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The effect of friction spot stir welding in installing rivet double cover lap joints on 7075–T6 aluminum plate on shear strength 7075-T6铝板安装铆钉双盖搭接接头时搅拌摩擦点焊对抗剪强度的影响
Pub Date : 2023-10-30 DOI: 10.30811/jpl.v21i5.4080
Sehono Sehono, Aseng Franslee Sitopu
FSSW is a variation of FSW developed in metal processes. The principle of FSSW is rotating an object that is wear-resistant and then rubbed with a plate joint. The use of FSSW can be utilized in the installation of rivets such as in the drilling process, so this process needs to be investigated. This is because the heat caused by rotation will change the mechanical properties of the material so further research is needed. In this study, a connection performance comparison was made between the FSSW method and the drill. The plate used is aluminum 7075-T6 with a lap joint connection type. To find out each performance, a shear test, hardness test, and metallographic test were carried out. From the results of the shear strength test, it can be concluded that the FSSW variation is the best with an average shear strength value of 755,190 MPa, while the drill variation has an average shear strength value of 470,227 MPa. The average value for drill variations in the HAZ area was 185.06 while for the FSSW variation, it only reached 147.75. The macro test results proved that the cause of the shear strength in the FSSW was greater than that of the drill, this was caused by the difference in the size of the rivet diameter due to the use of a bad rivet gun. Meanwhile, based on the results of micro photos, the size of the structure in the HAZ area will be relatively longer than the RAW section, this is caused by friction between the tool and the workpiece
FSSW是在金属加工中发展起来的FSW的变体。FSSW的原理是旋转一个耐磨的物体,然后与板关节摩擦。FSSW的使用可以用于铆钉的安装,例如在钻孔过程中,因此需要对该工艺进行研究。这是因为旋转产生的热量会改变材料的机械性能,因此需要进一步的研究。在本研究中,比较了FSSW方法与钻头的连接性能。采用的板材为7075-T6铝合金搭接式连接。为了了解各种性能,进行了剪切试验、硬度试验和金相试验。从抗剪强度试验结果可以看出,FSSW变化最好,平均抗剪强度值为755,190 MPa,而钻头变化的平均抗剪强度值为470,227 MPa。HAZ区域钻孔变化的平均值为185.06,而FSSW变化的平均值仅为147.75。宏观试验结果证明,FSSW内抗剪强度大于钻内抗剪强度的原因,这是由于使用了不良的铆钉枪导致铆钉直径尺寸差异造成的。同时,根据微照片的结果,HAZ区域的结构尺寸会比RAW截面相对长,这是由于刀具与工件之间的摩擦造成的
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引用次数: 0
Mobility, Kinematic, Singularity, and Workspace Analysis of a Translational Parallel Manipulator with 2(RRPaRR)-PRRR Kinematic Chains 2(RRPaRR)-PRRR运动链平移并联机器人的机动性、运动学、奇异性和工作空间分析
Pub Date : 2023-10-30 DOI: 10.30811/jpl.v21i5.4075
Adriyan Adriyan, Indra Hasan
This article presents an asymmetric parallel manipulator with 2(RRPaRR)-PRRR kinematic chains. This manipulator aims to operate as a lower-mobility parallel manipulator with the pure translational motion of its platform. Therefore, a series of analyses are performed to fulfill this intention. First, the mobility analysis is performed by applying the Grübler-Kutzbach equation and the screw theory. Then, the kinematic, singularity, and workspace analysis are applied to analyze this PM. As a result, the application of the screw theory for the configuration of its kinematic chains shows its mobility in a pure translational motion in space. Then, this manipulator has a closed-form solution for its direct kinematic problem expressed in a quadratic equation. By applying singularity and workspace analysis via visualization, the singularity-free workspace along the z-axis of its workspace can be identified. This can later be used as a useful workspace. Overall, the presented manipulator can be applied to a translational parallel manipulator
