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Free fatty acid reduction in waste cooking oil using biomass derived heterogeneous catalyst and machine learning-driven optimization 利用生物质衍生的多相催化剂和机器学习驱动的优化,减少废食用油中的游离脂肪酸
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-25 DOI: 10.1002/jctb.70105
Guneet Kaur, Sravanthi Veluturla, Archna Narula, R L Chinmaya, B T Gurusrinidhi Kumar, Abhay Raj

BACKGROUND

The depletion of fossil fuel reserves underscores the urgent need for sustainable alternatives, and biodiesel derived from waste cooking oil (WCO) emerges as a promising solution. This approach not only addresses the challenges of disposal of waste cooking oil from eateries but also contributes to a circular economy by converting waste into a valuable resource.

RESULTS

The present work focuses on the synthesis of a heterogeneous biomass-derived mixed-metal oxide (WO3/SiO2) catalyst for targeting Free Fatty Acid (FFA) reduction in WCO. The properties of the catalyst were analysed using XRD, FTIR, BET, and SEM with EDS analysis. The reaction parameters such as catalyst loading (2 to 4 w/w%), methanol to oil molar ratio (15:1 to 25:1), and the reaction time (2–10 h) were varied while keeping the reaction temperature constant at 65 °C for the FFA reduction reaction. A Machine Learning technique such as Random Forest was used to optimize the reaction parameters. A maximum FFA conversion of 62.16% was predicted by the model at optimum reaction parameters of methanol to oil molar ratio as 19.7368:1, amount of catalyst as 3.6 w/w%, and time of 9.2 h, which agreed well with the experimentally obtained optimal reaction parameters of methanol to oil molar ratio as 20:1, amount of catalyst as 4 w/w%, and duration of reaction as 10 h. Although the FFA conversion is modest, the as-prepared catalyst effectively reduces FFA in used cooking oil below 2% without further modifications.

CONCLUSION

This work highlights the effective utilisation of machine learning for optimization of reaction parameters that targeted the reduction of acid value in WCO, thereby facilitating its efficient conversion into biodiesel. © 2025 Society of Chemical Industry (SCI).

化石燃料储备的枯竭凸显了对可持续替代品的迫切需求,从废食用油中提取生物柴油(WCO)成为一种有希望的解决方案。这种方法不仅解决了处理餐馆废弃食用油的挑战,而且通过将废物转化为宝贵的资源,为循环经济做出了贡献。结果制备了一种多相生物质源混合金属氧化物(WO3/SiO2)催化剂,用于WCO中游离脂肪酸(FFA)的还原。采用XRD、FTIR、BET、SEM和EDS分析了催化剂的性能。在反应温度为65℃的条件下,改变催化剂负载(2 ~ 4 w/w%)、甲醇与油的摩尔比(15:1 ~ 25:1)、反应时间(2 ~ 10 h)等参数进行FFA还原反应。采用随机森林等机器学习技术对反应参数进行优化。该模型预测在甲醇油摩尔比为19.7668:1、催化剂用量为3.6 w/w%、反应时间为9.2 h时,最大FFA转化率为62.16%,与实验得到的甲醇油摩尔比为20:1、催化剂用量为4 w/w%、反应时间为10 h的最佳反应参数吻合较好。虽然FFA转化率不大,但制备的催化剂可以有效地将废食用油中的FFA降低到2%以下,无需进一步改性。本研究强调了有效利用机器学习优化反应参数,以降低WCO中的酸值,从而促进其高效转化为生物柴油。©2025化学工业学会(SCI)。
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引用次数: 0
Efficient activation of peroxymonosulfate by MoSe2-based bimetallic composite selenides for the degradation of levofloxacin mose2基双金属复合硒化物对过氧单硫酸盐的高效活化降解左氧氟沙星
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-18 DOI: 10.1002/jctb.70103
Taiping Xie, Shengli Xie, Yuxuan He, Kailin Xu, Jin Qian

BACKGROUND

Antibiotic pollution in aquatic environments poses significant threats to human health and ecosystems by promoting the spread of antibiotic resistance.

RESULTS

This study investigates the use of MoSe2-based bimetallic composite selenides (MoSe2/CoSe2 and MoSe2/MnSe) to activate peroxymonosulfate (PMS) for the oxidation of levofloxacin (LEF), a model fluoroquinolone antibiotic. The composites were synthesized via a solvothermal method and characterized using SEM, TEM, XRD, and XPS, confirming the formation of heterojunction interfaces and the presence of active metal sites. Catalytic performance tests demonstrated that MoSe2/CoSe2 and MoSe2/MnSe significantly enhanced LEF degradation, achieving removal efficiencies of 92.98% and 89.4%, respectively, compared to 49.07% with MoSe2 alone. Optimization of reaction parameters revealed that PMS dosage, catalyst dosage, and pH critically influence degradation efficiency. Reusability tests confirmed the catalysts' stability over multiple cycles with minimal loss in activity. Electron paramagnetic resonance (EPR) and radical quenching experiments identified sulfate radicals (SO4•-) as the primary active species driving LEF degradation.

