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The effect of nickel oxide nanoparticles on the structure and properties of nanocomposites based on high-pressure polyethylene containing multiwalled carbon nanotubes 氧化镍纳米颗粒对基于含有多壁碳纳米管的高压聚乙烯的纳米复合材料的结构和性能的影响
Pub Date : 2024-06-22 DOI: 10.1177/00952443241263608
Nushaba Kurbanova, Nurlana Mirzoeva, Eldar Zeynalov, Asgar Huseynov, Flora Hajiyeva, Mustafa Muradov
Due to the unique properties of modern nanomaterials, many companies design complex electronic devices that are used in the aviation and space spheres to assemble powerful computers, video equipment, help diagnose various diseases, as well as quickly transmit information. Such nanostructured materials are obtained by embedding nanoparticles into various polymer matrices. The effect of nickel oxide nanoparticles (NiONPs) stabilized by a matrix of high-pressure polyethylene (LDPE) obtained by the mechanochemical method on the structure and properties of nanocomposites based on high-pressure polyethylene (LDPE) containing multiwalled carbon nanotubes (MWCNT) has been studied. The physical-mechanical, thermophysical and thermal properties of the obtained composites were studied using DTA and AFM analysis methods. The optimal composition of components for obtaining nanocomposites with improved properties has been determined. Shown that small amounts of nanofillers introduced into the polymer play the role of structure formers - artificial crystallization nuclei, which contributes to the appearance of a fine spherulite structure in the polymer. AFM micrographs show the complex interweaving of nanoparticles with each other and the polymer matrix and the formation of a new fine-crystalline supramolecular structure related to the interfacial interaction of nickel-containing nanoparticles with multilayer carbon nanotubes, which contributes to the maximum increase in the physical-mechanical and thermal properties of the resulting nanocomposite.
由于现代纳米材料的独特性能,许多公司设计出复杂的电子设备,用于航空和航天领域,组装功能强大的计算机、视频设备,帮助诊断各种疾病,以及快速传输信息。这种纳米结构材料是通过将纳米粒子嵌入各种聚合物基质而获得的。通过机械化学法获得的高压聚乙烯(LDPE)基质稳定的氧化镍纳米粒子(NiONPs)对基于含有多壁碳纳米管(MWCNT)的高压聚乙烯(LDPE)的纳米复合材料的结构和性能的影响已被研究。使用 DTA 和 AFM 分析方法研究了所获复合材料的物理机械性能、热物理性能和热性能。确定了获得性能更好的纳米复合材料的最佳成分。结果表明,聚合物中引入的少量纳米填料起到了结构形成剂--人工结晶核的作用,有助于在聚合物中形成精细的球状结构。原子力显微镜显微照片显示了纳米粒子与聚合物基体之间复杂的交织,以及与含镍纳米粒子和多层碳纳米管界面相互作用有关的新的细晶超分子结构的形成,这有助于最大限度地提高所产生的纳米复合材料的物理机械性能和热性能。
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引用次数: 0
A Comparative study of gray relational analysis and VlseKriterijumska Optimizacija I Kompromisno Resenje approaches for enhancing mechanical properties and productivity in 3D-Printed copper-filled PLA parts 灰色关系分析与 VlseKriterijumska Optimizacija I Kompromisno Resenje 方法在提高 3D 打印铜填充聚乳酸部件的机械性能和生产率方面的比较研究
Pub Date : 2024-06-01 DOI: 10.1177/00952443241254939
Ahmed Elloumi, Abdessalem Jerbi, Rania Ben Amor, Slim Souissi
Fused Filament Fabrication (FDM) has emerged as a prominent and innovative manufacturing technique, facilitating the creation of intricate, lightweight components at reduced time and cost. Despite its advantages, the productivity and mechanical performance of 3D-printed parts remain challenging areas. Hence, there is a growing interest in investigating the interplay between FDM build time and mechanical properties. Structural parameters such as layer thickness (Lt), raster angle (Ia), and air gap distance (Ifd) can exhibit conflicting effects on productivity and mechanical properties. This study employs GRA and VIKOR techniques for the multi-criteria selection of 3D printing, aiming to optimize both printing time and specific flexural properties of PLA/copper composite beams constructed in the edge direction. We compare the parameters selected by both methods and evaluate their impact on the responses. The behaviors of the two models differ: GRA optimizes two responses the specific stiffness ans specific strength, while VIKOR is more effective for minimising printing time. Both models select the lower raster angle of 0° as optimuim. Lt significantly influences printing time, being the primary parameter in the VIKOR method, whereas Ifd primarily contributes to mechanical properties.
