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ANALYSIS OF FIXED CARBON AND VOLATILE MATTER BRIQUETTES OF PINE SAWDUST AND COCONUT SHELL WASTE 松木锯屑和椰壳废料的固定碳和挥发性物质压块分析
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.1421
Rany Puspita Dewi, S. Sumardi, Rizal Isnanto
Briquetting technology became one appropriate method that can be used to convert biomass waste into a renewable energy source. Sources of biomass raw materials that have promising potential are pine sawdust and coconut shell waste. Sawdust has potential for about 0.78 million m3/year and coconut shell waste around 360 thousand tons/year. The research aim was to analyse the effect of the carbonization temperature to volatile matter and fixed carbon of briquette. The research was done by variating carbonization temperature at 400 oC, 500 oC, and 600 oC. The result showed that at carbonization temperature of 400 oC, the volatile matter and fixed carbon was 42.28% and 55.74%. The volatile matter and fixed carbon are 43.19% and 54.96%, found at carbonization temperature 500 oC. The highest fixed carbon 55.98% and the lowest volatile matter 42.19% was found from carbonization temperature at 600 oC. The carbonization temperature in briquetting process affects the volatile matter and fixed carbon of briquette.
压块技术是将生物质废物转化为可再生能源的一种适当方法。具有潜力的生物质原料来源是松木锯屑和椰壳废料。锯屑的潜力约为 78 万立方米/年,椰壳废料约为 36 万吨/年。研究的目的是分析碳化温度对压块挥发物和固定碳的影响。研究在 400 摄氏度、500 摄氏度和 600 摄氏度的不同碳化温度下进行。结果表明,碳化温度为 400 oC 时,挥发物和固定碳的含量分别为 42.28% 和 55.74%。碳化温度为 500 oC 时,挥发物和固定碳分别为 43.19% 和 54.96%。碳化温度为 600 oC 时,固定碳含量最高,为 55.98%,挥发物含量最低,为 42.19%。压块过程中的碳化温度会影响压块的挥发性物质和固定碳。
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引用次数: 0
PEMODELAN SISTEM DINAMIK DAN IMPLEMENTASI SIMULINK PENGENDALIAN KESTABILAN UNMANNED AERIAL VEHICLE MULTIROTOR HEXACOPTER CARGO 多旋翼六旋翼货运无人机的系统建模与仿真实现
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.1032
Steven Wiliam Soputra, Sheila Tobing, S. S. Rawikara
The rapid growth of Unmanned Aerial Vehicle (UAV) technology, or drone, has shown its popularity and has been significantly applied to various purposes today. Nevertheless, with all the sophistication of drones, many related topics are still attractive, especially when a drone is designed to carry out a cargo mission. Thus, in this research, the dynamic model of a Hexacopter drone to deliver goods belongs to PT Aero Terra Scan is being developed. This dynamic modeling aims to further the drone's development by modeling it in 2 cases: no-payload and with a payload of 5 kg cases. The dynamic model of this Hexacopter is based on flight dynamics, a field of science studied in Aeronautical Engineering, and is implemented using Simulink. Through the results of this research, several conclusions have been withdrawn: (1) The drone's unstable nature characteristic inherently, even though it is analyzed from the initial hover condition. Thus, the drone and its system as a whole can never be separated with the feedback control that made it can maneuver adequately. (2) Several technical parameters of this Hexacopter, including the geometry, mass, the moment of inertia, until the estimation of motor throttle is required to achieve its hover conditions, both in the no-payload case and with-payload of 5 kg case.  (3) The Hexacopter basic dynamic system model is based on the flight dynamics until its motion system control tuning through root locus map analysis using Simulink.