CONCLUSION

This work provides a robust theoretical foundation for the application of SR-AOPs in wastewater treatment, highlighting the potential of MoSe2-based composites in mitigating antibiotic contamination. © 2025 Society of Chemical Industry (SCI).

水生环境中的抗生素污染通过促进抗生素耐药性的传播,对人类健康和生态系统构成重大威胁。结果研究了以MoSe2为基础的双金属复合硒化物(MoSe2/CoSe2和MoSe2/MnSe)激活过氧单硫酸盐(PMS)氧化左氧氟沙星(LEF)的作用。通过溶剂热法合成了复合材料,并利用SEM、TEM、XRD和XPS对其进行了表征,证实了异质结界面的形成和活性金属位点的存在。催化性能测试表明,MoSe2/CoSe2和MoSe2/MnSe显著提高了LEF的降解效率,去除率分别为92.98%和89.4%,而MoSe2单独去除率为49.07%。结果表明,PMS用量、催化剂用量和pH对降解效率有重要影响。重复使用测试证实了催化剂在多次循环中的稳定性,并且活性损失最小。电子顺磁共振(EPR)和自由基猝灭实验发现硫酸盐自由基(SO4•-)是驱动LEF降解的主要活性物质。结论本研究为SR-AOPs在废水处理中的应用提供了坚实的理论基础,突出了mose2基复合材料在减轻抗生素污染方面的潜力。©2025化学工业学会(SCI)。
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引用次数: 0
Production of recombinant bone morphogenetic protein-2 in Escherichia coli: process optimization in shake flask and bioreactor cultures using statistical experimental design 重组骨形态发生蛋白-2在大肠杆菌中的生产:利用统计实验设计在摇瓶和生物反应器培养中优化工艺
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-16 DOI: 10.1002/jctb.70099
Natthida Donpromma, Kittikhun Wangkanont, Peerapat Thongnuek, Chonlatep Usaku

BACKGROUND

This study aimed to enhance production of bone morphogenetic protein-2 (BMP-2), a therapeutic agent for treatments of bone-associated diseases, from engineered Escherichia coli BL21 (DE3) cultures. A central composite design (CCD) was initially applied to evaluate effects of process variables in a shake flask – time, inoculum size, and lactose concentration – on BMP-2 production, and determine their optimal levels. With the obtained optimal shake flask condition from the first CCD, another CCD was then performed to reveal the effects of process variables in the bioreactor – aeration rate and agitation speed – and suggest their optimal levels.

RESULTS

Toward maximizing BMP-2 production, the desirability analysis based on the resulting statistical models from the first CCD suggested optimal levels of those flask variables, one of which – ~9 h, 7% inoculum size, and 3 g L−1 lactose concentration – gave the highest BMP-2 concentration and BMP-2:dry cell weight (DCW) ratio of 192.5 mg L−1 and 118.4 mg g−1 in subsequent experimental validation. From the desirability analysis with the model from the subsequent CCD, only ~1 vvm and 250 rpm were suggested as their optimal levels, experimentally providing the highest BMP-2 production; 195.9 mg L−1 BMP-2 concentration and 135.9 mg g−1 BMP-2:DCW ratio in bioreactor cultures.

CONCLUSION

Compared to non-optimized cultures, 23–27% and 36–44% increases in BMP-2 concentration and BMP-2:DCW ratio were achieved with the suggested optimal culture conditions. All the experimental data fell within the statistical 95% prediction intervals, ensuring validity of the obtained model predictions. © 2025 Society of Chemical Industry (SCI).

