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Retanning Performance of Carboxymethyl Starch and Its Effects on Dyeing 羧甲基淀粉复鞣性能及其对染色的影响
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2022-02-01 DOI: 10.34314/jalca.v117i2.4731
Cigdem Ozkan, H. Ozgunay
The tanning characteristics of starch samples modified by different methods were investigated in our previous studies. In this study, utilization of modified starch in leather making as a retanning agent and its effect on dyeing process have been investigated. For this purpose, the molecular size of native corn starch was reduced by H2O2 oxidation and then carboxymethylated. A series of analyses (water solubility, degree of substitution, Fourier Transform Infrared Spectroscopy, Proton and Carbon Nuclear Magnetic Resonance Spectroscopy) were carried out for characterization. Then, carboxymethyl starches were used in retanning processes to be 3, 5 and 10% based on leather weight and the shrinkage temperatures and filling coefficients of the leathers were determined. Acid and metal complex dyestuffs were used in dyeing processes and the effect of carboxymethyl starch on dyeing was also investigated by examining dye consumption, dry and wet rubbing fastness and color of the leathers. From the results it was concluded that carboxymethyl starch showed a noticeable solo performance in terms of filling property and shrinking temperature without any considerable adverse effect on dyeing.
对不同方法改性淀粉样品的鞣制特性进行了研究。研究了变性淀粉在制革中的复鞣作用及其对染色工艺的影响。为此,将天然玉米淀粉通过H2O2氧化还原,然后进行羧甲基化处理。通过一系列的分析(水溶性、取代度、傅里叶变换红外光谱、质子和碳核磁共振光谱)对其进行表征。然后,根据革重的不同,分别在复鞣过程中添加3、5、10%的羧甲基淀粉,确定革的收缩温度和填充系数。采用酸性和金属络合染料对皮革进行染色,并通过测定染料用量、干湿摩擦牢度和皮革颜色,考察羧甲基淀粉对皮革染色的影响。结果表明,羧甲基淀粉在填充性能和收缩温度方面表现出明显的单一性,对染色没有明显的不利影响。
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引用次数: 0
Extract of Trema Orientalis (L.) Stem Bark: A Potential Source of Environmentally Friendly Tanning Agent for Leather Industry 东方Trema Orientalis提取物茎皮:皮革工业环保鞣剂的潜在来源
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2022-01-03 DOI: 10.34314/jalca.v117i1.4696
Murshid Jaman Chowdury, M. A. Razzaq, Md. Imran Biswas, Ariful Hai Quadery, Md. Tushar Uddin
Researchers around the world are in continuous endeavor to develop environment friendly tanning agent due to adverse effect of conventionally used chromium during leather tanning. Recent trend of tanning is thus heading to chrome-free and greener chemical processing options. Vegetable tanning is an exoteric leather processing technique because of their lower pollution load on the environment. Considering the inadequacy and high costing for the commercialized tannins, development of alternative tannins from locally available plants and their characterizations are important. In this research, the stem barks of Trema Orientalis (L.) were extracted at different temperatures employing water solvent with or without additives (sodium hydroxide or sodium sulphite) to attain phenolic-rich extractives. To ascertain appropriateness as a vegetable tanning agent, the obtained extracts were thereafter characterized in respect to yield, total phenolic content, tannin content and molecular structure. The extraction yield for all extracts improves and the quality remains nearly unchanged with temperature rising. The elevated concentration of chemical additives enhances the extraction yield but lessens the quality of extracts. In terms of extraction yield and the quality of extracts the best condition for extraction was discerned at 80°C with water solvent. This water extract has a decent extent of phenolic and tannin content of 266.13 mg Gallic acid equivalent/ gm of dry extract and 30.12 % respectively. The final extract exhibits excellent leather retanning tendency comparable to the commercial quebracho tannins.