无人驾驶飞行器(UAV)技术(或称无人机)的快速发展显示了它的受欢迎程度,如今已被大量应用于各种用途。尽管如此,随着无人机技术的日益成熟,许多相关课题仍然具有吸引力,尤其是当无人机被设计用于执行货运任务时。因此,本研究开发了 PT Aero Terra Scan 公司用于运送货物的六旋翼无人机的动态模型。该动态模型旨在通过在两种情况下对无人机进行建模:无载荷和载荷为 5 千克的情况,进一步推动无人机的发展。该六旋翼无人机的动态模型以飞行动力学为基础,是航空工程的一个研究领域,并使用 Simulink 实现。通过这项研究的结果,得出了以下几个结论:(1)即使从初始悬停状态进行分析,无人机的不稳定性也是与生俱来的。因此,无人机及其系统作为一个整体,永远离不开使其能够充分操纵的反馈控制。(2) 该六旋翼无人机的一些技术参数,包括几何形状、质量、惯性矩,直到电机油门的估算,都需要在无负载和负载 5 千克的情况下实现悬停条件。 (3) 六旋翼飞行器的基本动力系统模型是基于飞行动力学的,直到通过 Simulink 的根定位图分析进行运动系统控制调整。
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引用次数: 0
PENGARUH TEMPERATUR AUSTEMPERING TERHADAP SIFAT MEKANIK DAN STRUKTUR MIKRO BESI COR KELABU DENGAN NIKEL 10% UNTUK KOMPONEN BOILER PLTU 奥氏体回火温度对用于 pltu 锅炉部件的含 10%镍灰铸铁机械性能和显微组织的影响
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.1650
Fikri Widyansyah, Efendi Mabruri, Alfirano Alfirano
Effect of austempering temperature on microstructure and mechanical properties gray cast iron with 10%wt nickel for boiler combustion application has been studied. Cast iron with the JIS FCD 45 standard with a minimum tensile strength of 414 MPa and a hardness of 187 HB is commonly used for this application. To improve its mechanical properties such as strength and hardness, austempering heat treatment usually applied. Austempering was carried out at 250°C, 300°C, 350°C, 400°C, and 450°C for 1 hour, with the same austenization temperature of 850°C for 1 hour. The highest increase in hardness was found at the austempering temperature of 250°C. The hardness was 321.80 HB or 19.30% of the initial hardness of 259.70 HB. In terms of strength, the highest increase occurred at the austempering temperature of 250°C which was 257 MPa or 31.52% of the initial strength of 176 MPa.
研究了奥氏体回火温度对用于锅炉燃烧的含 10%镍灰口铸铁的微观结构和机械性能的影响。该应用通常使用符合 JIS FCD 45 标准的铸铁,其抗拉强度最低为 414 兆帕,硬度为 187 HB。为了提高铸铁的机械性能,如强度和硬度,通常采用奥氏体回火热处理。奥氏体化温度分别为 250°C、300°C、350°C、400°C 和 450°C,持续 1 小时,奥氏体化温度同样为 850°C,持续 1 小时。奥氏体回火温度为 250°C 时,硬度的提高幅度最大。硬度为 321.80 HB,是初始硬度 259.70 HB 的 19.30%。就强度而言,奥氏体回火温度为 250°C 时的强度增加最高,达到 257 兆帕,是初始强度 176 兆帕的 31.52%。
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引用次数: 0
DESAIN KONSEP PURWARUPA MESIN INJECTION MOLDING TIPE VERTIKAL UNTUK DAUR ULANG LIMBAH PLASTIK SKALA RUMAH TANGGA desain konsep purwarupa mesin injection molding tipe vertikal untuk daur ulang limbah plastik skala rumah tangga
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.1380
Sufiyanto Sufiyanto, Waridin Niam, Marfizal Marfizal, M.Fauzi Aziz
Plastic waste is the main cause of environmental pollution. It is necessary to research the design of the Injection Molding machine to process plastic waste. This study describes the design concept of a vertical type Injection Molding machine prototype by considering the factors to be utilized by small-scale plastic recycling businesses. The design stage starts from the identification of component requirements to the design of 3D drawings. The results of this study obtained a prototype design of a Vertical Injection Molding Machine. The embodiment of the design is not only determined directly by the design team and the manufacturing team, but is obtained from customer requests described in the technical specifications. At the concept design stage, there are 5 sub-functions and each function has 3 to 4 options. From the combination of these sub-functions and options, 3 assembly sketches were obtained so that 3 alternative design concepts were obtained. From the results of the concept assessment, design concept C was chosen from several alternative concepts.
