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Evaluation of Antifungal Activity of Carbonate Solvent – Part:1 碳酸盐溶剂抗真菌活性的评价——第1部分
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-11-01 DOI: 10.34314/jalca.v116i11.4661
M. Sathish, D. Seeniammal, R. Poornima, J. Rao
Antimicrobial agents have been used in leather manufacturing to prevent leather products from microbial contamination. In this work, the antifungal activity of green solvent such as propylene carbonate was investigated against the mixed culture of fungi isolated from wet-blue using broth dilution/well diffusion. A concentration of 5% and above (propylene carbonate) showed effective antifungal activity against the mixed culture of fungi and the efficiency of propylene carbonate on the mixed culture increased with increasing concentration/volume. Propylene carbonate exhibited fungistatic activity against the mixed culture of fungi but it lost its activity after a certain period and fungal growth was observed again.  It was also found that 2% propylene carbonate in chrome tanning process effectively inhibited the fungal growth and the wet-blue can be preserved up to 30 days without any fungal attack.
在皮革生产中,为了防止皮革制品受到微生物污染,使用了抗菌剂。在本研究中,采用肉汤稀释/孔扩散法研究了绿色溶剂(如碳酸丙烯酯)对湿蓝分离真菌混合培养的抑菌活性。浓度为5%及以上的碳酸丙烯酯对混合培养的真菌具有较好的抑菌活性,并且随着浓度/体积的增加,碳酸丙烯酯对混合培养的抑菌效果逐渐增强。碳酸丙烯酯对真菌混合培养表现出抑菌活性,但在一定时间后失去抑菌活性,真菌再次生长。在铬鞣过程中添加2%的碳酸丙烯酯能有效抑制真菌的生长,湿蓝可保存30天不受真菌侵害。
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引用次数: 0
Fabrication of Composite Films Based on Chitosan and Vegetable-Tanned Collagen Fibers Crosslinked with Genipin 壳聚糖与植物鞣胶原纤维交联制备复合膜
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-10-01 DOI: 10.34314/jalca.v116i10.4616
Jie Liu, Yanchun Liu, E. M. Brown, Zhengxin Ma, Cheng‐Kung Liu
The leather industry generates considerable amounts of solid waste and raises many environmental concerns during its disposal. The presence of collagen in these wastes provides a potential protein source for the fabrication of bio-based value-added products. Herein, a novel composite film was fabricated by incorporating vegetable-tanned collagen fiber (VCF), a mechanically ground powder-like leather waste, into a chitosan matrix and crosslinked with genipin. The obtained composite film showed a compact structure and the hydrogen bonding interactions were confirmed by FTIR analysis, indicating a good compatibility between chitosan and VCF. The optical properties, water absorption capacity, thermal stability, water vapor permeability and mechanical properties of the composite films were characterized. The incorporation of VCF into chitosan led to significant decreases in opacity and solubility of the films. At the same time, the mechanical properties, water vapor permeability and thermal stability of the films were improved. The composite film exhibited antibacterial activity against food-borne pathogens. Results from this research indicated the potential of the genipin-crosslinked chitosan/VCF composites for applications in antimicrobial packaging. 
皮革工业产生了相当数量的固体废物,并在其处理过程中引起了许多环境问题。这些废物中胶原蛋白的存在为制造生物基增值产品提供了潜在的蛋白质来源。本文将植物鞣胶原纤维(VCF),一种机械研磨的粉末状皮革废料,加入壳聚糖基质中,并与genipin交联,制备了一种新型复合膜。制备的复合膜结构紧凑,FTIR分析证实了壳聚糖与VCF的氢键相互作用,表明壳聚糖与VCF具有良好的相容性。对复合膜的光学性能、吸水性能、热稳定性、透气性和力学性能进行了表征。将VCF掺入壳聚糖后,膜的不透明度和溶解度显著降低。同时提高了薄膜的力学性能、透气性和热稳定性。复合膜对食源性致病菌具有抗菌活性。研究结果表明,格尼平交联壳聚糖/VCF复合材料在抗菌包装领域具有广阔的应用前景。
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引用次数: 0
Role of Anionic Chromium Species in Leather Tanning 阴离子铬在皮革制革中的作用
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-10-01 DOI: 10.34314/jalca.v116i10.4618
Abhinandan Kumar, J. Alla, Deepika Arathanaikotti, J. Raj, N. K. Chandrababu
Chrome tanned leathers are definitely unique in comparison with leather made from any other known tanning agents, especially in terms of thermal stability, cost and its reactive mechanism with collagen fibers. In our current studies, self basifying chrome tanning materials masked with different percentages of organic acid were prepared and applied after the de-liming stage of leather processing. This eliminated the need for pickling and basification steps. Tanned leathers resisted shrinkage up to 103 and 105±2°C while conventional chrome tanned leathers resisted up to 108±2°C. Also, interaction of anionic chrome species in tanning was studied. It was observed that the percentage of anionic species in the experimental chrome tanning material was higher than conventional chrome tanning material and the shrinkage temperature achieved by application of experimental tanning material proves that anionic species do involve in tanning. Tanned leathers were crusted and analysed for strength and organoleptic properties.