熔融金属丝制造(FDM)已成为一种突出的创新制造技术,有助于以更短的时间和更低的成本制造出复杂的轻质部件。尽管具有诸多优势,但三维打印部件的生产率和机械性能仍然是具有挑战性的领域。因此,人们对研究 FDM 构建时间与机械性能之间的相互作用越来越感兴趣。层厚(Lt)、光栅角(Ia)和气隙距离(Ifd)等结构参数会对生产率和机械性能产生相互冲突的影响。本研究采用 GRA 和 VIKOR 技术对三维打印进行多标准选择,旨在优化聚乳酸/铜复合材料梁在边缘方向的打印时间和特定弯曲性能。我们比较了两种方法选择的参数,并评估了它们对响应的影响。这两种模型的行为各不相同:GRA 优化了比刚度和比强度这两个响应,而 VIKOR 则更有效地减少了印刷时间。两种模型都选择 0° 的较低光栅角作为最佳角度。Lt 对印刷时间的影响很大,是 VIKOR 方法的主要参数,而 Ifd 则主要影响机械性能。
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引用次数: 0
Algorithm for sheet thickness measurement and its application to thermoformed PMMA sheet 板材厚度测量算法及其在热成型 PMMA 板材中的应用
Pub Date : 2024-05-30 DOI: 10.1177/00952443241257427
Jeet Patil, Jitesh Vasavada, Peeyush Mahajan, Sushil Mishra
One of the evaluative criteria utilized to ascertain the quality of a thermoformed product is the ultimate thickness of the sheet achieved through the processing. In determining the visual performance of optical products such as aircraft canopy, windscreens, etc., thickness distribution is crucial. Consequently, precise thickness measurement is the most essential aspect of quality control. To measure thickness, a variety of mechanical and optical measurement systems, in addition to several manual systems, are available. The manual intervention restricts the measurement system to lesser measurements and simplifies the system to simple geometries. Furthermore, post-processing of the image or point data is necessary to obtain thickness distribution using an optical measurement system. However, manual intervention is exceptionally time-consuming and may result in inaccurate outcomes. As a result, the current investigation put forth an algorithm based on machine learning to measure the precise thickness distributions from point data obtained through the measuring system. The algorithm’s functionality is illustrated through the thermoforming of a PMMA hemispherical dome at various forming pressures. Point data for thickness measurements of the hemispherical domes were acquired using the Rapid-I system of measurement. Utilizing the proposed algorithm, the thickness distribution of the hemispherical domes was measured accurately and efficiently.
确定热成型产品质量的评价标准之一是通过加工获得的板材最终厚度。在确定飞机舱盖、挡风玻璃等光学产品的视觉性能时,厚度分布至关重要。因此,精确的厚度测量是质量控制中最重要的一环。要测量厚度,除了几种手动系统外,还有各种机械和光学测量系统可供选择。人工干预将测量系统限制在较小的测量范围内,并将系统简化为简单的几何形状。此外,要使用光学测量系统获得厚度分布,必须对图像或点数据进行后处理。然而,人工干预异常耗时,而且可能导致结果不准确。因此,目前的研究提出了一种基于机器学习的算法,从测量系统获得的点数据中测量精确的厚度分布。该算法的功能通过在不同成型压力下对 PMMA 半球形圆顶进行热成型来说明。半球形穹顶厚度测量的点数据是使用 Rapid-I 测量系统获取的。利用所提出的算法,半球形穹顶的厚度分布得到了准确有效的测量。
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引用次数: 0
Assessing operational stability in condensed-mode fluidized bed reactor for linear low density polyethylene production: Insights from a thermoregulating water valve malfunction analysis 评估用于线性低密度聚乙烯生产的冷凝模式流化床反应器的运行稳定性:恒温水阀故障分析的启示
Pub Date : 2024-05-30 DOI: 10.1177/00952443241258450
Yi Liu
The reliability of thermal regulation systems is crucial for ensuring the stability of condensed-mode gas-phase fluidized bed reactors (FBRs) used in the production of linear low-density polyethylene (LLDPE). However, studies reporting on the practical industrial control engineering of such reactors relying on thermal equilibrium mechanisms are scarce. This study presents a thorough analysis of a hot thermoregulating water (TRW) valve-jamming incident and interprets the related phenomena and parameter changes. The effect of the catalyst activity and variations in the liquid-phase quantities on the TRW valve action are investigated in depth, and a general explanation is provided by analyzing typical distributed control system data trends and proven deductive reasoning. Results indicate that the polymerization stability is maintained by two thermal pathways. The first pathway is related to the latent (condensate)/sensible heat (gas) extraction and polymerization heat of the materials, and the second is associated with the TRW system, specifically the cold and hot TRW branches. These pathways exhibited synergistic bidirectional effects. Finally, a series of innovative measures are proposed for internal and external operations to fully prevent and respond to TRW valve malfunctions and maintain overall polymerization stability. This study enhances the dependability of linear low-density polyethylene production through advanced process optimization utilizing the Unipol prototype and offers perspectives on system engineering for polyethylene production processes.
