度为300℃,反应压力为常压,为环烷基酸脱除的最佳条件。在此条件下,环烷酸的去除率为83%。研究表明,在温和条件下,SnO2/γ-Al2O3是一种很有前途的还原原油总酸的纳米催化剂。
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引用次数: 0
Simplified Automatic Seismic to Well Tying Using Smooth Dynamic Time Warping Technique in R 基于平滑动态时间翘曲技术的R简化地震与井自动连接
Pub Date : 2020-10-01 DOI: 10.22050/IJOGST.2020.234641.1552
Afshin Amiri, M. Bagheri, M. Riahi
Seismic well tying is a crucial part of the interpretation phase in exploration seismology. Tying wells usually involves forward modeling a synthetic seismogram from sonic and density logs and then matching the obtained synthetic seismogram to the seismic reflection data. A huge amount of time is required to deal with it, yet the outcome signal may not be satisfying and may be suffering a low cross correlation between the seismic signal and the synthetic one; it also requires a high quality synthetic trace. Another problem with the so-called manual tying is that the tying process is not repeatable, indicating that one can rarely obtain the same stretched and squeezed signal if the tying procedure is repeated. In recent years, some researchers have used the dynamic time warping (DTW) method to address well tying problems. They have obtained good results according to the correlation between the seismic signal and the warped synthetic signal. This research demonstrates that the result will be better if filtering is applied before tying, and then the warped signal is smoothed. We also propose a simpler algorithm for extracting a warped signal from the warping curve and the original synthetic trace, which gives rise to better performance for well tying.
地震井系是勘探地震学解释阶段的重要组成部分。打井通常需要对声波测井和密度测井合成地震图进行正演模拟,然后将合成地震图与地震反射数据进行匹配。处理地震信号需要大量的时间,但输出的信号可能不令人满意,并且地震信号与合成信号之间可能存在较低的相互关系;它还需要高质量的合成痕迹。所谓的手动打结的另一个问题是打结过程不可重复,这表明如果重复打结过程,很少能获得相同的拉伸和压缩信号。近年来,一些研究人员开始使用动态时间规整(DTW)方法来解决钻井问题。根据地震信号与扭曲合成信号的相关性,取得了较好的效果。研究表明,如果在捆扎前进行滤波,然后对扭曲的信号进行平滑处理,效果会更好。我们还提出了一种更简单的从扭曲曲线和原始合成轨迹中提取扭曲信号的算法,从而提高了井系的性能。
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引用次数: 0
Simulation and Economic Evaluation of Polygeneration System for Coproduction of Power, Steam, CH3OH, H2, and CO2 from Flare Gas 利用火炬气联产电力、蒸汽、CH3OH、H2和CO2的多联产系统仿真与经济评价
Pub Date : 2020-10-01 DOI: 10.22050/IJOGST.2020.227023.1547
A. Vatani, M. Jafari, Mohammad Shahab Deljoo
Today, one of the challenging issues all over the world is the appropriate use of flare gases in oil, gas, and petrochemical industries. Burning flare gases having high heating value results in economic losses and the pollution of the environment. There are several methods to use flare gases; the heat and power generation, the production of valuable fuels, or the separation of more precious components are examples of these methods. In this study, a polygeneration system is designed and simulated for the coproduction of power, steam, methanol, H2, and CO2 from the flare gases in South Pars and Assaluyeh gas fields. The polygeneration system has advantages such as reducing greenhouse gases and the coproduction and sales of energy-related products. The polygeneration system for converting flare gases to energy and various products includes an acid gas removal unit, a synthesis gas production unit, a methanol synthesis unit, a hydrogen purification unit, a combined heat and power generation unit, and a CO2 capture unit. The purpose of this study is to conduct an economic evaluation of the polygeneration system and obtain the total capital cost, the operating profit, and the payback period of this process. The simulation results show that using 9690 kg/h of flare gases produces 8133 kg/h methanol, 653.7 kg/h hydrogen, 46950 kg/h nitrogen, 9103 kg/h CO2, 109850 kg/h medium-pressure steam, and 3.7 MW power. The economic evaluation results show that in the polygeneration system, the total raw material cost and the total utilities consumption cost are $193.8 and $1859.5 per hour respectively, and the total product sales and the total utility sales are $12941.8 and $2243.5 per hour respectively; also, the operating profit is $13132 per hour. Also, the equipment cost, the installation cost, the total capital cost, and the total operating cost are $29.7 million per year, $39.2 million per year, $71 million per year, and $27.9 million per year respectively; finally, the payback period is 1.5 years.
