Achieving large-scale production of biomass-derived 5-hydroxymethylfurfural (HMF) hinges on the high-concentration substrate and an effective recyclability of catalysts. Amberlyst-15 (A15) is a commercial sulfonated ion-exchange resin commonly used to catalyze the fructose-to-HMF dehydration. However, comparative studies on its recyclability during the conversion of high-concentration fructose in different solvents remain limited. Herein, we investigate the relationship between the recyclability of A15 and reaction solvents in dehydration of high-concentration fructose (20.0 wt.%) by recyclable experiments of A15 in H2O, THF, 1,4-dioxane, DMSO, and DMSO-H2O co-solvents with different water content at 140 ℃, wherein the worst recyclability is observed in THF and 1,4-dioxane. By comparing the structure of the A15 catalyst before and after the reaction and following solvothermal treatment, it was found that the primary factor hindering catalyst recyclability is the carbon deposit composed of humins on the surface of A15. Among these, the most severe humins formed through etherification-dehydration-condensation reactions and degradative condensation reactions of fructose and/or HMF are observed in THF and 1,4-dioxane. Furthermore, as the water content in the DMSO-H2O co-solvent increases, the formation of humins I via etherification-dehydration-condensation path intensifies, whereas the formation of humins II via degradative condensation path would be diminishes. Overall, water content exerts negligible influence on total production of humins and the recyclability of the A15 catalyst. This work highlights the relationship between catalyst recyclability and solvent-controlled humin formation mechanisms, providing critical insights for developing sustainable solvent systems suitable for HMF biorefineries.
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