提出了一种具有2(RRPaRR)-PRRR运动链的非对称并联机器人。该机械手的目标是作为一个低自由度的并联机械手,其平台的纯平移运动。因此,进行了一系列的分析来实现这一意图。首先,应用gr bler- kutzbach方程和螺旋理论进行了迁移率分析。然后,应用运动学分析、奇异性分析和工作空间分析对其进行分析。因此,将螺旋理论应用于其运动链的构型,显示了其在空间中的纯平移运动。然后,该机械手的直接运动问题以二次方程的形式得到了闭式解。通过可视化奇异性分析和工作空间分析,可以确定其工作空间z轴上的无奇异工作空间。以后可以将其用作有用的工作区。总的来说,所提出的机械臂可以应用于平动并联机械臂
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引用次数: 0
The effect of friction spot stir welding in double rivet lap joint installation of aluminum 2024-T3 on the strength of shear tests 铝2024-T3双铆钉搭接安装中搅拌摩擦点焊对抗剪强度的影响
Pub Date : 2023-10-30 DOI: 10.30811/jpl.v21i5.4112
Ahmad imam Nawawi
The process of joining materials is very necessary to facilitate the manufacture of industrial products. Among these connections are rivets, bolts, nails, glue, and welding which is mostly done on metal materials. The aircraft skin is usually connected with rivets through a drilling process. Joining metal materials, especially aluminum, uses many welding techniques. The welding method currently being developed is Friction Stir Welding (FSW). FSW developed the Friction Stir Spot Welding (FSSW) process in joining metals, especially in this study using 2024-T3 aluminum. The purpose of combining the rivet method with FSSW is to see the material’s mechanical characteristics when applied to aluminum material. The FSSW method uses a 2500 RPM engine speed milling machine using a blunt tool holder with a pin dimension of 2.5 mm. It is carried out using a pneumatic drill using a drill bit with a dimension of 2.5 mm. Aluminum 2024-T3 has of 200×20×2 mm dimensions, a hole spacing of 15 mm with double rivet lap joint installation. The results showed that the FSSW variation had a higher tensile shear strength of 2.8% than the drilling variation. However, the hardness value in the drilling variation is 56.3% higher than the FSSW variation in the Heat Affected Zone (HAZ). Microstructural observations also indicate differences in the HAZ region, where the FSSW is reduced in size and longer. This is due to the heat treatment process due to friction between the pin tool and the aluminum, thus changing the structure.
为了方便工业产品的制造,连接材料的过程是非常必要的。在这些连接中有铆钉、螺栓、钉子、胶水和焊接,这主要是在金属材料上进行的。飞机蒙皮通常通过钻孔过程用铆钉连接。连接金属材料,特别是铝,使用许多焊接技术。目前正在开发的焊接方法是搅拌摩擦焊(FSW)。FSW开发了搅拌摩擦点焊(FSSW)工艺,用于连接金属,特别是在本研究中使用2024-T3铝。将铆钉法与FSSW相结合的目的是观察材料应用于铝材料时的力学特性。FSSW方法使用2500 RPM的发动机转速铣床,使用销尺寸为2.5 mm的钝刀架。使用风钻进行,使用尺寸为2.5 mm的钻头。铝制2024-T3尺寸为200×20×2 mm,孔间距为15mm,采用双铆钉搭接安装。结果表明:FSSW变化比钻孔变化的抗拉剪切强度高2.8%;然而,在热影响区(HAZ),钻孔变化的硬度值比FSSW变化的硬度值高56.3%。显微结构观察也表明了HAZ区域的差异,其中FSSW的尺寸减小且更长。这是由于热处理过程中由于销钉工具与铝材之间的摩擦,从而改变了结构。
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引用次数: 0
Experimental study fluidized bed reactor using number hole 8 to see distribution gas fluid pressure 实验研究流化床反应器采用8号孔观察气液压力分布
Pub Date : 2023-10-30 DOI: 10.30811/jpl.v21i5.4101
Eswanto Eswanto, Riza Refaya Pinem, Suprapto Suprapto