由于皮革鞣制过程中常用铬的不良影响,世界各国一直在努力开发环保型鞣制剂。因此,鞣制的最新趋势是朝着无铬和更环保的化学加工选择。植物鞣因其对环境的污染较小而成为一种开放的皮革加工技术。考虑到商业化单宁的不足和高成本,从当地可获得的植物中开发替代单宁及其特性是重要的。在不同温度下,采用添加或不添加添加剂(氢氧化钠或亚硫酸钠)的水溶剂对东方Trema Orientalis (L.)茎皮进行提取,得到富含酚类物质的提取物。为了确定作为植物鞣剂的适宜性,获得的提取物随后在产率、总酚含量、单宁含量和分子结构方面进行了表征。随着温度的升高,各提取物的提取率提高,质量基本保持不变。化学添加剂浓度的提高提高了提取物的提取率,但降低了提取物的质量。从提取率和提取率两方面确定了最佳提取条件:80℃,水溶剂。该水提取物的酚类和单宁含量分别为干提取物的266.13 mg没食子酸当量/ gm和30.12%。最终提取物表现出优异的皮革再鞣制倾向,可与商业鞣质相媲美。
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引用次数: 1
Improving Tearing Resistance of Leather - Part 2 Prevention and Treatment of Low Tearing Strength in the Tannery 提高皮革的抗撕裂性。第2部分制革厂低撕裂强度的预防和处理
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2022-01-03 DOI: 10.34314/jalca.v117i1.4694
Ricardo A. Tournier, Fernando Lado
An appropriate tear strength is one of the main properties that concern customers and it is also a significant source of claims. The authors make a review of the production process, focusing on each step that can either damage the natural strength of collagen fibers or improve them, and therefore, the leather. The aim of this work, divided in Part 1 and 2, is to transfer field tannery experiences collected over 40 years of activity in different tanneries, to colleagues that are looking for world class leather production. Part 1 has been published in JALCA, 116 (12), 2021.
适当的撕裂强度是客户关心的主要性能之一,也是索赔的重要来源。作者对生产过程进行了回顾,重点关注每个步骤,这些步骤可能会破坏胶原纤维的天然强度,也可能会改善它们,从而改善皮革。这项工作分为第1部分和第2部分,目的是将在不同制革厂收集的40多年的现场制革经验传递给正在寻找世界一流皮革生产的同事。第1部分已发表在《JALCA》,116(12),2021。
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引用次数: 0
A Cleaner Process for Short-Term Preservation of Hides using Wheat Bran 一种用麦麸短期保鲜兽皮的清洁工艺
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2022-01-03 DOI: 10.34314/jalca.v117i1.4695
J. Morera, E. Bartolí, R. Fernández, L. Cabeza
Salting is the most common method to preserve hides and skins. However, this preservation system requires the generation of large amounts of contaminated salt, approximately three million tons per year. In recent years several researchers have suggested different methods for the short-term preservation of hides using plant-based formulations, which either minimize or even completely eliminate the use of salt in the process. In this work, the possibility of using wheat bran for this purpose was studied. Two methods of application (dry and aqueous solution) have been developed. They enable the preservation of hides for one month, reducing by half the salt used in the preservation stage without undermining the quality of the final leather. These two methods contribute to the improvement of the overall sustainability of the tanning process. With dry application, the use of salt is avoided and preservation occurs because the hide is dried. The application in aqueous solution (10% wheat bran) requires its previous hydrolysis and a minimum amount of salt (10ºBé). The preservation occurs because the acidity of the hide is increased.
腌制是保存兽皮最常用的方法。然而,这种保存系统需要产生大量受污染的盐,每年约300万吨。近年来,几位研究人员提出了使用植物配方短期保存兽皮的不同方法,这些方法可以最大限度地减少甚至完全消除过程中盐的使用。本研究探讨了利用麦麸作为原料的可能性。已经开发了两种应用方法(干燥和水溶液)。它们可以使皮革保存一个月,在不影响最终皮革质量的情况下,将保存阶段使用的盐减少一半。这两种方法有助于提高鞣制过程的整体可持续性。干燥应用时,避免使用盐,因为皮是干燥的,所以可以保存。在水溶液(10%麦麸)中的应用需要其先前的水解和最少量的盐(10℃)。因为皮的酸度增加了,所以可以保存。
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引用次数: 0
Salt-free Chromium Tanning: Practical Approaches 无盐铬鞣制:实用方法
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2022-01-03 DOI: 10.34314/jalca.v117i1.4690
M. Sathish, R. Aravindhan, J. Rao
Chromium tanning finds a prominant place in leather manufacturing for permanent stabilization of hide/skin matrix. Though, it has multiple advantages in terms of high thermal stability, easy process and low cost etc., the current practice is not environmentally sustainable. Poor chromium exhaustion and TDS load generation are the major environmental threats of conventional chromium tanning systems. On the other hand, salt-free chromium tanning is identified as one of the efficient alternative approaches for hide/skin matrix stabilization. However, it has not been commercially practiced due to the several practical difficulties. In this work attempts have been made to develop a practically viable high-performance salt-free chromium tanning system using deliming liquor as tanning float and changing the order of addition of masking salt. The developed methodologies completely avoid the use of salt/basification process and it is suitable for all kinds of raw materials and tannery houses. Besides, the process enjoys 71-77% reduction in TDS load and the uptake of chromium is around 90%. The physical strength characteristics are on par with conventional process and the leathers exhibit good grain tightness and roundness. The developed methodologies are simple and do not require any specialty chemicals.     