今天,世界上最具挑战性的问题之一是在石油、天然气和石化工业中适当使用火炬气。燃烧具有高热值的火炬气会造成经济损失和环境污染。使用火炬气体有几种方法;热和发电,生产有价值的燃料,或分离更珍贵的成分是这些方法的例子。在本研究中,设计并模拟了一个多联产系统,用于从South Pars和Assaluyeh气田的火炬气中联合生产电力、蒸汽、甲醇、H2和CO2。多联产系统具有诸如减少温室气体和联合生产和销售能源相关产品等优点。用于将火炬气体转化为能源和各种产品的多联产系统包括酸气去除单元、合成气生产单元、甲醇合成单元、氢净化单元、热电联产单元和CO2捕获单元。本研究的目的是对多电联产系统进行经济评估,并获得该过程的总资金成本、运营利润和投资回收期。仿真结果表明,使用9690 kg/h的火炬气可产生甲醇8133 kg/h、氢气653.7 kg/h、氮气46950 kg/h、二氧化碳9103 kg/h、中压蒸汽109850 kg/h,功率3.7 MW。经济评价结果表明,在多电联产系统中,原材料总成本和公用事业总消耗成本分别为193.8美元和1859.5美元/小时,产品总销售额和公用事业总销售额分别为12941.8美元和2243.5美元/小时;营业利润是每小时13132美元。设备成本、安装成本、总资本成本和总运营成本分别为2970万美元/年、3920万美元/年、7100万美元/年和2790万美元/年;最后,投资回收期为1.5年。
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引用次数: 1
Screening of Enhanced Oil Recovery Methods in One of Iran’s Offshore Oil Fields 伊朗某海上油田提高采收率方法筛选
Pub Date : 2020-10-01 DOI: 10.22050/IJOGST.2020.237415.1553
M. B. Moghaddam, Mostafa Fathalizade
Enhanced oil recovery (EOR) is a vital part of the process of oil production from sandstone and carbonate reservoirs. Maintaining and increasing oil production from many fields require proper selection, design, and implementation of EOR methods. The selection of EOR methods for specific reservoir conditions is one of the most difficult tasks for oil and gas companies. Screening of different EOR techniques considering previous experiences from the methods applied in other fields is a first step in the recommendation of any costly EOR operations. In this paper, EORgui software was utilized to screen eight enhanced oil recovery methods in one of Iran’s offshore sandstone oil fields. The reservoir is composed of two sections with different fluid properties, namely API, viscosity, and oil composition, but relatively homogeneous rock properties and high permeability (1500 mD). The results show that polymer flooding is technically the most suitable enhanced oil recovery method in the upper zone of the reservoir with a high percentage matching score of 90%, and immiscible gas injection with a matching score of 83% is ranked second. For the lower part of the reservoir containing a fluid with much higher viscosity, immiscible gas injection (83% matching) can be recommended. Furthermore, polymer flooding predictive module (PFPM) was utilized to investigate the impact of polymer concentration on oil recovery performance of the upper part with an ultimate recovery of about 40% at the optimum concentration.
提高采收率(EOR)是砂岩和碳酸盐岩油藏采油过程的重要组成部分。保持和提高许多油田的石油产量需要正确的选择、设计和实施EOR方法。针对特定储层条件选择提高采收率方法是油气公司最困难的任务之一。考虑到以往在其他领域应用的方法的经验,筛选不同的提高采收率技术是推荐任何昂贵的提高采收率操作的第一步。本文利用EORgui软件对伊朗某海上砂岩油田的8种提高采收率方法进行了筛选。该油藏由两个流体性质不同的部分组成,即API、粘度和油成分,但岩石性质相对均匀,渗透率较高(1500 mD)。结果表明,聚合物驱在技术上是储层上部最适合的提高采收率方法,其匹配度高达90%,非混相注气的匹配度为83%。对于储层下部含有粘度高得多的流体,可以推荐注非混相气体(匹配度为83%)。此外,利用聚合物驱预测模块(PFPM)研究了聚合物浓度对上部采收率的影响,在最佳浓度下,最终采收率约为40%。
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引用次数: 0
Application of Bayesian Statistics in Hydraulic Flow Units Modeling and Permeability Prediction (A case study Carbonate Reservoir in SW Iran) 贝叶斯统计在水力流动单元建模及渗透率预测中的应用(以伊朗西南部碳酸盐岩储层为例)
Pub Date : 2020-10-01 DOI: 10.22050/IJOGST.2020.225995.1544
Arian Ahmadi, M. Abdideh
The determination of rock types for petrophysical studies has a wide range of applications. It is widely used in drilling, production, and especially in the study and characterization of reservoirs. Zoning of flow units and permeability estimation is one of the challenging tasks of reservoir studies, which uses the integration of data from well logs and analysis of the core. In this study, a Bayesian theory-based statistical modeling method is proposed to identify hydraulic flow units in coreless wells using the concept of hydraulic flow unit and then permeability estimation. In the flow zone indicator (FZI) method, the formation is divided into five hydraulic flow units. In the Winland R35 ethod, however, it is divided into four hydraulic flow units. The Bayesian statistical model divides the existing complex carbonate reservoir rock data into three hydraulic flow units with the most probability of similarity. The second and third hydraulic flow units have closer properties compared to the first hydraulic unit. The Bayesian method-based permeability estimation modeling has acceptable precision, and validation of its results with core data indicates a precision factor of 0.96. The findings of this study can help in better understanding of the concept of flow units and more effective estimation of the permeability of the rocks of the heterogeneous carbonate reservoir.