Innovations related to fluidization systems using fluidized bed reactor are still needed to be developed in order to improve the fluidization process services for particle in order to produce the right fluid pressure in certain fluidized bed spaces that are currently operating. In this research, the pressurized fluid in question is air sourced from a compressor which has been arranged in such a way. The aim of the research is to obtain information regarding the characteristics of bubble resulting from the air pressure process pressing fluidized system particle. The research method was carried out by experimenting with testing fluidized bed reactor as test model in the form 8 hole, providing air pressure from compressor then observing the characteristics visually. The results of this visually documented research have been carried out and obtained. By using the number of hole 8 with height silica sand inserted to height of 25 cm, which is measured from the beginning of the hole plate before pressure is applied. After being given high pressure the bed increased to 27.6 cm, the highest bubble diameter was obtained at the input air pressure of 8 bar, which was 3.9 cm, with bed silica sand produced 26.1 cm, where the babble condition began to appear after the 9th second. Other characteristics also obtained reactor temperature of 25.45 °C where this condition is the smallest when compared to other pressure input results, this is because the small input pressure causes the temperature to be low, while the large pressure input temperature becomes higher due to many factor, including friction between silica sand, silica sand collisions, and faster movement of particle material.
利用流化床反应器的流化系统的创新仍然需要开发,以改善颗粒的流化过程服务,以便在目前运行的某些流化床空间中产生合适的流体压力。在本研究中,所讨论的加压流体是来自这样布置的压缩机的空气。研究的目的是获得有关空气压力过程对流化系统颗粒产生的气泡特性的信息。研究方法是在8型孔中以试验流化床反应器为试验模型,提供压缩机的空气压力,目测其特性。这一可视化记录研究的结果已经得到了执行和获得。通过使用孔8的数字与高度硅砂插入到25厘米的高度,这是测量从孔板的开始施加压力之前。施加高压后,床层增大到27.6 cm,在输入气压为8 bar时气泡直径最大,为3.9 cm,床层硅砂产生26.1 cm,第9秒后开始出现牙泡现象。其他特性也得到了25.45°C的反应器温度,与其他压力输入结果相比,该条件最小,这是因为小的输入压力导致温度较低,而大的压力输入温度由于许多因素而升高,包括硅砂之间的摩擦,硅砂碰撞,颗粒物质运动更快。
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引用次数: 0
Analysis of the effect of welding sequence and speed on the distortion of ASTM A36 joints by MIG method 用MIG法分析焊接顺序和速度对ASTM A36接头变形的影响
Pub Date : 2023-10-30 DOI: 10.30811/jpl.v21i5.4134
Dewin Purnama, Vika Rizkia, Vina Nanda Garjati
The welding process with the Metal Inert Gas (MIG) method often produces distortions that are detrimental to product quality, one of the factors that affect the characteristics of the welding results is heat input. The heat input provided in the welding process is influenced by arc current, arc voltage, and welding speed, besides that the welding sequence can also affect the distortion of thin plates due to welding on materials such as ASTM A36 plates. The welding process uses welding wire/electrode type AWS ER 70S-6 with a diameter of 1.0 mm, the welding parameters applied are: voltage of 22 Volts, current of 150 Amperes, DC + Current type (DCEP), the shielding gas used is 100% Argon with a flow rate of 15 liters per minute, horizontal welding position (1G), the amount of heat input is differentiated by changing the welding speed and the welding sequence used is the stepping stone method. The results of the study using ANOVA indicate that welding distortion increases with an increase in input heat, the repetition of welding sequences leads to greater distortion due to thermal stress, and the welding sequence and input heat have an influence of 80.4% in reducing distortion.