铬鞣制在皮革制造中占有重要地位,用于永久稳定皮革/皮肤基质。虽然它具有热稳定性高、工艺简单、成本低等优点,但目前的做法是不环保的。铬消耗差和TDS负荷产生是传统铬鞣系统的主要环境威胁。另一方面,无盐铬鞣制被认为是皮革/皮肤基质稳定的有效替代方法之一。然而,由于一些实际困难,它尚未商业化。本文尝试以定界液为鞣剂,改变掩蔽盐的添加顺序,开发一种实际可行的高性能无盐铬鞣体系。开发的方法完全避免了盐/碱化过程的使用,适用于各种原材料和制革厂。此外,该工艺的TDS负荷降低了71-77%,铬的吸收率在90%左右。物理强度特性与传统工艺相当,皮革具有良好的颗粒紧密性和圆度。开发的方法简单,不需要任何特殊化学品。
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引用次数: 1
Development of Leather Cutting Board from Plastic Waste 利用废旧塑料开发皮革砧板
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2021-12-01 DOI: 10.34314/jalca.v116i12.4689
F. E. Ahmed, Rotick K. Gideon
Cutting is the process in which goods or garment material are cut and converted into pattern shapes of the goods or garment components. There are two methods of Leather cutting, which are hand cutting and machine cutting. Hand cutting is done with the use of hand knife, cutting board and cutting patterns. Machine cutting can be done using semi-automatic cutting machines or fully-automatic cutting machines. Currently, in Ethiopia, different local and foreign investors are participating in leather products manufacturing. Most of the leather product manufacturing industry and some Small and Medium enterprise’s (SME’s) in the country are using leather cutting machines in order to cut leather goods or garment parts. Most of the industry and SMEs are using imported cutting board made of plastics and rubbers. However, these cutting boards are expensive.   This research aimed at developing a cutting board made from HDPE (High-Density Polyethylene) plastic waste as main material, calcium carbonate as a filler and glass fiber as a reinforcing material. Primary and secondary data gathering techniques were applied simultaneously. Primary data were collected through interview and field observation. Secondary data was gathered by reviewing different literature. The cutting board developed through collecting HDPE plastic waste, washing, shredding and melting the shredded plastic with filler and reinforcing material. The melted plastic poured in to cutting board mold and cooled. The developed cutting board was compared with HDPE cutting board available in the local market. The developed board showed relative compression and hardness properties with the HDPE cutting board available in the market. In the cost analysis, the developed cutting board is cheaper than the cutting board which available in the market. However, the cutting board in the market has better surface texture and quality than the developed cutting board. Melting HDPE plastic waste using metal or clay cooking pots and charcoal fire is a tedious task and smoke from the fire will cause human health problem and will affect environment. Consequently, manual plastic melting method is not feasible for mass production, because it is difficult to control the amount of heat (charcoal fire) during melting process. Based on this the authors recommend using machine based plastic melting and molding during HDPE and related plastic recycling.