热调节系统的可靠性对于确保用于生产线性低密度聚乙烯(LLDPE)的冷凝模式气相流化床反应器(FBR)的稳定性至关重要。然而,依靠热平衡机制对此类反应器进行实际工业控制工程的研究报告却很少。本研究对热恒温水(TRW)阀门堵塞事件进行了深入分析,并解释了相关现象和参数变化。研究深入探讨了催化剂活性和液相量变化对 TRW 阀门动作的影响,并通过分析典型的分布式控制系统数据趋势和行之有效的演绎推理给出了一般性解释。结果表明,聚合稳定性是通过两种热途径维持的。第一种途径与材料的潜热(冷凝液)/显热(气体)提取和聚合热有关,第二种途径与 TRW 系统有关,特别是 TRW 的冷分支和热分支。这些途径呈现出双向协同效应。最后,针对内部和外部操作提出了一系列创新措施,以全面预防和应对 TRW 阀门故障,保持整体聚合稳定性。这项研究通过利用 Unipol 原型进行先进的工艺优化,提高了线性低密度聚乙烯生产的可靠性,并为聚乙烯生产工艺的系统工程提供了新的视角。
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引用次数: 0
A general hyperelastic model for rubber-like materials incorporating strain-rate and temperature 包含应变速率和温度的类橡胶材料通用超弹性模型
Pub Date : 2024-05-25 DOI: 10.1177/00952443241254926
Dianjie Jiang, Zhanjiang Wang, Xiaoyang Wang
A comprehensive hyperelastic model that precisely forecasts the mechanical characteristics of materials with rubber-like qualities is presented. This model relies on the well-established five-parameter Mooney-Rivlin model, which is then extended to incorporate strain rate dependent and temperature dependent term. To validate its accuracy, experimental data from ethylene propylene diene monomer (EPDM) rubber materials was utilized to compare with the model prediction. Hyperelastic stress-strain curves were collected from a variety of materials that were subjected to varying temperatures and strain rates to improve the model’s applicability. Its prediction results are compared against the collected experimental data, resulting in consistent and reliable outcomes. The simplified form of the model not only establishes an effective framework for characterizing and predicting the mechanical response of materials that resemble rubber under different working conditions but makes the coding and implementation of finite element analysis easier.
