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Experimental and numerical study of the polyurethane foaming process using high-pressure CO2 高压CO2发泡聚氨酯过程的实验与数值研究
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-12-08 DOI: 10.1177/0021955X20974291
D. Hu, Chen Zhou, Tao Liu, Yichong Chen, Zhen Liu, Ling Zhao
A simulation of simultaneous bubble nucleation and growth was performed for polyurethane/CO2 physical foaming process. The single-factor and comprehensive effects of viscoelastic properties, Henry’s constant, CO2 diffusion coefficient and surface tension on the cell morphology were numerically analyzed. The results show that the cell density of PU foam (N0) increases and its average cell diameter (Dv) reduces with increased Henry’s constant and slower gas diffusion. Both N0 and Dv reduces with the curing degree (α). In addition, the effects of α and foaming conditions on the cell structure were experimentally investigated. With an increase of α at foamable range, Dv decreases continuously and N0 increases first and then declines. With increasing saturation pressure and depressurization rate or decreasing temperature, N0 increases and Dv reduces. There is an intrinsic correlation between the simulated and experimental variables, and the results of the simulation and experiment are generally consistent.
模拟了聚氨酯/CO2物理发泡过程中气泡同时成核和生长的过程。数值分析了粘弹性、亨利常数、CO2扩散系数和表面张力对细胞形态的单因素和综合影响。结果表明:随着亨利常数的增大和气体扩散速度的减慢,泡孔密度(N0)增大,泡孔平均直径(Dv)减小;N0和Dv随固化程度(α)的增大而减小。此外,还通过实验研究了α和发泡条件对细胞结构的影响。在发泡范围内,随着α的增加,Dv不断减小,N0先增大后减小。随着饱和压力和减压速率的增加或温度的降低,N0增大,Dv减小。模拟变量与实验变量之间存在内在的相关性,模拟结果与实验结果总体上是一致的。
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引用次数: 4
Effect of extrudate swell on extrusion foam of polyethylene terephthalate 挤出物膨胀对聚对苯二甲酸乙二醇酯挤出泡沫的影响
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-12-07 DOI: 10.1177/0021955X20973599
D. Tammaro, C. Walker, L. Lombardi, U. Trommsdorff
The effect of extrudate swell on extrusion foam of thermoplastic polymers is presented using an experimental approach supported by a modelling of the phenomenon. Its understanding is fundamental in designing the geometry of a die for extrusion foam and to predict foaming. The extrudate swell is the swelling of a viscoelastic material due to a fast elastic recovery after being subjected to stresses. We show that there exists a link between the extrudate swell and foaming, performing experiments with simple and complex extrusion dies to measure the expansion ratio. It was found that the expansion ratio is anisotropic and the anisotropy in the expansion of the foam is due to the extrudate swell that affects strongly the final shape of the product and it cannot be neglected in standard application for extrusion foam. A simple heuristic model was developed to predict the extrudate swell from geometrical parameters and rheological characterization of the fluid. It was found that the foaming mechanism of polyethylene terephthalate, blown with cyclopentane, changes as function of extrudate swell and the lowest density foam is achieved using the die that has the bigger extrudate swell.
用实验方法研究了热塑性聚合物的挤出膨胀对挤出泡沫的影响。它的理解是基本的设计一个模具的几何形状挤出泡沫和预测泡沫。挤压膨胀是粘弹性材料在受到应力作用后由于弹性快速恢复而产生的膨胀。通过简单挤压模和复杂挤压模的膨胀率测试,证明了挤压膨化与发泡之间存在一定的联系。研究发现,泡沫膨胀率具有各向异性,而泡沫膨胀的各向异性是由于挤出物膨胀对产品的最终形状有强烈的影响,在挤出泡沫的标准应用中不可忽视。建立了一个简单的启发式模型,从流体的几何参数和流变特性来预测挤出物膨胀。结果表明,用环戊烷吹制聚对苯二甲酸乙二醇酯的发泡机理随膨化物膨胀率的变化而变化,膨化物膨胀率较大的模具可获得最低密度的泡沫。
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引用次数: 13
Foaming behavior of the fluorinated ethylene propylene copolymer assisted with supercritical carbon dioxide 超临界二氧化碳辅助下氟化乙烯丙烯共聚物的发泡行为
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-11-25 DOI: 10.1177/0021955X20964003
Ziyin Jiang, Yun-fei Zhang, Chang-jing Gong, Zhen Yao, A. Shukla, Kun Cao
Foaming behavior of the fluorinated ethylene propylene copolymer (FEP) and its composites assisted with supercritical carbon dioxide (scCO2) as the blowing agent were investigated. The batch foaming process was applied at temperature ranging from 250°C to 265°C and pressure ranging between 12 MPa and 24 MPa. The optimal foaming temperature and saturation pressure were obtained for both pure FEP and FEP composites with 1 wt% different-sized BaTiO3 as nucleating agent. The cell diameter of pure FEP foam ranging from 80–140 µm was observed while the cell diameter decreased to 20–40 µm after adding BaTiO3 particles. The cell density of foamed FEP with BaTiO3 increased significantly from 106 to 108 cells/cm3 and the expansion ratio ranged between 4.0 and 5.5. Moreover, a decrease in an abnormal phenomenon that expansion ratio for the pure FEP foam was observed as the saturation pressure increased. This unexpected phenomenon can be explained by the relationship between foaming and crystallization coupling processes.