塑料垃圾是造成环境污染的主要原因。有必要研究处理塑料垃圾的注塑成型机的设计。本研究介绍了立式注塑成型机原型的设计理念,并考虑了小型塑料回收企业的使用因素。设计阶段从确定组件要求到设计三维图。研究结果获得了立式注塑成型机的原型设计。设计的具体体现不仅由设计团队和制造团队直接确定,而且还来自技术规范中描述的客户要求。在概念设计阶段,有 5 个子功能,每个功能有 3 至 4 个选项。根据这些子功能和选项的组合,可以得到 3 个装配草图,从而得到 3 个可供选择的设计概念。根据概念评估结果,从几个备选概念中选择了设计概念 C。
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引用次数: 0
PENGARUH GEOMETRI DAN PENAMBAHAN JUMLAH SIRIP TERHADAP DISTRIBUSI TEMPERATUR HEAT SINK SEBAGAI ALTERNATIF PENDINGINAN PADA PIRANTI ELEKTRONIK 散热片的几何形状和数量对作为电子设备冷却替代方案的散热片温度分布的影响
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.1465
F. Subekti, S. Wahyudi, Femiana Gapsari
This study aims to determine the effect of the geometry shape of the copper material heat sink fins on the surface temperature distribution of the heat sink. The material used in this research is pure copper, the shape of the heat sink fins is made rippled with the addition of the number of fins 5, 6, and 7 and the input temperature is varied from 40 C to 80 C with airflow variations from 0.2 m/s to 1 m/s. The first step is to create a heat sink design with Autodesk Inventor. Then the plan is simulated with Autodesk CFD to solve the continuity, momentum, turbulence, and energy equations. Based on the method that has been carried out, it is found that the addition of variations in the number of fins affects the decrease in surface temperature. The highest temperature drop on fin 5 ripples is 24.1 C. The heat energy transfer rate increased by 0.4657 W. The convection heat transfer coefficient  increased by 3.47 W/m²C. Nusselt number shows an increase of 271. Fin performance has increased efficiency by  63.4 %, and effectiveness by 1.61. The results of this study are expected to provide practical alternatives that can be widely adopted on a heatsink plate that is very promising for future thermal developments.
本研究旨在确定铜材料散热片的几何形状对散热片表面温度分布的影响。本研究使用的材料是纯铜,散热鳍片的形状是波纹状的,增加了 5、6 和 7 个鳍片的数量,输入温度从 40 摄氏度到 80 摄氏度不等,气流变化从 0.2 米/秒到 1 米/秒不等。第一步是使用 Autodesk Inventor 创建散热器设计。然后使用 Autodesk CFD 对该方案进行模拟,以求解连续性、动量、湍流和能量方程。根据所采用的方法,可以发现增加散热片数量的变化会影响表面温度的下降。翅片 5 波纹上的最高温度下降了 24.1 摄氏度,热能传递率增加了 0.4657 瓦,对流传热系数增加了 3.47 瓦/米²C。努塞尔特数增加了 271。鳍片性能使效率提高了 63.4%,效果提高了 1.61%。这项研究的结果有望为散热板提供可广泛采用的实用替代方案,对未来的热学发展大有希望。
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引用次数: 0
OPTIMASI MULTIOBJEKTIF PARAMETER PROSES 3D PRINTER JENIS FUSED DEPOSITION MODELLING MENGGUNAKAN GREY RELATIONAL ANALYSIS-TAGUCHI 熔融沉积建模优化 3d 打印机的多任务参数
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.1253
Adhira Azhari Shanaswara, M. N. Aditya, Muhammad Ibnu Rashyid, H. Herianto, Muhammad Akhsin Muflikhun
The development of fused deposition modelling (FDM) 3D printer models is increasing where the applications can be found in several aspects such as rapid prototyping, functionally components, and parts for assembly process. These conditions required excellent printing quality. One of the factors that affect the printing quality was process parameter setting. There are several parameters process that are used in 3D printing. Hence, the use of these parameters that recommended by manufacturer often give the average results, not the best results. The recent study purposes are to gain optimal setting that give accuracy in the dimension and suitable surface condition. There are 12 factors with 3 different levels. The study used Taguchi method L-27 and grey relational analysis (GRA) to determine the most efficient combinations that can fulfill multi-objective. The results showed that to acquire the accuracy and total dimension, the following combination are used; LH0,075mm, LW0,45mm, IPLines, WT0,8mm, PT205C, FR85%, RD6,5mm, RS30mm/s, PS30mm/s, OWS15mm/s2, PA10mm/s2, and PJ10mm/s where wall thickness (WT); flow rate (FR); and retraction distance (RD) used as 3 essential factors that can influence the respond of the machine. The best surface roughness gathered with the combination as follow; LH0,075mm, LW0,35mm, IPGrid, WT0,8mm, PT200C, FR95%, RD2mm, RS30mm/s, PS70mm/s, OWS25mm/s, PA3000mm/s2, dan PJ30mm/s where the layer height (LH) was the essential factor that affect the machine respond. The accuracy of the dimension and the most optimum surface roughness can be acquired by the following combinations: LH0,075mm, LW0,35mm, IPGrid, WT0,8mm, PT205C, FR95%, RD4,5mm, RS30mm/s, PS70 m/s, OWS15 mm/s, PA3000 mm/s2, dan PJ10mm/s.