本研究旨在提高工程大肠杆菌BL21 (DE3)培养物的骨形态发生蛋白-2 (BMP-2)的产生,BMP-2是一种治疗骨相关疾病的药物。中心复合设计(CCD)最初用于评估摇瓶中工艺变量(时间、接种量和乳糖浓度)对BMP-2产生的影响,并确定其最佳水平。利用第一个CCD得到的最佳摇瓶条件,进行了另一个CCD实验,以揭示生物反应器中工艺变量曝气率和搅拌速度的影响,并提出了它们的最佳水平。为了最大限度地提高BMP-2的产量,基于第一个CCD所得到的统计模型的期望性分析提出了这些瓶变量的最佳水平,其中- 9小时,7%的接种量,3 g L - 1乳糖浓度,在随后的实验验证中,BMP-2浓度和BMP-2:干细胞重(DCW)比最高为192.5 mg L - 1和118.4 mg g - 1。从后续CCD模型的合宜性分析来看,只有~1 vvm和250 rpm被建议为最佳水平,实验上可以提供最高的BMP-2产量;生物反应器中BMP-2浓度为195.9 mg L−1,BMP-2:DCW比为135.9 mg g−1。结论与未优化培养相比,优化培养条件下BMP-2浓度和BMP-2:DCW比分别提高23-27%和36-44%。实验数据均落在95%的统计预测区间内,保证了模型预测的有效性。©2025化学工业学会(SCI)。
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引用次数: 0
Short-term effect of the superficial gas velocity and light–dark cycles on the photosynthetic activity of the microalga Scenedesmus obtusiusculus AT-UAM 浅层气速和光暗循环对微藻AT-UAM光合活性的短期影响
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-14 DOI: 10.1002/jctb.70101
Juan Cabello, Sergio Revah, Marcia Morales

BACKGROUND

Dynamic operation strategies enable the analysis of short-term physiological adaptations of microalgal cultures in photobioreactors. In this study, dynamic experiments were conducted to evaluate the O2 production and CO2 consumption rates of Scenedesmus obtusiusculus AT-UAM at superficial gas velocities of 0.28, 0.51, and 0.75 m·min−1 in a 20-L bubble-column photobioreactor under continuous illumination. Furthermore, photosynthetic activity and biomass productivity were assessed under LED-induced light–dark cycles of 5:5 min, 1:1 min, 30:30 s, 6:6 s and 1:1 s in a 2-L flat-panel photobioreactor.

RESULTS

The highest CO2 consumed and O2 production rates were 287 mgO2 gb−1 h−1 and 658 mgCO2 gb−1 h−1, respectively, at a superficial gas velocity of 0.75 m min−1 and a biomass concentration of 0.4 gbL−1. The increase in O2 production rate was due to the combined effects of CO2 and nutrient mass transfer, as well as light–dark cycles induced by changes in mixing conditions. Therefore, it was important to assess the independent contribution of light–dark cycles on photosynthetic activity. The highest biomass productivity was 1.1 gb L−1d−1 with continuous illumination and decreased to 0.53 and 0.05 gb L−1d−1 for light–dark cycles of 5:5 min and 1:1 s, respectively.

CONCLUSIONS

These results showed that short light–dark cycles do not lead to higher photosynthetic activity, because photosystems do not absorb sufficient light, and the microalga does not store enough energy to sustain growth at the same level as under continuous illumination. Therefore, the mixing-induced light–dark cycles are not the main contribution to increment activity photosynthetic in large-scale photobioreactors. © 2025 Society of Chemical Industry (SCI).