以超临界二氧化碳(scCO2)为发泡剂,研究了氟化乙丙共聚物(FEP)及其复合材料的发泡性能。间歇式发泡工艺的温度范围为250℃~ 265℃,压力范围为12 MPa ~ 24 MPa。得到了纯FEP和添加1 wt%不同粒径BaTiO3为成核剂的FEP复合材料的最佳发泡温度和饱和压力。纯FEP泡沫的孔径为80 ~ 140µm,加入BaTiO3颗粒后孔径减小到20 ~ 40µm。添加BaTiO3的泡沫FEP的细胞密度从106个细胞/cm3显著增加到108个细胞/cm3,膨胀比在4.0 ~ 5.5之间。纯FEP泡沫的膨胀率随饱和压力的增大而减小。这种意想不到的现象可以用发泡和结晶耦合过程之间的关系来解释。
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引用次数: 3
Synergetic effect of crystal nucleating agent and melt self-enhancement of isotactic polypropylene on its rheological and microcellular foaming properties 结晶成核剂和熔体自增强剂对等规聚丙烯流变性能和微孔发泡性能的协同作用
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-11-13 DOI: 10.1177/0021955X20969553
Xiaoli Zhang, Xihuan Wang, Binbin Dong, G. Zheng, Jingbo Chen, Changyu Shen, Chul B. Park
Crystal nucleating agent Bis (3, 4- dimethylbenzylidene) sorbitol (DMDBS) was used to tune the melt strength and microcellular foaming properties of isotactic polypropylene (iPP) in this study. Rheological testing results reveal that the introduction of DMDBS could enhance the storage modulus and complex viscosity of iPP, obviously increase its crystallization onset temperature, compared to its counterparts without DMDBS. The addition of DMDBS could also significantly increase the cell nucleating ability of iPP, due to its large surface, cooperating with a thermal history control treatment. Quite fine microcellular iPP/DMDBS foams were fabricated with relatively small average cell sizes of nano to several micrometers, and cell densities up to 1011∼1012 cells/cm3, using the synergy effect of DMDBS and iPP’s melt self-enhancement. Under a comparatively low re-saturation pressure of 8 to 12 MPa, ideal microcellular foams could be generated, at a temperature zone of 158 to 162°C, which is slightly below to iPP’s original pellets nominal melting point.
采用成核剂双(3,4 -二甲基苄基)山梨醇(DMDBS)调节等规聚丙烯(iPP)的熔融强度和微孔发泡性能。流变学测试结果表明,与未加入DMDBS的iPP相比,加入DMDBS可以提高iPP的存储模量和复合粘度,明显提高其结晶起始温度。DMDBS的加入也可以显著提高iPP的成核能力,因为它的大表面,配合热历史控制处理。利用DMDBS和iPP熔体自增强的协同效应,制备了相当精细的iPP/DMDBS微孔泡沫,其平均孔尺寸相对较小,为纳米至几微米,孔密度可达1011 ~ 1012个孔/cm3。在相对较低的再饱和压力(8 ~ 12 MPa)下,可以在158 ~ 162℃的温度范围内生成理想的微孔泡沫,该温度略低于iPP原始球团的标称熔点。
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引用次数: 5
Patents 专利
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-11-01 DOI: 10.1177/0021955X20961896
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引用次数: 0
Quasistatic response of a shear-thickening foam: Microstructure evolution and infrared thermography 剪切增厚泡沫的准静态响应:微观结构演变和红外热成像
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-10-13 DOI: 10.1177/0021955X20963989
KB Bhagavathula, JS Parcon, A. Azar, S. Ouellet, S. Satapathy, CR Dennison, JD Hogan
In this work, the authors study the thermo-mechanical response of a dilatant polymeric foam in quasistatic tension and compression, focusing on the links between microstructure, mechanical response, and associated temperature rises in these materials. The authors study these links for a commercially-available shear-thickening foam, named D3O LITE D. Samples were tested under quasi-static conditions for a strain rate of 0.1 s−1 in tension and compression. Micro X-ray computed