熔融沉积建模(FDM)三维打印机模型的开发日益增多,可应用于多个方面,如快速原型、功能部件和装配工艺部件。这些条件都要求卓越的打印质量。影响打印质量的因素之一是工艺参数设置。三维打印过程中会用到几个工艺参数。因此,使用制造商推荐的这些参数往往只能得到平均结果,而不是最佳结果。近期研究的目的是获得最佳参数设置,以保证尺寸精度和合适的表面状态。共有 12 个因素,3 个不同的等级。研究采用田口方法 L-27 和灰色关系分析 (GRA) 来确定能实现多目标的最有效组合。结果显示,为获得精度和总尺寸,使用了以下组合:LH0,075mm、LW0,45mm、IPLines、WT0,8mm、PT205C、FR85%、RD6,5mm、RS30mm/s、PS30mm/s、OWS15mm/s2、PA10mm/s2 和 PJ10mm/s,其中壁厚(WT)、流速(FR)和缩回距离(RD)是影响机器响应的 3 个基本因素。最佳表面粗糙度的组合如下:LH0.075mm、LW0.35mm、IPGrid、WT0.8mm、PT200C、FR95%、RD2mm、RS30mm/s、PS70mm/s、OWS25mm/s、PA3000mm/s2 和 PJ30mm/s,其中层高(LH)是影响机器响应的关键因素。通过以下组合可以获得尺寸精度和最佳表面粗糙度:LH0,075mm、LW0,35mm、IPGrid、WT0,8mm、PT205C、FR95%、RD4,5mm、RS30mm/s、PS70 m/s、OWS15 mm/s、PA3000 mm/s2 和 PJ10mm/s。
{"title":"OPTIMASI MULTIOBJEKTIF PARAMETER PROSES 3D PRINTER JENIS FUSED DEPOSITION MODELLING MENGGUNAKAN GREY RELATIONAL ANALYSIS-TAGUCHI","authors":"Adhira Azhari Shanaswara, M. N. Aditya, Muhammad Ibnu Rashyid, H. Herianto, Muhammad Akhsin Muflikhun","doi":"10.21776/jrm.v14i3.1253","DOIUrl":"https://doi.org/10.21776/jrm.v14i3.1253","url":null,"abstract":"The development of fused deposition modelling (FDM) 3D printer models is increasing where the applications can be found in several aspects such as rapid prototyping, functionally components, and parts for assembly process. These conditions required excellent printing quality. One of the factors that affect the printing quality was process parameter setting. There are several parameters process that are used in 3D printing. Hence, the use of these parameters that recommended by manufacturer often give the average results, not the best results. The recent study purposes are to gain optimal setting that give accuracy in the dimension and suitable surface condition. There are 12 factors with 3 different levels. The study used Taguchi method L-27 and grey relational analysis (GRA) to determine the most efficient combinations that can fulfill multi-objective. The results showed that to acquire the accuracy and total dimension, the following combination are used; LH0,075mm, LW0,45mm, IPLines, WT0,8mm, PT205C, FR85%, RD6,5mm, RS30mm/s, PS30mm/s, OWS15mm/s2, PA10mm/s2, and PJ10mm/s where wall thickness (WT); flow rate (FR); and retraction distance (RD) used as 3 essential factors that can influence the respond of the machine. The best surface roughness gathered with the combination as follow; LH0,075mm, LW0,35mm, IPGrid, WT0,8mm, PT200C, FR95%, RD2mm, RS30mm/s, PS70mm/s, OWS25mm/s, PA3000mm/s2, dan PJ30mm/s where the layer height (LH) was the essential factor that affect the machine respond. The accuracy of the dimension and the most optimum surface roughness can be acquired by the following combinations: LH0,075mm, LW0,35mm, IPGrid, WT0,8mm, PT205C, FR95%, RD4,5mm, RS30mm/s, PS70 m/s, OWS15 mm/s, PA3000 mm/s2, dan PJ10mm/s.","PeriodicalId":167086,"journal":{"name":"Jurnal Rekayasa Mesin","volume":"213 ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139177577","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
ANALISIS SURFACE HARDNESS ALUMINUM 6061 HASIL GAS NITRIDING DENGAN VARIASI HOLDING TIME 分析气体氮化铝 6061 的表面硬度与不同保温时间的关系
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.704
Tjuk Oerbandono
The nitriding coating process is widely applied in the industry. Gas nitriding is a technique used to improve the mechanical properties of a metal. This study aims to determine the influence of holding time variations on surface hardness and diffusion depth in aluminum alloy 6061 (Al-Mg-Si) that undergoes gas nitriding. The independent variable used in this study was holding time, namely, initial specimen (without holding time treatment), and specimens that experienced holding ranging from 1 hour, 2 hours, 3 hours, 4 hours, and 5 hours. The cooling medium used after gas nitriding was air. The highest surface hardness value was obtained in aluminum alloy 6061 specimens without holding time treatment, namely with a hardness value of 141 VHN while the lowest surface hardness value was produced by the specimen with a holding time of 5 hours. The lowest surface hardness value was 55.4 VHN. Based on the results of the EDAX composition test known that the specimen of aluminum alloy 6061 with a holding time of 5 hours diffused nitrogen element of 1.57% and oxygen element of 5.27%.