裁剪是将商品或服装材料裁剪成商品或服装部件的图案形状的过程。皮革切割有两种方法,即手工切割和机器切割。手工切割是使用手刀,砧板和切割图案完成的。机器切割可采用半自动切割机或全自动切割机进行。目前,在埃塞俄比亚,不同的本地和外国投资者正在参与皮革制品制造。国内大多数皮革制品制造业和一些中小型企业都在使用皮革切割机来切割皮革制品或服装零件。大多数行业和中小企业都使用进口的塑料和橡胶制成的砧板。然而,这些砧板很贵。本研究以HDPE(高密度聚乙烯)塑料废料为主要材料,碳酸钙为填料,玻璃纤维为增强材料,研制出一种菜板。主要和次要数据收集技术同时应用。通过访谈和实地观察收集初步资料。通过查阅不同文献收集辅助资料。该砧板是通过收集HDPE塑料废料,将切碎的塑料与填料和增强材料进行洗涤、切碎和熔化而开发的。融化的塑料倒入切菜板模具冷却。将所研制的菜板与国内市场上的HDPE菜板进行了比较。所开发的板具有与市场上现有的HDPE砧板相对的压缩性能和硬度。在成本分析上,开发的菜板比市场上现有的菜板便宜。但是,市场上的菜板比发达的菜板具有更好的表面质感和质量。使用金属或粘土锅和炭火熔化HDPE塑料废物是一项繁琐的任务,并且火灾产生的烟雾会造成人体健康问题并影响环境。因此,人工塑料熔炼方法不适合大规模生产,因为熔炼过程中的热量(炭火)难以控制。在此基础上,作者建议在HDPE和相关塑料回收中使用机器熔融和成型。
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引用次数: 1
Long-Term Releasing Kinetics of Chromium from Leather 皮革中铬的长期释放动力学
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2021-12-01 DOI: 10.34314/jalca.v116i12.4688
Wenjun Long, Liangqiong Peng, Xiaofeng Jiang, Faming He, Wenhua Zhang
The release of chromium from leather inevitably results in potential risks and this study is conducted to investigate the long-term releasing behavior. The leaching tests proceed using water at solid to liquid ratio of 1:20 and rotational speed 60 r/min for 240 hours to simulate the release of chrome leather under natural conditions. The experimental data successfully fit with the Pseudo-second-order equation, Elovich equation, and Weber-Morris model, indicating the long-term leaching behavior of chromium in heterogeneous leather is controlled by liquid-solid film, while the interparticle and intraparticle diffusion also play important roles. The leachable chromium accounts for 2.8-4.5% total chromium in leather and increases with temperature. The Three-compartment model depicts the releasing process as rapid, slow, and very slow stages, and temperature mainly affected the very slow stage. The amount of released chromium in rapid and slow stages slightly increases with temperature, which could be used to assess the hazard of chrome leather.
皮革中铬的释放不可避免地会带来潜在的风险,本研究旨在探讨皮革中铬的长期释放行为。在料液比1:20的条件下,以60 r/min的转速进行240小时的浸出试验,模拟自然条件下铬革的释放。实验数据与拟二阶方程、Elovich方程和Weber-Morris模型拟合良好,表明铬在非均相皮革中的长期浸出行为受液-固膜控制,同时颗粒间和颗粒内的扩散也起重要作用。革中可浸铬占总铬的2.8 ~ 4.5%,随温度升高而升高。三室模型将释放过程分为快速、缓慢和极慢三个阶段,温度主要影响极慢阶段。随着温度的升高,快速和慢速阶段铬的释放量略有增加,可以用来评价铬革的危害。
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引用次数: 0
Analysis of Process Safety and Occupational Health in Leather Process Industry: A Holistic Approach 皮革加工工业过程安全与职业健康分析:一个整体的方法
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2021-12-01 DOI: 10.34314/jalca.v116i12.4687
V. Sivakumar
Process Safety and Occupational health (PSOH) aspects in process industries are essential and need more consideration along with development in manufacturing and processing. In this regard, PSOH aspects are essential for the leather industry in order to prevent health hazards associated with it and improve upon adequate measures. Better safeguards and practices are necessary in PSOH for the benefit of not only for people working in the industry but for the environment at large. The situation is significant wherever hazardous chemicals or chemicals which could lead to compromise on safety in the workplace are involved.  The degree of toxicity or hazard and exposure limit associated for some of them, inside factory premises are of major concern. In addition to the chemicals, other aspects such as dusts, noise levels, lighting, ergonomics, ventilation, personal safety and hygiene are worth considering. As mentioned above, the present paper analyzes various aspects of PSOH in leather process industries as a holistic approach.