金属惰性气体(MIG)法焊接过程中经常产生对产品质量不利的变形,影响焊接结果特性的因素之一是热输入。焊接过程中提供的热量输入受电弧电流、电弧电压和焊接速度的影响,此外,焊接顺序也会影响薄板在ASTM A36板等材料上焊接而产生的变形。焊接工艺采用直径1.0 mm的焊丝/焊条型号为AWS ER 70S-6,焊接参数为:电压22伏,电流150安培,DC +电流型(DCEP),保护气体为100%氩气,流量15升/分钟,水平焊接位置(1G),通过改变焊接速度来区分输入热量,焊接顺序采用垫脚石法。方差分析结果表明,焊接变形随输入热量的增加而增加,焊接顺序的重复导致热应力导致更大的变形,焊接顺序和输入热量对减少变形的影响为80.4%。
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引用次数: 0
Designing of Evaporator Length in Very Low Temperature Chest Freezer by using Environmentally Friendly Refrigerant R290 采用环保制冷剂R290的极低温冷冻机蒸发器长度设计
Pub Date : 2023-10-30 DOI: 10.30811/jpl.v21i5.4103
Kasni Sumeru, Ridwan Nugraha, Apip Badarudin
Chest freezers generally use R600a or R134a as working fluids. When using R600a, the minimum cabin temperature is only -10oC, whereas when using R134a, it can reach -25oC. The purpose of this study is to calculate the evaporator length of a chest freezer that uses R290 as a refrigerant so that its cabin temperature can reach below 35 oC, lower than the cabin temperature of a typical chest freezer. Calculation of the evaporator pipe length is done using the forced convection heat transfer equation to calculate the heat transfer coefficient inside the evaporator pipe and natural heat transfer to calculate the heat transfer coefficient outside the evaporator pipe. Based on the calculations, the chest freezer has a compressor capacity of 200 W, an evaporator length of 3.57 m, and a diameter of 3/8 inch or 9.52 mm. The test results show that the temperature of the chest freezer cabin can reach -36oC in the 36th minute with a cooling capacity of 289 W, while the input power and COP are 198 watts and 1.46, respectively. Compared to R134a, the use of R290 is more advantageous. In addition to lower cabin temperatures, it is also much more environmentally friendly, because the GWP (global warming potential) value of R134a is much higher than that of R290. It means that the use of R290 as a working fluid in the chest freezer will significantly reduce emissions of gases that cause global warming.
冷柜一般使用R600a或R134a作为工作液。使用R600a时,舱内最低温度仅为-10℃,而使用R134a时,舱内最低温度可达-25℃。本研究的目的是计算以R290为制冷剂的冷柜的蒸发器长度,使其舱室温度低于35℃,低于典型的冷柜舱室温度。蒸发器管长计算采用强制对流换热方程计算蒸发器管内换热系数,自然换热计算蒸发器管外换热系数。经计算,该冷柜的压缩机容量为200w,蒸发器长度为3.57 m,直径为3/8英寸(9.52 mm)。试验结果表明,该冷冻室第36分钟温度可达-36℃,制冷量为289 W,输入功率为198瓦,COP为1.46。与R134a相比,使用R290更有优势。除了更低的客舱温度,它也更加环保,因为R134a的GWP(全球变暖潜能值)值远高于R290。这意味着在冷冻柜中使用R290作为工作流体将显著减少导致全球变暖的气体排放。
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引用次数: 0
Optimization of Infill Density, Layer Height, and Shell Thickness to Achieve Maximum Bending Strength and Minimum Printing Time of PLA 3D Printed Part 优化填充密度、层高和外壳厚度,实现PLA 3D打印部件的最大弯曲强度和最短打印时间
Pub Date : 2023-10-30 DOI: 10.30811/jpl.v21i5.3883
The Jaya Suteja
3D printing has advantages in making customized products, such as leg prosthetics. One of the required properties of 3D-printed leg prosthetics is their resistance to bending stress. Based on the literature review, the influence of the interaction among layer height, infill density, and shell thickness on the bending strength and printing time has not yet been investigated or optimized. This study aims to investigate the effect and optimize the layer height, infill density, and shell thickness to achieve the maximum bending strength and minimum printing time of a Polylactic Acid 3D printed part. This research studies three independent variables: layer height, infill density, and shell thickness. The independent variables of this research are bending strength and printing time. The bending test is conducted according to the ISO 178 standard. The printed specimen is tested using the bending testing machine Tarno Grocki to measure the maximum bending load the specimen can hold. The printing time is measured by using a stopwatch. The Response Surface Method is used as an optimization method to find the value of the maximum bending strength and minimum printing time of the 3D printed part. The optimum responses are achieved using 40 % infill density, 0.3 mm layer height, and 1.6 mm shell thickness. The maximum bending strength is 118. 5129 MPa and the minimum printing time is 11.1867 minutes.