氮化涂层工艺在工业中应用广泛。气体氮化是一种用于改善金属机械性能的技术。本研究旨在确定保温时间变化对进行气体氮化的铝合金 6061(Al-Mg-Si)表面硬度和扩散深度的影响。本研究使用的自变量是保温时间,即初始试样(未经过保温时间处理),以及经过 1 小时、2 小时、3 小时、4 小时和 5 小时保温的试样。气体氮化后使用的冷却介质为空气。未经保温处理的铝合金 6061 试样的表面硬度值最高,为 141 VHN,而保温 5 小时的试样的表面硬度值最低。最低表面硬度值为 55.4 VHN。根据 EDAX 成分测试结果可知,保温 5 小时的铝合金 6061 试样扩散了 1.57% 的氮元素和 5.27% 的氧元素。
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引用次数: 0
PENINGKATAN SUHU KRITIS PADA SINTESIS BAHAN SUPERKONDUKTOR MAGNESIUM DIBORIDA DENGAN VARIASI UKURAN PARTIKEL SERBUK MG 通过改变毫克粉粒度提高合成二硼化镁超导材料的临界温度
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.1651
Satrio Herbirowo, A. H. Yuwono, E. P. Utomo, Syafrizal Syafrizal, Agung Imaduddin
Studying the evolution of the MgB2 superconductor manufacturing process to improve critical temperature is important. The solid-state approach was used in this work to create a low-cost MgB2 superconductor. Variations in the purity of Boron were used as control parameters to evaluate the impact of dry milling on the production of the MgB2 bulk and low-temperature electrical properties. A 2:1 stoichiometric ratio of magnesium and boron powder was weighed and ground for 30 minutes. The ground powder was compressed and sintered for one hour at 1073 K. We were able to confirm through XRD and SEM research that the small particle size improved the MgB2 phase fraction and increase crystallite size in the production of the MgB2 sample. At 1073 K and 200 um of Mg, the sample sintered produced an MgB2 phase of 99.3%. The critical onset temperature (Tc-offset) improved from 39 to 40K, respectively.
研究 MgB2 超导制造工艺的演变以提高临界温度非常重要。本研究采用固态方法制造低成本的 MgB2 超导体。硼纯度的变化被用作控制参数,以评估干磨对 MgB2 块体生产和低温电特性的影响。称取 2:1 的镁粉和硼粉,研磨 30 分钟。我们通过 XRD 和 SEM 研究证实,在生产 MgB2 样品的过程中,小粒径改善了 MgB2 的相分数并增加了晶粒尺寸。在 1073 K 和 200 um 的镁含量下,烧结样品生成的 MgB2 相占 99.3%。临界起始温度(Tc-offset)分别从 39K 提高到 40K。
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引用次数: 0
KARAKTERISASI BIODEGRADASI PADA KOMPOSIT POLYMER POLYLACTID ACID (PLA) DENGAN PENAMBAHAN CHITOSAN DAN HYDROXYAPATITE 聚乳酸聚合物(pla)与壳聚糖和羟基磷灰石的生物降解关系
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.1476
Dina Novera Serfandi, P. Setyarini, Purnami Purnami, S. Sulistyono
Polylactid Acid (PLA) is a biodegradable polymer made from natural ingredients so it is safe to use for biomaterials. The purpose of this study was to determine the biodegradation characteristics of the addition of chitosan powder and Hydroxyapatite to PLA. There were 4 variations in this study, namely PLA 100 (pure PLA), PLA-chitosan-Hydroxyapatite 94-3-3 (Composite 1), PLA-chitosan-Hydroxyapatite 94-0-6 (Composite 2), PLA-chitosan-Hydroxyapatite 94-6-0 (Composite 3). Samples were prepared using the extrusion method to form filaments, then the filaments were injected with a temperature of 170-190°C and an injection pressure of 5-6 bar. Characterization was carried out using the Immerse Test, FTIR Test, and SEM-EDS Test. The results of the Immerse Test showed an increase in sample mass of 1.04%, 1.1%, 1.05% and 1.14% respectively. FTIR test results did not show any new functional groups in the composite. The results of the SEM test indicated the presence of Na and Cl deposits on the sample surface as evidenced by the results of the EDS test that all samples contained Na and Cl elements. So that the weight gain occurs because the three materials are not chemically mixed which easily separate and cause cavities, these cavities are filled with HBSS liquid.