过程安全与职业健康(PSOH)是过程工业中必不可少的方面,随着制造和加工的发展,需要更多的考虑。在这方面,PSOH方面对皮革工业至关重要,以便预防与之相关的健康危害并采取适当措施加以改进。PSOH需要更好的保障措施和实践,这不仅有利于在该行业工作的人,也有利于整个环境。只要涉及危险化学品或可能危及工作场所安全的化学品,情况就很严重。其中一些物质在工厂内的毒性或危害程度和接触限度是主要关注的问题。除了化学物质,其他方面,如灰尘、噪音水平、照明、人体工程学、通风、个人安全和卫生都值得考虑。如上所述,本文分析了皮革加工工业中PSOH的各个方面,作为一个整体的方法。
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引用次数: 1
Improving Tearing Resistance of Leather - Part 1 Prevention and Treatment of Low Tearing Strength in the Tannery 提高皮革的抗撕裂性。第1部分制革厂低撕裂强度的预防和处理
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2021-12-01 DOI: 10.34314/jalca.v116i12.4686
Ricardo A. Tournier, Fernando Lado
An appropriate tear strength is one of the main properties that concern customers and it is also a significant source of claims. The authors make a review of the production process, focusing on each step that can either damage the natural strength of collagen fibers or improve them and therefore, the leather. Although the authors’ experience is in bovine hides, the general concepts presented in this paper may be applied to other types of hides and skins. The aim of this work is to transfer field tannery experiences collected over 40 years of activity in different tanneries, to colleagues that are looking for world class leather production.
适当的撕裂强度是客户关心的主要性能之一,也是索赔的重要来源。作者对生产过程进行了回顾,重点关注每个步骤,这些步骤可能会破坏胶原纤维的天然强度,也可能会改善它们,从而改善皮革。虽然作者的经验是在牛皮,在本文中提出的一般概念可能适用于其他类型的皮革和皮肤。这项工作的目的是将40多年来在不同制革厂活动中收集的现场制革经验传递给正在寻找世界级皮革生产的同事。
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引用次数: 3
Changes to the Collagen Structure using Vibrational Spectroscopy and Chemometrics: A Comparison between Chemical and Sulfide-Free Leather Process 用振动光谱和化学计量学研究胶原蛋白结构的变化:化学和无硫化物皮革工艺的比较
IF 0.9 4区 工程技术 Q3 Chemistry Pub Date : 2021-11-01 DOI: 10.34314/jalca.v116i11.4659
Megha K. Mehta, Yang Liu, Rafea Naffa, M. Waterland, Geoff Holmes
Chemical and physical changes take place when hides and skins are processed to leather that affect the quality and strength of the material. Understanding the structure at each leather-making stage is the basis of this study but also intend to improve the process through a biochemical approach, employing a proteolytic enzyme for processing leather more cleanly with reduced environmental impact. Raman and ATR-FTIR spectroscopy in conjunction with chemometrics was used to investigate each leather-making stage from fresh green cattle hide to dry crust leather. The changes in proteins, lipids, nucleic acids and other biomolecules with leather processing was measured and reported using three novel Raman ratiometric markers, 920/1476, 1345/1259 and 1605/1476 cm-1, to discriminate the structural changes in collagen of hide using standard chemical and enzymatic method. Amide I band was deconvoluted to investigate thecollagen secondary structures using curve fitting by Gaussians function. The results of Principal Component Analysis are well-corroborated with the ratiometric markers of structural changes.
当皮革被加工成皮革时,会发生化学和物理变化,影响材料的质量和强度。了解每个制革阶段的结构是本研究的基础,但也打算通过生化方法改进这一过程,使用一种蛋白水解酶来更清洁地加工皮革,同时减少对环境的影响。利用拉曼光谱和ATR-FTIR光谱结合化学计量学研究了从鲜牛皮到干皮革的各个制革阶段。本文采用920/1476、1345/1259和1605/1476 cm-1三种新型拉曼比率标记,采用标准化学和酶法测定皮革加工过程中蛋白质、脂质、核酸等生物分子的变化。利用高斯函数拟合曲线,对酰胺I带进行反卷积,研究胶原二级结构。主成分分析的结果与结构变化的比率标记相吻合。
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引用次数: 3
期刊
Journal of The American Leather Chemists Association
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