3D打印在定制产品方面具有优势,例如假肢。3d打印假肢所需的特性之一是它们对弯曲应力的抵抗力。基于文献综述,目前尚未研究或优化层高、填充密度和壳厚三者相互作用对弯曲强度和打印时间的影响。本研究旨在研究并优化层高、填充密度和壳厚,以实现聚乳酸3D打印部件的最大弯曲强度和最小打印时间。本研究研究了三个自变量:层高、填充密度和壳层厚度。本研究的自变量是弯曲强度和打印时间。弯曲试验按照ISO 178标准进行。打印的试样使用Tarno Grocki弯曲试验机进行测试,以测量试样所能承受的最大弯曲载荷。打印时间是用秒表测量的。采用响应面法优化3D打印零件的最大抗弯强度和最小打印时间。当填充密度为40%,层高为0.3 mm,壳厚为1.6 mm时,可获得最佳响应。最大抗弯强度为118。5129 MPa,最小打印时间为11.1867分钟。
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引用次数: 0
An investigation into the crashworthiness criteria of a top-hat structure with a dent-type crush initiator through numerical analysis 通过数值分析,对带凹痕型碰撞起爆器的顶帽结构的耐撞性进行了研究
Pub Date : 2023-10-30 DOI: 10.30811/jpl.v21i5.4126
Harry Purnama
Ensuring the safety of passengers and the battery compartment in electric vehicles during frontal collisions is of utmost importance. This research aims to enhance the design of the top-hat structure used in car front rails by incorporating a crush initiator as the weakest section. The addition of a crush initiator optimizes the crashworthiness criteria by reducing peak force and increasing energy absorption. Numerical simulations were conducted using ABAQUS to validate the findings and compared against experimental results from references. The results demonstrate that the development of a top-hat structure with a dent-type crush initiator led to 27.5% decrease in peak force and 18.75% increase in energy absorption. The improvements in peak force and energy absorption could reduce the impact force and allow the crumple zone to completely absorb the kinetic energy during a collision, positively affecting the safety of passengers and battery compartments in electric vehicles
确保电动汽车正面碰撞时乘客和电池舱的安全至关重要。本研究的目的是通过将粉碎引发器作为最薄弱的部分,来提高汽车前轨顶帽结构的设计。添加粉碎引发剂通过降低峰值力和增加能量吸收来优化耐撞性标准。利用ABAQUS进行了数值模拟,并与文献中的实验结果进行了对比。结果表明:采用凹痕型破碎引发剂的顶帽结构,峰值力降低27.5%,吸能提高18.75%;在峰值力和能量吸收方面的改进可以减小冲击力,使碰撞时的褶皱区完全吸收动能,对电动汽车乘客和电池舱的安全产生积极影响
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引用次数: 0
Prediction Modeling of Low Alloy Steel Based on Chemical Composition and Heat Treatment Using Artificial Neural Network 基于化学成分和热处理的低合金钢人工神经网络预测建模
Pub Date : 2023-10-30 DOI: 10.30811/jpl.v21i5.3896
Desmarita Leni
The utilization of machine learning methods in modern material science enables the design of more efficient and innovative materials. This research aims to develop a machine learning model using the Artificial Neural Network (ANN) algorithm to predict the mechanical properties of low alloy steel. The dataset used consists of 15 input variables and 2 output variables, namely Yield Strength (YS) and Tensile Strength (TS). In this study, three ANN architectures were designed and their performance was compared using evaluation metrics such as Mean Absolute Error (MAE), Root Mean Square Error (RMSE), and R-squared. During the search for the best parameters for the ANN model, variations were made in the optimizer, learning rate, and batch size. The evaluation was