动态操作策略可以分析光生物反应器中微藻培养物的短期生理适应性。本研究在20 l气泡柱光生物反应器中,对连续光照条件下,表面气速为0.28、0.51和0.75 m·min - 1时,钝化Scenedesmus obtusiusculus at - uam的产氧率和CO2消耗率进行了动态实验研究。此外,在2-L平板光生物反应器中,在led诱导的5:5 min、1:1 min、30:30 s、6:6 s和1:1 s的光暗循环下,评估了光合活性和生物量生产力。结果在表面气速为0.75 m min - 1、生物量浓度为0.4 gbL - 1时,CO2消耗量和O2产率分别为287 mgO2 gb - 1 h - 1和658 mgCO2 gb - 1 h - 1。产氧速率的增加是由于CO2和养分传质的共同作用,以及混合条件变化引起的光暗循环。因此,评估光暗循环对光合活性的独立贡献具有重要意义。连续光照条件下生物量生产力最高,为1.1 gb L - 1d - 1,光照周期为5:5 min和1:1 s时,生物量生产力分别降至0.53和0.05 gb L - 1d - 1。这些结果表明,短的光暗循环并不会导致更高的光合活性,因为光系统没有吸收足够的光,微藻也没有储存足够的能量来维持与连续光照下相同水平的生长。因此,在大型光生物反应器中,混合诱导的光-暗循环并不是增加光合活性的主要因素。©2025化学工业学会(SCI)。
{"title":"Short-term effect of the superficial gas velocity and light–dark cycles on the photosynthetic activity of the microalga Scenedesmus obtusiusculus AT-UAM","authors":"Juan Cabello,&nbsp;Sergio Revah,&nbsp;Marcia Morales","doi":"10.1002/jctb.70101","DOIUrl":"https://doi.org/10.1002/jctb.70101","url":null,"abstract":"<div>\u0000 \u0000 \u0000 <section>\u0000 \u0000 <h3> BACKGROUND</h3>\u0000 \u0000 <p>Dynamic operation strategies enable the analysis of short-term physiological adaptations of microalgal cultures in photobioreactors. In this study, dynamic experiments were conducted to evaluate the O<sub>2</sub> production and CO<sub>2</sub> consumption rates of <i>Scenedesmus obtusiusculus</i> AT-UAM at superficial gas velocities of 0.28, 0.51, and 0.75 m·min<sup>−1</sup> in a 20-L bubble-column photobioreactor under continuous illumination. Furthermore, photosynthetic activity and biomass productivity were assessed under LED-induced light–dark cycles of 5:5 min, 1:1 min, 30:30 s, 6:6 s and 1:1 s in a 2-L flat-panel photobioreactor.</p>\u0000 </section>\u0000 \u0000 <section>\u0000 \u0000 <h3> RESULTS</h3>\u0000 \u0000 <p>The highest CO<sub>2</sub> consumed and O<sub>2</sub> production rates were 287 mg<sub>O2</sub> g<sub>b</sub><sup>−1</sup> h<sup>−1</sup> and 658 mg<sub>CO2</sub> g<sub>b</sub><sup>−1</sup> h<sup>−1</sup>, respectively, at a superficial gas velocity of 0.75 m min<sup>−1</sup> and a biomass concentration of 0.4 g<sub>b</sub>L<sup>−1</sup>. The increase in O<sub>2</sub> production rate was due to the combined effects of CO<sub>2</sub> and nutrient mass transfer, as well as light–dark cycles induced by changes in mixing conditions. Therefore, it was important to assess the independent contribution of light–dark cycles on photosynthetic activity. The highest biomass productivity was 1.1 g<sub>b</sub> L<sup>−1</sup>d<sup>−1</sup> with continuous illumination and decreased to 0.53 and 0.05 g<sub>b</sub> L<sup>−1</sup>d<sup>−1</sup> for light–dark cycles of 5:5 min and 1:1 s, respectively.</p>\u0000 </section>\u0000 \u0000 <section>\u0000 \u0000 <h3> CONCLUSIONS</h3>\u0000 \u0000 <p>These results showed that short light–dark cycles do not lead to higher photosynthetic activity, because photosystems do not absorb sufficient light, and the microalga does not store enough energy to sustain growth at the same level as under continuous illumination. Therefore, the mixing-induced light–dark cycles are not the main contribution to increment activity photosynthetic in large-scale photobioreactors. © 2025 Society of Chemical Industry (SCI).</p>\u0000 </section>\u0000 </div>","PeriodicalId":15335,"journal":{"name":"Journal of chemical technology and biotechnology","volume":"101 2","pages":"381-390"},"PeriodicalIF":2.4,"publicationDate":"2025-11-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145986984","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"生物学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
MOF-derived cobalt@hollow carbon spheres: scalable synthesis and efficient peroxymonosulfate activation for p-chlorophenol degradation mof衍生的cobalt@hollow碳球:可扩展合成和高效过氧单硫酸盐活化对氯苯酚降解
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-11 DOI: 10.1002/jctb.70102
Yan Zhao, Qianwen Zheng, Jiahao Wang, Lekang Cui, Helin Pan, Yayun Zhang

BACKGROUND

The design of catalysts, particularly those with industrially practical dimensions, is critical for advancing wastewater treatment.

RESULTS

We report a scalable strategy that integrates MOF-derived Co active sites into millimeter-sized hollow carbon spheres (HCS) prepared via phase separation of polyacrylonitrile. The resulting Co@HCS combines hierarchical porosity and graphitized shells with confined Co nanoparticles and Co–N–C sites, enabling efficient peroxymonosulfate (PMS) activation. Compared with HCS and Co@ZIF, Co@HCS achieved >80% p-chlorophenol (4-CP; 50 mg L−1) removal within 10 min, with activity enhanced by increased Co loading and optimal PMS dosage (0.50 g L−1). The catalyst exhibited broad pH adaptability (50.1–90.2% removal at pH 3–9), strong temperature responsiveness and low apparent activation energy (16.3 kJ mol−1). Radical quenching and electron paramagnetic resonance confirmed SO4•− as the dominant species, while X-ray photoelectron spectroscopy revealed dynamic Co0/Co2+/Co3+ cycling sustaining PMS activation. Notably, the millimeter-sized morphology of Co@HCS enabled stable >70% 4-CP removal over 48 h in continuous flow (addressing nanocatalyst drawbacks).

