Oil palm biomass, particularly empty fruit bunches and fronds, represents an abundant and underutilised lignocellulosic resource that can be transformed into nanocellulose for sustainable paper and packaging applications. This review introduces the novelty of linking the entire value chain, beginning with the chemical and morphological characteristics of oil palm residues and progressing through green extraction strategies and reinforcement mechanisms that influence final paper performance. Environmentally conscious extraction methods, including enzymatic pretreatment, deep eutectic solvent processing, and combined chemical and mechanical fibrillation, are discussed in terms of their ability to reduce energy consumption, minimise chemical discharge, and improve cellulose accessibility. These methods support the production of nanocellulose with high aspect ratio, crystallinity, and surface reactivity, which enhances paper density, tensile and burst strength, surface smoothness, porosity control, and barrier performance. The review also examines techno economic and biorefinery considerations, highlighting challenges such as solvent recovery, process scalability, and cost, as well as opportunities involving continuous flow systems and integrated biorefinery models that improve production efficiency. Overall, transforming oil palm biomass into nanocellulose provides a strategic pathway for valorising agricultural waste, reducing dependence on wood fibres, and accelerating the development of sustainable, high-performance paper and packaging materials that support circular bioeconomy objectives.
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