岩石物理研究中岩石类型的确定具有广泛的应用。它广泛应用于钻井、生产,特别是储层的研究和表征。流体单元分区和渗透率估算是储层研究中具有挑战性的任务之一,这需要将测井数据和岩心分析相结合。本文提出了一种基于贝叶斯理论的统计建模方法,利用水力流量单元的概念识别无芯井的水力流量单元,进而估算渗透率。在流动区指示法(FZI)中,地层被划分为5个水力流动单元。然而,在Winland R35方法中,它被分为四个液压流量单元。贝叶斯统计模型将现有复杂碳酸盐岩储层数据划分为相似概率最大的3个水力流动单元。与第一液压单元相比,第二和第三液压流量单元具有更接近的性能。基于贝叶斯方法的渗透率估算模型精度可接受,用岩心数据验证其精度因子为0.96。研究结果有助于更好地理解流动单元的概念,更有效地估计非均质碳酸盐岩储层岩石的渗透率。
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引用次数: 0
Seismic Attribute Analysis and 3D Model-Based Approach to Reservoir Characterization of “KO” Field, Niger Delta 尼日尔三角洲“KO”油田地震属性分析及三维模型储层表征方法
Pub Date : 2020-10-01 DOI: 10.22050/IJOGST.2020.232984.1550
J. S. Abe, Kenneth Okosun
Modelling involves the use of statistical techniques or analogy data to infill the inter-well volume producing images of the subsurface. Integration of available data sets from “KO” field were used to identify hydrocarbon prospects and by means of interpolation, populate the facies and petrophysical distribution across the field to define the reservoir properties for regions with missing logging data[KO1] . 3D seismic data, check-shot data, and a series of well logs of four wells were analyzed, and the analysis of the well logs was performed using the well data. The synthetic seismogram produced from the well ties [M.N.2] [KO3] was used to map horizon slices across the reservoir regions. Four horizons and fifteen faults, including one growth fault, four major faults, and other minor faults, all in the time domain were mapped. Attribute analyses were carried out, and a 3D static model comprised of the data from the isochore maps, faults, horizons, seismic attributes, and the various logs generated was built. A stochastic method was also employed in populating the facies and petrophysical models. Two hydrocarbon-bearing sands (reservoirs S1 and S2) with depth values ranging from –1729 to 1929 m were mapped. The petrophysical analysis gave porosity values ranging from 0.18 to 0.24 across the reservoirs, and the permeability values ranged from 2790 to 5651 mD. The water saturation (Sw) of the reservoirs had an average value of 50% in reservoir S1 and 47% in reservoir S2. The depth structure maps generated showed an anticlinal structure in the center of the surfaces, and the mapped faults with the four wells were located in the anticlinal structure. The reserve estimate for the stock tank oil initially in place (STOIIP) of the reservoirs was about 70 mmbbl, and the gas initially in place (GIIP) of the reservoirs ranged from 26714 to 63294 mmcf. The result of the petrophysical analysis revealed the presence of hydrocarbon at favorable quantities in the wells, while the model showed the distribution of these petrophysical parameters across the reservoirs. Modelling involves the use of statistical techniques or analogy data to infill the inter-well volume producing images of the subsurface. Integration of available data sets from “KO” field were used to identify hydrocarbon prospects and by means of interpolation, populate the facies and petrophysical distribution across the field to define the reservoir properties for regions with missing logging data[KO1] . 