本文介绍了一种全面的超弹性模型,该模型可精确预测具有类似橡胶品质的材料的机械特性。该模型以成熟的五参数穆尼-里夫林模型为基础,并进行了扩展,加入了应变速率相关项和温度相关项。为了验证其准确性,利用乙丙橡胶(EPDM)橡胶材料的实验数据与模型预测进行了比较。为了提高模型的适用性,我们收集了各种材料在不同温度和应变速率下的超弹性应力-应变曲线。模型的预测结果与收集到的实验数据进行了比较,结果一致且可靠。该模型的简化形式不仅为表征和预测类似橡胶的材料在不同工作条件下的机械响应建立了一个有效的框架,而且使有限元分析的编码和实施变得更加容易。
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引用次数: 0
Optimization of energy absorption and vibration behaviour of TPMS Schwarz P and Schoen Gyroid lattice structures using Taguchi L9 orthogonal array 使用田口 L9 正交阵列优化 TPMS Schwarz P 和 Schoen Gyroid 晶格结构的能量吸收和振动性能
Pub Date : 2024-05-18 DOI: 10.1177/00952443241254924
N. Sathishkumar, K.M. Kumar, R. Selvam, A.S.M. Udayakumar
In this study, the optimization of printing parameters in fused deposition modeling (FDM) is addressed, focusing on their impact on energy absorption and vibration behaviour of triply periodic minimal surface (TPMS) lattice structures, specifically Pseudo-periodic-based Schwarz P and Schoen Gyroid designs. The experimental design employs a Taguchi L9 orthogonal array involving layer height (0.15 mm, 0.30 mm, 0.45 mm), build orientation (0°, 45°, 90°), and extruder temperature (190°C, 200°C, 210°C) as inputs. These lattice structures are generated through Math Mod and simulated using Blender, with Autodesk Mesh mixer refining the STL file. The lattice fabrication employs PLA (polylactic acid). Comparative analysis is conducted against a high-density solid structure lacking lattice design. Optimal parameters for Schwarz P lattice are found to be 0.45 mm layer height, 0° build orientation, and 200°C extruder temperature, while for Schoen Gyroid lattice, 0.30 mm layer height, 0° build orientation, and 210°C extruder temperature. Solid structure optimization yields 0.30 mm layer height, 90° build orientation, and 190°C extruder temperature. Solid structures outperform Schwarz-P and Schoen-Gyroid in energy absorption and vibration behaviour, with Schwarz P showing superior properties over Schoen Gyroid.
本研究探讨了熔融沉积建模(FDM)中印刷参数的优化问题,重点是这些参数对三周期最小表面(TPMS)晶格结构的能量吸收和振动行为的影响,特别是基于伪周期的 Schwarz P 和 Schoen Gyroid 设计。实验设计采用田口 L9 正交阵列,以层高(0.15 毫米、0.30 毫米、0.45 毫米)、构建方向(0°、45°、90°)和挤压机温度(190°C、200°C、210°C)作为输入。这些晶格结构通过 Math Mod 生成,并使用 Blender 进行模拟,再通过 Autodesk 网格混合器完善 STL 文件。晶格制造采用聚乳酸(PLA)。与缺乏晶格设计的高密度实体结构进行了对比分析。发现 Schwarz P 晶格的最佳参数为 0.45 毫米层高、0° 构建方向和 200°C 挤压机温度,而 Schoen Gyroid 晶格的最佳参数为 0.30 毫米层高、0° 构建方向和 210°C 挤压机温度。固体结构优化后,层高为 0.30 毫米,构建方向为 90°,挤出机温度为 190°C。固体结构在能量吸收和振动性能方面优于 Schwarz-P 和 Schoen-Gyroid,其中 Schwarz P 的性能优于 Schoen Gyroid。
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引用次数: 0
On the essential work of fracture of polylactic acid/thermoplastic polyurethane/halloysite 论聚乳酸/热塑性聚氨酯/高合金断裂的基本工作原理
Pub Date : 2024-05-13 DOI: 10.1177/00952443241254938
Sadegh Hosseinjani, Faramarz Ashenai Ghasemi, Mohammad Fasihi, Pouya Rajaee
The goal of this work is to investigate the mechanical and fracture characteristics of polylactic acid (PLA)/thermoplastic polyurethane (TPU)/halloysite (HNT). HNT with three levels (0, 3, and 6 wt.%) and TPU with three levels (10, 20, and 30 wt.%) were used as variables. The investigation of tensile properties revealed contrasting effects of TPU and HNT levels. Increasing TPU content to 30 wt.% led to a decrease in strength and modulus by 36% and 42% in turn, however resulted in a remarkable 338% improvement in elongation at break. Conversely, the addition of 3 wt.% HNT enhanced both tensile strength and modulus, although it caused a reduction in elongation at break. The results concerning fracture properties showed by incorporating TPU up to 30 wt.% EWF ( w e) and non-EWF ( βw p) rose by 459% and 178%, respectively. Additionally, the inclusion of 3 wt.% HNT further elevated the EWF compared to the compound containing 10 wt.% TPU without HNT. Through optimization, the compound with 10 wt.% TPU and 3 wt.% HNT was shown to have the optimum strength, stiffness, and toughness balance.