tomography (XCT) was used to study the evolution of microstructure (pore size and wall thickness) as a function of strain and this was achieved by developing MATLAB-based programs to analyze these microstructural features. The foam specimens were loaded until failure which allowed for the investigation of the elastic, inelastic, and failure regimes. From the XCT images, pore stretching and cell wall tearing are observed in tension, and buckling and pore collapse are observed in compression. These mechanisms are studied in-situ using an infrared thermal camera which record temperature profiles, and temperature measurements are linked back to stress-strain, and temperature-strain responses. For this material, the tensile yield stress was 0.57 ± 0.10 MPa and the elastic modulus was 5.47 ± 0.10 MPa respectively, at a yield strain of 0.10 ± 0.04. At the time of failure, the average temperature of the specimen was found to increase by ∼3.00°C and a local temperature increase of ∼8.00°C was observed in the failure region. In compression, the elastic collapse stress and elastic modulus were found to be 0.130 ± 0.016 MPa and 2.5 ± 0.2 MPa, respectively. The temperature increase in compression at ∼0.83 strain was ∼0.65°C. These results represent some of the first mechanical properties on shear-thickening foams in the literature, and the discoveries on the linkages between the microstructure and the mechanical properties in this study are important for researchers in materials design and modelling.
在这项工作中,作者研究了膨胀聚合物泡沫在准静态拉伸和压缩下的热机械响应,重点研究了这些材料的微观结构、机械响应和相关温升之间的联系。作者研究了一种名为d30lite d的商用剪切增厚泡沫的这些链接。样品在准静态条件下进行了拉伸和压缩应变速率为0.1 s−1的测试。微x射线计算机断层扫描(XCT)用于研究微观结构(孔径和壁厚)随应变的演变,并通过开发基于matlab的程序来分析这些微观结构特征。泡沫试样被加载直到破坏,允许调查弹性,非弹性和破坏制度。从XCT图像上看,拉伸时观察到孔隙拉伸和细胞壁撕裂,压缩时观察到屈曲和孔隙崩塌。利用红外热像仪对这些机制进行了现场研究,红外热像仪记录了温度分布,温度测量结果与应力-应变和温度-应变响应相关联。该材料在屈服应变为0.10±0.04时,拉伸屈服应力为0.57±0.10 MPa,弹性模量为5.47±0.10 MPa。在破坏时,发现试样的平均温度增加了~ 3.00℃,在破坏区域观察到局部温度增加了~ 8.00℃。压缩时的弹性崩溃应力和弹性模量分别为0.130±0.016 MPa和2.5±0.2 MPa。在~ 0.83应变下的压缩温升为~ 0.65℃。这些结果代表了文献中关于剪切增厚泡沫的第一批力学性能,并且本研究中关于微观结构和力学性能之间联系的发现对材料设计和建模的研究人员具有重要意义。
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引用次数: 4
Enhanced energy absorption characteristics of novel integrated hybrid honeycomb/polystyrene foam 新型蜂窝/聚苯乙烯复合材料增强吸能特性研究
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-10-13 DOI: 10.1177/0021955X20965216
S. K. Bhudolia, Goram Gohel, K. Leong
Expanded Polystyrene (EPS) is commonly used as an inner liner for a bicycle helmet due to its outstanding energy absorption characteristic and light-weight property. The current investigation presents a novel technique to manufacture hybrid EPS/honeycomb structure foam using an integrated manufacturing approach to further enhance the energy dissipation properties for improved safety against head injuries. Different foam designs were analysed under curb-stone impact tests and the failure mechanisms are deliberated. Integrated EPS-honeycomb hybrid liners have shown up to 20% higher energy absorption, with the additional energy being absorbed in associated densification of foam and the elastic buckling features of the honeycomb.