conducted using cross-validation technique with k=10. The evaluation results indicate that the model with the best performance in predicting YS had MAE of 18.197, RMSE of 23.552, and R-squared of 0.969. For predicting TS, the model achieved MAE of 27, RMSE of 36.696, and R-squared of 0.907. The research results demonstrate that the ANN model can be used to predict the mechanical properties of low alloy steel based on alloy chemical composition and heat treatment temperature with reasonably high accuracy
机器学习方法在现代材料科学中的应用使设计更高效和创新的材料成为可能。本研究旨在利用人工神经网络(ANN)算法开发一种机器学习模型来预测低合金钢的力学性能。使用的数据集由15个输入变量和2个输出变量组成,即屈服强度(YS)和拉伸强度(TS)。在这项研究中,设计了三种人工神经网络架构,并使用平均绝对误差(MAE)、均方根误差(RMSE)和r平方等评估指标对它们的性能进行了比较。在为人工神经网络模型寻找最佳参数的过程中,优化器、学习率和批处理大小都发生了变化。采用k=10的交叉验证方法进行评价。评价结果表明,预测YS的最佳模型MAE为18.197,RMSE为23.552,r²为0.969。模型预测TS的MAE为27,RMSE为36.696,r²为0.907。研究结果表明,基于合金化学成分和热处理温度的人工神经网络模型能够以较高的精度预测低合金钢的力学性能
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引用次数: 0
The influence of the number of recycling cycles on the thermal and physical properties of polypropylene 循环次数对聚丙烯热物理性能的影响
Pub Date : 2023-08-25 DOI: 10.30811/jpl.v21i4.3976
Cahyo Budiyantoro, Harini Sosiati, J. Wawan Joharwan
Plastic recycling has become one of the approaches used to reduce environmental pollution caused by plastic waste. This study explores the influence of the number of recycling cycles on the physical and thermal properties of polypropylene (PP) plastic, which is commonly found in plastic waste. Test samples were prepared by melting waste PP in various melting cycles, including 1, 3, 5, and 10 times. The thermal and physical properties of the test samples were observed using Differential Scanning Calorimetry and its viscosity, while its microstructure was observed using a Scanning Electron Microscope. The results showed that the higher the number of recycling cycles, the lower the melting temperature (Tm) and glass transition temperature (Tg) of the PP samples. This indicates a decrease in the crystallinity properties of PP as the number of recycling cycles increases. Additionally, the flowability of PP increases with an increase in the number of recycling cycles, which can be attributed to changes in the material's structure and physical properties. The results of this study can help PP manufacturers and users optimize the recycling process and improve the quality of the resulting products. Moreover, this study also contributes positively to energy and material resource conservation as well as reducing production costs.
塑料回收利用已成为减少塑料垃圾对环境污染的途径之一。本研究探讨回收循环次数对塑料垃圾中常见的聚丙烯(PP)塑料的物理和热性能的影响。将废PP分别熔融1、3、5、10次,制备测试样品。用差示扫描量热法观察试样的热物理性质和粘度,用扫描电镜观察试样的微观结构。结果表明:循环次数越多,PP样品的熔融温度(Tm)和玻璃化转变温度(Tg)越低;这表明随着循环次数的增加,PP的结晶度会降低。此外,PP的流动性随着循环次数的增加而增加,这可归因于材料结构和物理性质的变化。研究结果可以帮助PP生产企业和用户优化回收工艺,提高产品质量。此外,本研究对节约能源和物质资源,降低生产成本也有积极的作用。
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引用次数: 0
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