Statement of problem: The effect of errors in the cut-out and rescan procedure with dental dam isolation in restorative dentistry might be crucial for the clinical success of indirect restorations, but investigations are lacking.
Purpose: The purpose of this clinical study was to assess the scanning deviations of 4 intraoral scanners (IOSs) after the cut-out and rescan procedure with dental dam isolation and to compare 2 different computer software programs in the assessment of the deviations.
Material and methods: Twenty initial scans (prescans) were collected from 20 participants using 4 dental IOSs (TRIOS 3; 3Shape A/S, Cerec Primescan; Dentsply Sirona, iTero Element 5D; Align, iTero Lumina; Align). The 3-dimensional data were obtained from the right side of the mandible between the canine and the second molar area and recorded in standard tessellation language (STL) format. Then, the second premolar was cut on the screen of each IOS using the cutting tool in its software program, within 1 mm of the adjacent teeth. The dental dam was applied, and the same quadrant was rescanned by each IOS for each participant to allow the software program to overlap the 2 scans and fill in the cut-out area. The superimposition scan was recorded in STL format as the rescan data. The trueness of each scanner was assessed by overlapping the prescan and rescan data with Geomagic ControlX (3D Systems) and Oracheck (Dentsply Sirona) software programs to assess the root mean square (RMS) errors and the mean distance (MD) deviations, respectively. The deviations were assessed individually for the first premolar, second premolar, and first molar. Two-way ANOVA and Robust ANOVA with the median method were used for the statistical analyses (α<.05).
Results: The overall RMS errors ranged between 60 and 90 µm, and the overall MD deviations ranged between 80 and 200 µm. All scanners presented beyond 60 µm of RMS errors with significant differences between them for the overall comparisons (P=.001). The iTero Lumina presented the lowest RMS error (60 ±20), followed by iTero Element 5D (70 ±20), Primescan (70 ±30), and TRIOS 3 (80 ±30) (P=.001). Regardless of the scanner type, the second premolar had significantly the highest RMS error (90 ±30) (P<.001). Regarding the overall data, a very low agreement was observed between MD deviations and RMS errors (Cronbach alpha=.047).
Conclusions: The cut-out and rescan procedure with dental dam isolation may cause RMS errors ranging from 60 to 90 µm, which were below the clinically acceptable limits. The deviation occurred mainly in the cut-out area, while the adjacent teeth were less affected. The level of deviation may vary depending on the selected IOS. The Oracheck may not be a good replacement for the Geomagic ControlX regarding the assessment of the deviations between the 2 scans.
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