3D seismic data, check-shot data, and a series of well logs of four wells were analyzed, and the analysis of the well logs was performed using the well data. The synthetic seismogram produced from the well ties [M.N.2] [KO3] was used to map horizon slices across the reservoir regions. Four horizons and fifteen faults, including one growth fault, four major faults, and other minor faults, all in the time domain were mapped. Attribute analyses were carried out, and a 3D static model comprised of the d
建模包括使用统计技术或类比数据来填充井间体积,产生地下图像。整合来自“KO”油田的可用数据集用于识别油气前景,并通过插值方法填充整个油田的相和岩石物性分布,以确定缺少测井数据的区域的储层性质[KO1]。分析了4口井的三维地震数据、检查数据和一系列测井数据,并利用这些数据对测井数据进行了分析。井系合成地震记录[M.N.][2] [KO3]用于绘制储层区域的层位切片。在时域上绘制了4个层位和15条断层,包括1条生长断层、4条主要断层和其他小断层。进行属性分析,建立三维静态模型,该模型由等差图、断层、层位、地震属性和生成的各种测井数据组成。采用随机方法填充相和岩石物理模型。绘制了深度为-1729 ~ 1929 m的2个含油气砂层(S1、S2)。经岩石物理分析,储层孔隙度为0.18 ~ 0.24,渗透率为2790 ~ 5651 mD, S1储层含水饱和度平均值为50%,S2储层平均为47%。生成的深度构造图显示地表中心为背斜构造,4口井所绘断层均位于背斜构造中。储层初始储油储量(STOIIP)估计约为7000万桶,初始天然气储量(GIIP)介于26714至63294万立方英尺之间。岩石物理分析结果表明,井中存在有利数量的油气,而模型显示了这些岩石物理参数在储层中的分布。建模包括使用统计技术或类比数据来填充井间体积,产生地下图像。整合来自“KO”油田的可用数据集用于识别油气前景,并通过插值方法填充整个油田的相和岩石物性分布,以确定缺少测井数据的区域的储层性质[KO1]。分析了4口井的三维地震数据、检查数据和一系列测井数据,并利用这些数据对测井数据进行了分析。井系合成地震记录[M.N.][2] [KO3]用于绘制储层区域的层位切片。在时域上绘制了4个层位和15条断层,包括1条生长断层、4条主要断层和其他小断层。进行属性分析,建立三维静态模型,该模型由等差图、断层、层位、地震属性和生成的各种测井数据组成。采用随机方法填充相和岩石物理模型。绘制了深度为-1729 ~ 1929 m的2个含油气砂层(S1、S2)。经岩石物理分析,储层孔隙度为0.18 ~ 0.24,渗透率为2790 ~ 5651 mD, S1储层含水饱和度平均值为50%,S2储层平均为47%。生成的深度构造图显示地表中心为背斜构造,4口井所绘断层均位于背斜构造中。储层初始储油储量(STOIIP)估计约为7000万桶,初始天然气储量(GIIP)介于26714至63294万立方英尺之间。岩石物理分析结果表明,井中存在有利数量的油气,而模型显示了这些岩石物理参数在储层中的分布。句子被改写了。[M.N.这个动词在上下文中没有意义,使句子不清楚。句子被改写了
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引用次数: 1
Projection Friction Stir Spot Welding: A New Welding Technique for Creating Safe and Reliable Aluminum Welds 凸出搅拌摩擦点焊:一种制造安全可靠铝焊件的焊接新技术
Pub Date : 2020-07-01 DOI: 10.22050/IJOGST.2020.208981.1527
A. Arabzadeh, S. M. Mousavizade, B. Korojy, Seyed Hosseini
A novel friction stir welding method called projection friction stir spot welding (PFSSW) was introduced to produce safe and reliable welds by using a pinless tool and a specially-designed projection on the surface of a backing anvil. This projection along with the tool rotation speed plays an important role in having a reliable joint with excellent mechanical properties and good surface appearance. This welding technique can be widely developed in oil and gas, as well as in automotive, aerospace, and transportation, industry. The effect of tool rotation speed (1000, 1600, 2000 rpm) on the hardness, microstructure, and mechanical properties of 2024 aluminum alloy sheets was investigated. The surface appearance of the welding zone showed that the keyhole was not formed, and the appearance of the weld was almost smooth. Fracture surfaces of the failed specimens present the interfacial fracture at the tool rotation speed of 1000 rpm and circumferential fracture at tool rotation speed of 1600 and 2000 rpm.