CONCLUSION

Co@HCS is an efficient, durable and recyclable catalyst. This catalyst combines nanoscale catalytic precision with macroscopic practicality, facilitating the practical application of persulfate-driven advanced oxidation processes and providing a durable and recyclable solution for such processes in continuous-flow water treatment. © 2025 Society of Chemical Industry (SCI).

催化剂的设计,特别是具有工业实用尺寸的催化剂的设计,对于推进废水处理至关重要。我们报告了一种可扩展的策略,将mof衍生的Co活性位点整合到通过聚丙烯腈相分离制备的毫米大小的空心碳球(HCS)中。由此产生的Co@HCS将分层孔隙和石墨化壳与受限的Co纳米颗粒和Co - n - c位点结合在一起,实现了高效的过氧单硫酸盐(PMS)活化。与HCS和Co@ZIF相比,Co@HCS在10 min内脱除了80%的对氯苯酚(4-CP; 50 mg L−1),并通过增加Co负荷和最佳PMS用量(0.50 g L−1)增强了活性。该催化剂具有较宽的pH适应性(pH 3-9时去除率为50.1-90.2%)、较强的温度响应性和较低的表观活化能(16.3 kJ mol−1)。自由基猝灭和电子顺磁共振证实SO4•−为优势物质,而x射线光电子能谱显示Co0/Co2+/Co3+动态循环维持PMS活化。值得注意的是,Co@HCS毫米级的形貌使其在48小时的连续流动中稳定地去除70%的4-CP(解决了纳米催化剂的缺点)。结论Co@HCS是一种高效、耐用、可循环利用的催化剂。该催化剂将纳米级催化精度与宏观实用性相结合,促进了过硫酸盐驱动的高级氧化工艺的实际应用,并为此类工艺在连续流水处理中提供了耐用且可回收的解决方案。©2025化学工业学会(SCI)。
{"title":"MOF-derived cobalt@hollow carbon spheres: scalable synthesis and efficient peroxymonosulfate activation for p-chlorophenol degradation","authors":"Yan Zhao,&nbsp;Qianwen Zheng,&nbsp;Jiahao Wang,&nbsp;Lekang Cui,&nbsp;Helin Pan,&nbsp;Yayun Zhang","doi":"10.1002/jctb.70102","DOIUrl":"https://doi.org/10.1002/jctb.70102","url":null,"abstract":"<div>\u0000 \u0000 \u0000 <section>\u0000 \u0000 <h3> BACKGROUND</h3>\u0000 \u0000 <p>The design of catalysts, particularly those with industrially practical dimensions, is critical for advancing wastewater treatment.</p>\u0000 </section>\u0000 \u0000 <section>\u0000 \u0000 <h3> RESULTS</h3>\u0000 \u0000 <p>We report a scalable strategy that integrates MOF-derived Co active sites into millimeter-sized hollow carbon spheres (HCS) prepared via phase separation of polyacrylonitrile. The resulting Co@HCS combines hierarchical porosity and graphitized shells with confined Co nanoparticles and Co–N–C sites, enabling efficient peroxymonosulfate (PMS) activation. Compared with HCS and Co@ZIF, Co@HCS achieved &gt;80% <i>p</i>-chlorophenol (4-CP; 50 mg L<sup>−1</sup>) removal within 10 min, with activity enhanced by increased Co loading and optimal PMS dosage (0.50 g L<sup>−1</sup>). The catalyst exhibited broad pH adaptability (50.1–90.2% removal at pH 3–9), strong temperature responsiveness and low apparent activation energy (16.3 kJ mol<sup>−1</sup>). Radical quenching and electron paramagnetic resonance confirmed SO<sub>4</sub><sup>•−</sup> as the dominant species, while X-ray photoelectron spectroscopy revealed dynamic Co<sup>0</sup>/Co<sup>2+</sup>/Co<sup>3+</sup> cycling sustaining PMS activation. Notably, the millimeter-sized morphology of Co@HCS enabled stable &gt;70% 4-CP removal over 48 h in continuous flow (addressing nanocatalyst drawbacks).</p>\u0000 </section>\u0000 \u0000 <section>\u0000 \u0000 <h3> CONCLUSION</h3>\u0000 \u0000 <p>Co@HCS is an efficient, durable and recyclable catalyst. This catalyst combines nanoscale catalytic precision with macroscopic practicality, facilitating the practical application of persulfate-driven advanced oxidation processes and providing a durable and recyclable solution for such processes in continuous-flow water treatment. © 2025 Society of Chemical Industry (SCI).</p>\u0000 </section>\u0000 </div>","PeriodicalId":15335,"journal":{"name":"Journal of chemical technology and biotechnology","volume":"101 2","pages":"391-402"},"PeriodicalIF":2.4,"publicationDate":"2025-11-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145970135","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"生物学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
From azeotropes to dehydrated alcohols: dual-stage salt separation of isobutanol and ethanol for green biorefining 从共沸物到脱水醇:用于绿色生物精制的异丁醇和乙醇双级盐分离
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-09 DOI: 10.1002/jctb.70096
Rongze Lin, Linjing Zhong, Fulin Hu, Ke Yin, Shaoqu Xie