与其他已知的鞣制剂相比,铬鞣皮革绝对是独一无二的,特别是在热稳定性、成本和与胶原纤维的反应机制方面。本研究在皮革加工脱灰阶段制备了含不同比例有机酸的自碱性铬鞣材料,并进行了应用。这消除了酸洗和碱化步骤的需要。鞣制皮革抵抗高达103和105±2°C的收缩,而传统的铬鞣制皮革抵抗高达108±2°C。研究了阴离子铬在制革过程中的相互作用。结果表明,实验铬鞣材料中阴离子组分的含量高于常规铬鞣材料,应用实验铬鞣材料获得的收缩温度证明阴离子组分确实参与了铬鞣。鞣制皮革结壳并分析其强度和感官特性。
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引用次数: 0
Solid State NMR Analysis for Hide Powder Tanned by Aluminum, Silicon and Phosphorus Tanning Agents before and after Hydrothermal Denaturation 水热变性前后铝、硅、磷鞣剂鞣制兽皮粉的固体核磁共振分析
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-10-01 DOI: 10.34314/jalca.v116i10.4615
J. Liu, D. He, Cheng Hualin, K. Ding
In order to investigate the change of chemical bonds between tanning agents and collagen molecules directly, hide powder tanned by aluminum, silicon and phosphorus tanning agents were prepared. The chemical shifts of Al, Si and P in tanned hide powder were analyzed by solid-state 27Al NMR, 29Si NMR and 31P NMR. The results showed that, the chemical shift of Al in aluminum tanned hide powder which interacted with collagen molecules through coordination bond could be regarded as unchanging after hydrothermal denaturation (only slightly moved to high field area). The chemical shift of Si in silicon tanned hide powder which interacted with collagen molecules through hydrogen bond did not change after hydrothermal denaturation. The chemical shift of P in phosphorus tanned hide powder, which interacted with collagen molecules through covalent bond, was obviously shifted to the high field area after hydrothermal denaturation.
为了直接研究鞣制剂与胶原蛋白分子之间化学键的变化,制备了铝、硅、磷鞣制剂鞣制的兽皮粉。采用固态27Al核磁共振、29Si核磁共振和31P核磁共振分析了鞣皮粉中Al、Si和P的化学位移。结果表明,经水热变性后,与胶原分子通过配位键相互作用的铝鞣皮粉中Al的化学位移基本不变(仅向高场区轻微移动)。水热变性后,与胶原蛋白分子通过氢键相互作用的硅鞣皮粉中Si的化学位移没有发生变化。磷鞣皮粉中P与胶原分子通过共价键相互作用,经水热变性后,P的化学位移明显向高场区偏移。
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引用次数: 0
Avoiding the Production of Polluting and Toxic Chemicals in the Tanning Process 避免在制革过程中产生污染和有毒化学品
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-10-01 DOI: 10.34314/jalca.v116i10.4617
J. Morera, E. Bartolí, Patricia Rojas, L. Cabeza
Polluting and potentially toxic chemicals are used in tanning. Sodium sulfide/hydrosulfide are used when the hides are unhaired. These chemicals can be transformed into hydrogen sulfide with a simple change of pH. This gas is highly toxic and is the recurring cause of many deaths and accidents due to suffocation of workers in tanneries around the world. The basic salts of chromium III are the most used chemical to tan. The chromium III used can be transformed by oxidation, even once the leather transformed into a consumer good (shoes, for example), in chromium VI, which is carcinogenic. Both chemicals are present in process floats, in residual floats and in solid waste generated. Chromium III is also present in manufactured leathers. This article aims to describe the problems associated with the use of the aforementioned hazardous materials and deepen the possibility of using less toxic alternative processes to tan. The designed process allows to significantly reduce the pollutant load of the discharged wastewater, facilitates the reuse of the solid waste generated and clearly improve the safety of people at work.