本研究旨在探讨聚乳酸(PLA)/热塑性聚氨酯(TPU)/高铝酸盐(HNT)的机械和断裂特性。HNT 的三个含量(0、3 和 6 wt.%)和 TPU 的三个含量(10、20 和 30 wt.%)被用作变量。拉伸性能调查显示,热塑性聚氨酯和 HNT 含量的影响截然不同。将热塑性聚氨酯含量提高到 30 wt.%,强度和模量分别降低了 36% 和 42%,但断裂伸长率却显著提高了 338%。相反,添加 3 重量百分比的 HNT 可提高拉伸强度和模量,但会导致断裂伸长率降低。有关断裂性能的结果表明,添加 30 重量百分比的热塑性聚氨酯后,EWF(w e)和非 EWF(βw p)分别提高了 459% 和 178%。此外,与不含 HNT 的含 10 wt.% 热塑性聚氨酯的化合物相比,加入 3 wt.% HNT 进一步提高了 EWF。通过优化,含有 10 重量百分比热塑性聚氨酯和 3 重量百分比 HNT 的化合物具有最佳的强度、刚度和韧性平衡。
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引用次数: 0
The hemp-reinforced polypropylene composite: Effect of the alkaline and coupling agents treatment 麻增强聚丙烯复合材料:碱性和偶联剂处理的影响
Pub Date : 2024-05-09 DOI: 10.1177/00952443241252970
Siripan Metanawin, Maneerat Charoenchan, Tanapak Metanawin
The hemp-reinforced polypropylene composite was produced by the twin-screw extrusion in the presence of polypropylene-graft-maleic anhydride (PP-g-MA) and silane as coupling agents and subsequence by the compression molding. The hemp fiber was obtained by sodium hydroxide treatment prior to the twin-screw extruder. The PP/Hemp composite was analyzed using a universal testing machine, scanning electron microscope, differential scanning calorimetry, X-ray diffraction, and Fourier transform infrared spectroscopy. The mechanical properties of the PP/MA/Hemp demonstrated a better result than that of PP/Si/Hemp in most hemp contents. The SEM images of the PP/MA/Hemp exhibited excellent interfacial bonding in PP/MA/Hemp30 without fiber pullouts. However, the fiber breakage and some fiber pullout with gaps around the fiber of PP/Si/Hemp indicate the poor bonding of the PP matrix. The functional group of the PP/Hemp composite showed the –OH cellulose result peak of the reaction between hemp fibers and polypropylene.
麻纤维增强聚丙烯复合材料是在聚丙烯-接枝-马来酸酐(PP-g-MA)和硅烷作为偶联剂的情况下,通过双螺杆挤出机挤出,然后通过压缩成型制成的。麻纤维是在双螺杆挤出机之前通过氢氧化钠处理获得的。使用万能试验机、扫描电子显微镜、差示扫描量热仪、X 射线衍射仪和傅立叶变换红外光谱仪对 PP/ 大麻复合材料进行了分析。在大多数大麻含量下,PP/MA/大麻的机械性能都优于 PP/Si/ 大麻。PP/MA/Hemp 的扫描电子显微镜图像显示,PP/MA/Hemp30 的界面粘结性能优异,没有纤维拉断现象。然而,PP/Si/Hemp 的纤维断裂和部分纤维拉断,纤维周围出现空隙,表明 PP 基体的粘结性较差。PP/Hemp 复合材料的官能团显示出麻纤维与聚丙烯反应的 -OH 纤维素结果峰。
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引用次数: 0
Optimized titanium dioxide loading for properties of natural rubber latex and acrylic emulsion blends 针对天然橡胶胶乳和丙烯酸乳液混合物的性能优化二氧化钛添加量
Pub Date : 2024-04-10 DOI: 10.1177/00952443241247201
Anuwat Worlee, Nabil Hayeemasae, Abdulhakim Masa
Blends of prevulcanized natural rubber (PVNR) and acrylic emulsion (AC) were prepared at the fixed PVNR/AC ratio of 30/70. Effects of titanium dioxide (TiO2) addition were optimized across the contents 0, 10, 20 and 30 parts per hundred parts of polymer (php) with respect to various properties. Morphological analysis revealed a two-phase system in which the PVNR particles were dispersed in the AC matrix. Incorporation of TiO2 induced a finer blend morphology in which a part of the TiO2 was located at the interfaces of blend components. The tensile strength increased with initial TiO2 loading and reached its maximum at 10 php loading, with an improvement by about 127% over the blend without filler. However, further increase in filler loading reduced the tensile strength, and the filler tended to agglomerate at those higher loadings. Thermal stability and storage modulus in rubbery region of the blends containing TiO2 were also improved over the unfilled blend, due to the improved morphology and the hydrogen bonds between TiO2 filler and polymer matrix. TiO2 improved water wettability and adhesion of the blend. The maximum peel strengths on wood and metal substrates were about 120% and 26% larger than for the reference unfilled blend. Such drastic improvements suggest that the filled blends may find applications as coating materials.