BACKGROUND

The efficient separation of isobutanol–ethanol–water azeotropes remains a critical bottleneck in the advancement of sustainable isobutanol production, where conventional distillation is both energy-intensive and inefficient. Here, we report a low-energy, salt-assisted separation strategy employing alkaline potassium salts, with K2CO3 demonstrating exceptional dewatering capability.

RESULTS

Under near-saturation conditions, a single-step salting-out process enables the recovery of over 99.8 wt% of isobutanol and ethanol from aqueous mixtures. However, due to the inherent limitations of the salting-out equilibrium, a one-step process cannot fully eliminate residual water. To address this, we introduce a sequential two-step salting-out strategy, which reduces the water content in the organic-rich phase to 3.44 wt%, effectively surpassing the dehydration performance of conventional methods.

CONCLUSION

Through this method, a traditional distillation can be replaced by a scalable, energy-efficient, and industrially feasible purification method, which can lead to a paradigm change in the recovery of alcohols from azeotropic mixtures. © 2025 Society of Chemical Industry (SCI).

背景:由于传统的蒸馏方法耗能大、效率低,异丁醇-乙醇-水共沸物的高效分离仍然是推动异丁醇可持续生产的关键瓶颈。在这里,我们报告了一种低能量,盐辅助分离策略,使用碱性钾盐,K2CO3显示出卓越的脱水能力。结果在近饱和条件下,单步盐析工艺可从水溶液混合物中回收99.8%以上的异丁醇和乙醇。然而,由于盐析平衡的固有局限性,一步法不能完全消除残余水。为了解决这个问题,我们引入了一个连续的两步盐析策略,将富有机相的含水量降低到3.44 wt%,有效地超过了传统方法的脱水性能。通过该方法,传统的蒸馏可以被一种可扩展、节能、工业上可行的纯化方法所取代,这可能导致从共沸混合物中回收醇的范式改变。©2025化学工业学会(SCI)。
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引用次数: 0
Special Issue: 7th International Conference of Chemical Engineering and Industrial Biotechnology (ICCEIB 2024) 第七届国际化学工程与工业生物技术会议(ICCEIB 2024)
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-07 DOI: 10.1002/jctb.70091
Siti Kholijah Abdul Mudalip, Dai-Viet N. Vo, Sumaiya Zainal Abidin
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引用次数: 0
(B)SAPO-11 as a support for Ni2P catalyst for isoalkane production from methyl palmitate (B)SAPO-11作为Ni2P催化剂的载体,用于棕榈酸甲酯生产异烷烃
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-06 DOI: 10.1002/jctb.70100
Ivan V Shamanaev, Ilya V Yakovlev, Alexander V Toktarev, Vera P Pakharukova, Evgeny Yu Gerasimov, Olga B Lapina

BACKGROUND

SAPO-11 is known to be an active and selective component of isomerization catalysts. Ni2P/SAPO-11 catalysts are promising in one-step hydrodeoxygenation–hydroisomerization (HDO-HIS) of fatty acid-based feedstocks. But strong interaction with the support and inappropriate acidity can result in low activity and selectivity. Boron is a promising modifier which is capable of solving both of the problems.

RESULTS

SAPO-11 powders were synthesized using different Si/Al ratios (0.05, 0.10, 0.15). Boron was used as a modifier ((B)SAPO-11) to tune the acidity and surface properties of the materials (B/Al = 0.15). A 70:30 mass ratio of (B)SAPO-11 and AlOOH was used to synthesize supports for Ni2P catalysts. The catalysts were prepared by in situ phosphidation of Ni/(B)SAPO-11-Al2O3 and were tested in methyl palmitate HDO-HIS in a continuous-flow reactor at T = 290–340 °C, P = 2.0 MPa, LHSV = 5.3 h−1, H2/liquid = 600 N cm3 cm−3. The supports and catalysts were studied using inductively coupled plasma atomic emission spectrometry, N2 physisorption, NH3 temperature-programmed desorption, X-ray diffraction, transmission electron microscopy and 11B and 31P solid-state NMR. Boron was shown to decrease cracking activity resulting in higher yield of long-chain alkanes.