介绍了一种新型的搅拌摩擦点焊方法——投影搅拌摩擦点焊(PFSSW),该方法利用无针工具和特殊设计的背砧表面投影来实现安全可靠的焊接。这种投影随刀具转速的变化对获得具有优异机械性能和良好表面外观的可靠接头起着重要作用。这种焊接技术可以广泛应用于石油和天然气,以及汽车、航空航天和交通运输等行业。研究了刀具转速(1000、1600、2000 rpm)对2024铝合金板材硬度、显微组织和力学性能的影响。焊接区表面形貌显示未形成锁孔,焊缝外观基本光滑。在刀具转速为1000 rpm时,破坏试样断口呈现界面断裂,在刀具转速为1600和2000 rpm时呈现周向断裂。
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引用次数: 0
Investigation into Mechanism of Hydrogen Induced Cracking Failure in Carbon Steel: A Case Study of Oil and Gas Industry 碳钢氢致开裂失效机理研究——以石油天然气工业为例
Pub Date : 2020-07-01 DOI: 10.22050/IJOGST.2020.210113.1529
M. Asadipoor, A. P. Anaraki, J. Kadkhodapour, Seyed Mohammad Hesein Sharifi, A. Barnoush
Abstract Although the hydrogen induced cracking (HIC) is recognized as one of the destructive modes for pipeline and component steels serving in sour environments, the behavior of the HIC is still not fully understood. On the other hand, although many efforts have been made to identify the effects of hydrogen on laboratory steel specimens, the study of actual industrial samples has received less attention. In this paper, we have studied the mechanism of the HIC in a damaged pipe of a real case study of the oil and gas industry (finger type slug catcher) using detection, characterization, and microstructural investigation methods. The detection of the HIC in the specimens by advanced ultrasonic techniques, failure analysis using tensile tests, chemical composition analysis, optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), and energy-dispersive spectroscopy (EDS) techniques and their correlation with the microstructure, type, and morphology of the inclusions were conducted. The results indicated that the value of elements, especially carbon (0.13 wt %) and manganese (1.44 wt %), satisfies the requirement of API 5L specification. Furthermore, the inclusions, such as elongated manganese sulfide and spherical aluminum oxide, and the pearlite grains or the interfaces of the ferrite–pearlite phases played an essential role in the HIC phenomenon as nucleation and propagation places of cracks. It was also observed that HIC cracks were mostly initiated and propagated through the center or near the center of a cross-section of specimens. This region was a segregated zone where the center segregation of elements has occurred. Finally, we recognized a linear correlation between the HIC susceptibility and hardness value in steel, where by moving away from the cracks (1800 µm) to the crack edges, the hardness value increased significantly (179–203 HV), confirming the diffusion of hydrogen into hydrogen traps.
摘要氢致开裂(HIC)已被公认为是管道钢和构件钢在酸性环境下的破坏模式之一,但氢致开裂的机理尚不完全清楚。另一方面,尽管已经做出了许多努力来确定氢对实验室钢样品的影响,但对实际工业样品的研究却受到较少的关注。在本文中,我们通过检测、表征和微观结构研究方法,研究了油气行业中一个实际案例(指状段塞流捕集器)损坏管道中HIC的机理。采用先进的超声技术、拉伸试验失效分析、化学成分分析、光学显微镜(OM)、场发射扫描电镜(FE-SEM)和能量色散光谱(EDS)技术对试样中的HIC进行了检测,并分析了HIC与夹杂物的微观结构、类型和形貌的关系。结果表明,样品中碳(0.13 wt %)和锰(1.44 wt %)的含量均满足API 5L的要求。此外,细长的硫化锰和球形氧化铝等夹杂物以及珠光体晶粒或铁素体-珠光体相界面作为裂纹的形核和扩展场所,在HIC现象中发挥了重要作用。HIC裂纹的萌生和扩展主要是通过试样的中心或靠近截面的中心。这个地区是一个隔离区,在那里发生了元素的中心隔离。最后,我们认识到钢中的HIC敏感性与硬度值之间存在线性关系,当从裂纹(1800µm)移动到裂纹边缘时,硬度值显着增加(179-203 HV),证实了氢向氢阱的扩散。
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Iranian Journal of Oil and Gas Science and Technology
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