聚乳酸(PLA)是一种可生物降解的聚合物,由天然成分制成,因此可安全地用于生物材料。本研究的目的是确定在聚乳酸中添加壳聚糖粉末和羟基磷灰石后的生物降解特性。本研究共有 4 种不同的材料,即聚乳酸 100(纯聚乳酸)、聚乳酸-壳聚糖-羟基磷灰石 94-3-3(复合材料 1)、聚乳酸-壳聚糖-羟基磷灰石 94-0-6(复合材料 2)、聚乳酸-壳聚糖-羟基磷灰石 94-6-0(复合材料 3)。样品采用挤压法制备成丝状,然后在 170-190°C 的温度和 5-6 巴的注射压力下注射。采用浸入测试、傅立叶变换红外测试和扫描电镜-电子显微镜测试进行了表征。浸入测试结果显示,样品质量分别增加了 1.04%、1.1%、1.05% 和 1.14%。傅立叶变换红外光谱测试结果表明,复合材料中没有出现任何新的官能团。扫描电子显微镜测试结果表明,样品表面存在 Na 和 Cl 沉积物,EDS 测试结果也证明了这一点,即所有样品都含有 Na 和 Cl 元素。由于三种材料未发生化学混合,容易分离并产生空穴,因此重量增加,这些空穴由 HBSS 液体填充。
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引用次数: 0
PERANCANGAN DAN MODIFIKASI MOLD INSERT UNTUK MENINGKATKAN KAPASITAS PRODUKSI LIGHT GUIDE 设计和改造模具镶件,提高导光板生产能力
Pub Date : 2023-12-15 DOI: 10.21776/jrm.v14i3.1457
Benny Haddli Irawan, Putri Septaningrum, Ita Wijayanti, R. Hakim, Ihsan Saputra
The use of plastic is often found in human life. Therefore, many manufacturing companies are competing to increase the production and quality of their plastic products. One way to increase production is to redesign a Mold base so that the Mold has a larger production capacity than before. The increase in product demand from consumers, which was initially 65,000 pcs/month to 95,000 pcs/month, is also the background for conducting this research. The purpose of this study is to redesign the soft tool using the old Mold base. The design uses Siemens UG NX 5 software. The Mold used is a two-plate Mold. The manufacture of the core cavity uses NAK 80 steel and plastic raw material in the form of Polycarbonate (PC). At the end of the study, a simulation was carried out using the Moldex 3D Flow Mold software to see the cycle time of the old and new Mold injection processes. From the results of this study, production capacity increased from 67,804 pcs/month to 118,536 pcs/month resulting in twice as many products as the old Mold design, with an increase in cycle time of 14.37% longer than the old Mold design also ensuring the quality of the product is maintained.
在人类生活中,塑料的使用屡见不鲜。因此,许多制造公司都在竞相提高塑料产品的产量和质量。提高产量的方法之一是重新设计模具底座,使模具的生产能力比以前更大。消费者对产品的需求从最初的 65,000 件/月增加到 95,000 件/月,这也是开展本研究的背景。本研究的目的是利用旧模具基础重新设计软工具。设计使用西门子 UG NX 5 软件。使用的模具是双板模具。芯腔的制造使用 NAK 80 钢和聚碳酸酯 (PC) 形式的塑料原料。研究结束后,使用 Moldex 3D Flow Mold 软件进行了模拟,以了解新旧模具注塑工艺的周期时间。研究结果表明,生产能力从 67 804 件/月提高到 118 536 件/月,产品数量是旧模具设计的两倍,周期时间比旧模具设计延长了 14.37%,同时还确保了产品质量。
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引用次数: 0
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