CONCLUSION

The highest isomerization activity (80% iso-C15–C16 at 340 °C) was shown by the sample with Si/Al = 0.10 due to optimal amount of acid sites. Boron proved to be an efficient component to tune SAPO-11 acidity and decrease cracking at 340 °C. © 2025 Society of Chemical Industry (SCI).

SAPO-11是已知的异构化催化剂的活性和选择性组分。Ni2P/SAPO-11催化剂在脂肪酸基原料的一步加氢脱氧-加氢异构化(HDO-HIS)中具有较好的应用前景。但与载体相互作用强,酸度不适宜,导致活性和选择性较低。硼是一种很有前途的改性剂,它能够解决这两个问题。结果采用不同硅铝比(0.05、0.10、0.15)制备SAPO-11粉体。硼作为改性剂((B)SAPO-11)调节材料(B/Al = 0.15)的酸度和表面性能。以(B)SAPO-11和AlOOH的质量比为70:30合成Ni2P催化剂的载体。采用Ni/(B)SAPO-11-Al2O3原位磷化法制备了催化剂,并在棕榈酸甲酯HDO-HIS连续流反应器中进行了测试,温度为290 ~ 340℃,P = 2.0 MPa, LHSV = 5.3 h−1,H2/liquid = 600 N cm3 cm−3。采用电感耦合等离子体原子发射光谱、N2物理吸附、NH3程序升温解吸、x射线衍射、透射电镜和11B、31P固体核磁共振对载体和催化剂进行了研究。硼降低了裂化活性,提高了长链烷烃的收率。结论当Si/Al = 0.10时,在340℃条件下,c15 - c16的异构化活性最高,达到80%。硼被证明是调节SAPO-11酸性和减少340℃下开裂的有效组分。©2025化学工业学会(SCI)。
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引用次数: 0
Modulation of biomass-based anode specific surface area and electrical conductivity on the enhancement of microbial fuel cell power generation capacity 调节生物质基阳极比表面积和电导率对提高微生物燃料电池发电能力的影响
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-06 DOI: 10.1002/jctb.70097
Haifeng Yin, Mingchuan Zhang, Xinyang Xu, Xi Chen

BACKGROUND

The design of efficient anode materials is critical for enhancing microbial fuel cell (MFC) performance, as electrode-microorganism interactions largely determine the electron transfer efficiency. Biochar derived from natural biomass has been recognized as an excellent substitute for conventional MFC anodes. In this context, KOH-activated biochar (BC-KOH) and carbon nanotube-loaded biochar (BC-CNT) were synthesized from reed straw as MFC anodes, enabling a systematic evaluation of the respective contributions of specific surface area and electrical conductivity to the electrocatalytic performance of biomass-based electrodes.

RESULTS

The BC-KOH anode achieved the highest maximum power density (455.5 mW m−2) in MFC, surpassing the pristine biochar (223.42 mW m−2) and graphite felt (402.63 mW m−2) anodes by 104.86% and 13.13%, respectively. Attributable to its high specific surface area (1197.7 m2 g−1), which provided abundant electroactive sites for microbial electron transfer and yielded an exceptional bilayer capacitance of 0.547 mF cm−2. Meanwhile, the BC-CNT anode exhibited a maximum power density of 332.12 mW m−2 (48.65% higher than pristine biochar), as its conductive nanotube network facilitated bacterial electron transfer and consequently reduced the charge transfer resistance to 47.97 Ω, compared to 96.12 Ω for the pristine biochar anode.

CONCLUSION

These findings demonstrate that biomass-based anodes with tailored specific surface area or conductivity represent an economically viable and environmentally sustainable strategy for MFC applications, with a production cost at least 90% lower than that of conventional graphite felt. © 2025 Society of Chemical Industry (SCI).