以 30/70 的固定 PVNR/AC 比率制备了预硫化天然橡胶(PVNR)和丙烯酸乳液(AC)的混合物。在每百份聚合物(php)中添加 0、10、20 和 30 份二氧化钛(TiO2)时,对其各种性能的影响进行了优化。形态分析表明,PVNR 颗粒分散在 AC 基质中,形成了两相体系。二氧化钛的加入使共混物形态更加精细,其中一部分二氧化钛位于共混物组分的界面处。拉伸强度随初始二氧化钛添加量的增加而增加,在添加量为 10ph 时达到最大值,比未添加填料的混合物提高了约 127%。然而,进一步增加填料的添加量会降低拉伸强度,而且在添加量较高时,填料会发生团聚。由于形态的改善以及二氧化钛填料与聚合物基体之间的氢键作用,含二氧化钛的混合物在橡胶区的热稳定性和储存模量也比未填充的混合物有所提高。二氧化钛改善了共混物的水润湿性和粘附性。在木材和金属基材上的最大剥离强度分别比未填充混合物高出约 120% 和 26%。如此显著的改善表明,填充混合物可用作涂层材料。
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引用次数: 0
In situ epoxidation of canola oil via peracetic acid mechanism-optimization and kinetic study 过乙酸机制原位环氧化菜籽油--优化和动力学研究
Pub Date : 2024-04-03 DOI: 10.1177/00952443241243376
Ahmad Shauqi Abrar Shahrizan, Nurul Hazwani Hanib, Intan Suhada Azmi, Mar’atul Fauziyah, Mohd Jumain Jalil
Canola oil can serve as a substitute for polyol in the production of eco-friendly polyurethane. The aim of this study is to investigate the optimal conditions for the epoxidation of canola oil via the Taguchi optimization method. To date, there is no published work on optimization of process parameters for epoxidized canola oil production using the Taguchi method. In this study, the epoxidation of canola oil was performed using in situ-generated peracetic acid. Peracetic acid was formed by the reaction between acetic acid and hydrogen peroxide in the presence of a catalyst. The highest conversion to oxirane of 85% was achieved at a ratio of 2:1 of hydrogen peroxide to canola oil, a temperature of 65°C, and a stirring speed of 400 rpm. The Fourier-transform infrared spectroscopy (FTIR) characterization reveals the presence of the oxirane ring group, identified at a wavenumber of 1150 cm−1. Employing particle swarm numerical simulations, the results exhibit excellent agreement with the experimental data, thereby confirming the accuracy and validity of the kinetic model.
菜籽油可作为多元醇的替代品,用于生产环保型聚氨酯。本研究旨在通过田口优化法研究菜籽油环氧化的最佳条件。迄今为止,还没有关于使用田口方法优化环氧化菜籽油生产工艺参数的公开研究成果。本研究使用原位生成的过乙酸对菜籽油进行环氧化。过乙酸是由乙酸和过氧化氢在催化剂作用下反应生成的。过氧化氢与菜籽油的比例为 2:1、温度为 65°C、搅拌速度为 400 rpm 时,肟的最高转化率为 85%。傅立叶变换红外光谱(FTIR)表征显示,在 1150 cm-1 波长处存在环氧乙烷环基。通过粒子群数值模拟,结果与实验数据非常吻合,从而证实了动力学模型的准确性和有效性。
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引用次数: 0
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