膨胀聚苯乙烯(EPS)由于其出色的吸能特性和重量轻的特性,通常被用作自行车头盔的内衬。本研究提出了一种采用集成制造方法制造EPS/蜂窝混合结构泡沫的新技术,以进一步提高能量耗散性能,从而提高头部损伤的安全性。对不同的泡沫设计进行了路沿石冲击试验分析,探讨了其破坏机理。集成eps -蜂窝混合衬垫的能量吸收率提高了20%,额外的能量被相关的泡沫致密化和蜂窝的弹性屈曲特性所吸收。
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引用次数: 11
Impact performance of innovative corrugated polystyrene foam for bicycle helmets 新型波纹聚苯乙烯泡沫自行车头盔的冲击性能
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-10-13 DOI: 10.1177/0021955X20965215
S. K. Bhudolia, Goram Gohel, K. Leong
Expanded Polystyrene (EPS) is a common material used to manufacture the inner foam liner of a bicycle helmet due to its outstanding energy absorption characteristics and light-weight property. The current research presents a novel corrugated expanded polystyrene (EPS) foam design concept which is used to enhance the impact dissipation of bicycle helmets from the safety standpoint to reduce head injuries and make them lighter. The baseline comparison study under impact for different foam configurations is compared with a conventional EPS foam sample without corrugation. Corrugated foam designs under current investigation are 12.5–20% lighter and provide up to 10% higher energy absorption. The details of the novel manufacturing concept, CPSC 1203 helmet impact tests, high-speed camera study to understand the differences in the failure mechanisms are deliberated in this paper.
膨胀聚苯乙烯(EPS)由于其出色的吸能特性和轻质特性,是制造自行车头盔内泡沫衬垫的常用材料。本研究提出了一种新颖的波纹发泡聚苯乙烯(EPS)泡沫设计理念,从安全的角度增强自行车头盔的冲击消散,以减少头部损伤并使其轻量化。在不同泡沫结构影响下的基线对比研究与无波纹的常规EPS泡沫样品进行了比较。目前研究的波纹泡沫设计轻12.5-20%,并提供高达10%的能量吸收。本文详细阐述了新颖的制造理念、CPSC 1203头盔冲击试验、高速摄像机研究以了解失效机制的差异。
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引用次数: 5
Rigid bio-based wood/polyurethane foam composites expanded under confinement 刚性生物基木材/聚氨酯泡沫复合材料在约束下膨胀
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-10-12 DOI: 10.1177/0021955X20964018
E. F. Kerche, R. Delucis, C. Petzhold, S. Amico
Rigid polyurethane biofoams (RPUF) were produced by single shot-method using a bio-based polyol and 10 wt% of pinewood particles. Two different confinement degrees were investigated (70% and 50% of the free-rising volume), along with a control group produced under free-rising. RPUF were studied using SEM images (to estimate average foam cell size and anisotropy index), mechanical testing (under compression and tension), apparent density, and thermal conductivity analysis. The results were statistically evaluated using ANOVA tests prior to means tests. The RPUF produced under confinement showed more rounded and homogeneous cell structures compared to those freely expanded. The filled RPUF produced under a confinement degree of 50% yielded very high compressive and tensile strengths, whereas thermal conductivity decreased with confinement.
硬质聚氨酯生物泡沫(RPUF)采用生物基多元醇和10%松木颗粒的单次注射法制得。研究了两种不同的约束度(70%和50%的自由生长体积),并建立了自由生长条件下的对照组。通过SEM图像(估计平均泡沫细胞尺寸和各向异性指数)、力学测试(在压缩和拉伸下)、表观密度和导热系数分析来研究RPUF。在经济状况调查之前,使用方差分析对结果进行统计评估。与自由膨胀的RPUF相比,封闭条件下产生的RPUF细胞结构更圆,更均匀。当约束度为50%时,填充的RPUF产生了非常高的抗压和抗拉强度,而热导率随着约束度的增加而降低。
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引用次数: 10
Thermal conductivity analysis of a new sub-micron sized polystyrene foam 新型亚微米级聚苯乙烯泡沫的热导率分析
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-10-06 DOI: 10.1177/0021955X20943101
FA Almeida, H. Beyrichen, N. Dodamani, R. Caps, A. Müller, R. Oberhoffer
New polystyrene (PS) foams with submicron pore sizes and open pore structure are introduced as potential cores for vacuum insulation panels (VIPs). Measurements of the thermal conductivity λ of the air-filled and evacuated PS foams, the influence of temperature T, opacifiers as well as gas pressure p on the thermal conductivity λ are presented. First results of the foam microstructures, as visualized by electron microscopy, confirm that pore sizes below 1 µm can be achieved. Thermal conductivity values of advanced samples in vacuum of about 7 mW/(m·K) were measured.
介绍了具有亚微米孔径和开孔结构的新型聚苯乙烯(PS)泡沫材料作为真空绝热板(vip)的潜在芯材。介绍了充气和真空PS泡沫的导热系数λ的测量,以及温度T、不透明剂和气体压力p对导热系数λ的影响。通过电子显微镜观察到的泡沫微观结构的初步结果证实,可以实现小于1µm的孔径。在约7 mW/(m·K)的真空条件下,测量了先进样品的导热系数。
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引用次数: 5
期刊
Journal of Cellular Plastics
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