高效阳极材料的设计是提高微生物燃料电池(MFC)性能的关键,因为电极-微生物相互作用在很大程度上决定了电子传递效率。从天然生物质中提取的生物炭已被认为是传统MFC阳极的优良替代品。在这种情况下,以芦苇秸秆为原料合成koh活化的生物炭(BC-KOH)和碳纳米管负载的生物炭(BC-CNT)作为MFC阳极,从而系统地评估了比表面积和电导率对生物质基电极电催化性能的各自贡献。结果BC-KOH阳极在MFC中获得了最高的功率密度(455.5 mW m−2),分别比原始生物炭(223.42 mW m−2)和石墨毡(402.63 mW m−2)阳极高104.86%和13.13%。由于其高比表面积(1197.7 m2 g−1),为微生物电子转移提供了丰富的电活性位点,并产生了0.547 mF cm−2的特殊双层电容。同时,BC-CNT阳极的最大功率密度为332.12 mW m−2(比原始生物炭高48.65%),因为其导电纳米管网络促进了细菌的电子转移,从而将电荷转移电阻降低到47.97 Ω,而原始生物炭阳极的电荷转移电阻为96.12 Ω。这些发现表明,具有定制比表面积或电导率的生物质基阳极代表了一种经济可行且环境可持续的MFC应用策略,其生产成本至少比传统石墨毡低90%。©2025化学工业学会(SCI)。
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引用次数: 0
Optimization of the synthesis process for 3-chloro-4-fluoroaniline 3-氯-4-氟苯胺合成工艺的优化
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-04 DOI: 10.1002/jctb.70067
Zuguo Ai, Yiming Li, Jixia Fan, Mengjie Liang, Xing Li, Huimin Zi, Yi Mei, Qiang Tian

BACKGROUND

3-Chloro-4-fluoroaniline (4), a key intermediate in synthesizing quinolone drugs and pesticides, is widely used in the fine chemical industry. Existing synthetic methods face challenges such as high raw material costs, toxic reagents, safety hazards from by-products, high energy consumption, impurities in crude products, and increasing post-processing expenses. In order to overcome these challenges, the present study focuses on the optimization of the synthetic route utilizing o-dichlorobenzene as the primary feedstock, a reagent widely adopted in existing industrial-scale manufacturing processes.

RESULTS

This study represents the initial phase, wherein 3,4-dichloronitrobenzene (2) is synthesized via the nitration of o-dichlorobenzene (1) employing a mixed acid system consisting of concentrated nitric acid and sulfuric acid. Compared to the initial process, this optimized approach significantly minimizes the formation of dinitrobenzene by-products, thereby effectively reducing the safety risks associated with industrial-scale production. In the second step, the reaction utilizes potassium fluoride, tetramethylammonium chloride, and N,N-dimethylformamide as key reagents, which effectively lower both the process temperature and reaction time. Additionally, the product can be directly used in subsequent reactions without requiring distillation, thereby significantly improving process efficiency and reducing overall production costs. This optimized procedure produces 3-chloro-4-fluoronitrobenzene (3) with high purity (98.26%) and an excellent yield (88.34%). In the third step of the process optimization, a reduction in both reaction temperature and dehalogenation byproducts was achieved compared to the initial conditions. This modification not only mitigated potential safety hazards but also enhanced the atom economy of the reaction. In the final step, purified 3 was subjected to catalytic hydrogenation at 40 °C under 0.95 MPa H₂ in ethanol, affording compound 4 with a purity of >99% and a yield of >96%. The overall yield of the process reached approximately 72%.

CONCLUSION

This study presents an optimized process that enhances yield and simplifies the purification procedure, thereby providing a potential reference for the synthesis of pharmaceutical and agrochemical intermediates. © 2025 Society of Chemical Industry (SCI).

背景3-氯-4-氟苯胺(4)是合成喹诺酮类药物和农药的关键中间体,在精细化工领域有着广泛的应用。现有的合成方法面临着原材料成本高、试剂有毒、副产品安全隐患大、能耗高、原油中含有杂质、后处理费用增加等挑战。为了克服这些挑战,本研究的重点是优化以邻二氯苯为主要原料的合成路线,邻二氯苯是一种广泛应用于现有工业规模制造工艺的试剂。本研究为初始阶段,采用浓硝酸和硫酸组成的混合酸体系,通过邻二氯苯(1)的硝化反应合成3,4-二氯硝基苯(2)。与初始工艺相比,该优化方法显著减少了二硝基苯副产物的形成,从而有效降低了工业规模生产相关的安全风险。第二步,以氟化钾、四甲基氯化铵和N,N-二甲基甲酰胺为关键试剂,有效降低了工艺温度和反应时间。此外,该产品可直接用于后续反应,无需蒸馏,从而显著提高工艺效率,降低整体生产成本。该优化工艺制得3-氯-4-氟硝基苯(3),纯度高(98.26%),收率高(88.34%)。在工艺优化的第三步中,与初始条件相比,反应温度和脱卤副产物均有所降低。这种改进不仅减轻了潜在的安全隐患,而且提高了反应的原子经济性。最后一步,纯化后的3在40℃、0.95 MPa H 2条件下,在乙醇中催化加氢,得到纯度为99%、收率为96%的化合物4。该工艺的总收率达到72%左右。结论优化后的工艺提高了产率,简化了纯化过程,可为医药和农化中间体的合成提供参考。©2025化学工业学会(SCI)。
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引用次数: 0
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Journal of chemical technology and biotechnology
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