制革过程中使用污染和潜在有毒的化学物质。当皮革脱毛时使用硫化钠/氢硫化钠。这些化学物质可以通过简单的ph值变化转化为硫化氢。这种气体具有剧毒,是世界各地制革厂因工人窒息而导致许多死亡和事故的反复发生的原因。铬III的碱性盐是晒黑最常用的化学物质。使用的铬III可以通过氧化转化,即使皮革转化为消费品(例如鞋子),也可以转化为六价铬,这是致癌的。这两种化学物质都存在于工艺浮子、残余浮子和产生的固体废物中。铬III也存在于人造皮革中。本文旨在描述与使用上述有害物质相关的问题,并加深使用毒性较小的替代工艺来晒黑的可能性。设计的工艺可以显著降低排放废水的污染物负荷,便于产生的固体废物的再利用,并明显提高工作人员的安全性。
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引用次数: 0
Treatment of Slaughterhouse Wastewater by Integrated Anaerobic/Aerobic Bioreactors Loaded with Immobilized Nanoporous Activated Carbon 负载固定化纳米多孔活性炭的厌氧/好氧一体化生物反应器处理屠宰场废水
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-09-07 DOI: 10.34314/jalca.v116i9.4400
P. Maharaja, M. Mahesh, N. Patchaimurugan, S. Swarnalatha, G. Sekaran
Slaughterhouse wastewater consists of moderate to high strength complex wastewater comprising about 45% soluble and 55% coarse suspended organics exhibiting high COD and BOD levels. Conventional wastewater treatment methods cannot effectively treat slaughterhouse wastewater. Thus, a four-stage sequential anaerobic/aerobic immobilized bio reactor system comprising a two stage Fluidized Anaerobic immobilized Reactor (FAIR – I and FAIR – II), a Fluidized Immobilized Cell Carbon Oxidation (FICCO) reactor and a Chemo Autotrophic Activated Carbon Oxidation (CAACO) reactor was tested in a slaughterhouse treating wastewater between 3 m3 /day to 17 m3 /day. Nanoporous activated carbon (NPAC) was used for the immobilization of microorganisms in all of the reactors. The NPAC BET surface area was found to be 291 m2/g with the average pore diameter of 28 Å. Spin density (free electrons) in the NPAC, was calculated to be 16 x 1018 spins/g using ESR spectroscopy. The overall NH3-N, TKN, COD and BOD removal efficiency was 64%, 71%, 82% and 85% respectively. Multivariate analysis (PCA and cluster analysis) found that the COD removal by the FICCO and CAACO reactors is more efficient than the FAIR reactors. The treatment was confirmed through UV-visible and UV-fluorescence spectroscopic analysis.
屠宰场废水由中等至高强度的复杂废水组成,其中含有约45%的可溶性有机物和55%的粗悬浮有机物,具有高COD和BOD水平。传统的废水处理方法不能有效地处理屠宰场废水。因此,一个四级顺序厌氧/好氧固定化生物反应器系统,包括一个两级流态化厌氧固定化反应器(FAIR - I和FAIR - II),一个流态化固定化细胞碳氧化(FICCO)反应器和一个化学自养活性炭氧化(CAACO)反应器,在一个屠宰场进行了试验,处理3立方米/天至17立方米/天的废水。采用纳米多孔活性炭(NPAC)固定反应器中的微生物。NPAC BET的比表面积为291 m2/g,平均孔径为28 Å。利用ESR谱法计算出NPAC中的自旋密度(自由电子)为16 x 1018个自旋/g。总体NH3-N、TKN、COD和BOD去除率分别为64%、71%、82%和85%。多变量分析(PCA和聚类分析)发现,FICCO和CAACO反应器对COD的去除效果优于FAIR反应器。通过紫外-可见光谱和紫外-荧光光谱分析证实了其治疗效果。
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引用次数: 0
Metal-Free Combination Tanning with Replenishable Polyphenols and Marine Oil 无金属组合鞣制与补充多酚和海洋油
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-09-07 DOI: 10.34314/jalca.v116i9.4398
V. Sundar, C. Muralidharan
In line with the resurgence of natural products in the global manufacturing industry, the leather industry is also relooking the increased use of organic materials. To exploit the benefits of the vegetable tanning materials and to couple with suitable organic material for overcoming the inherent shortcomings of vegetable tanning materials, studies were undertaken. Tanning materials like raw fish oil have advantageous properties to impart on leather such as softness, lightweight, and washability characteristics. Hence studies were undertaken on polyphenol-fish oil combination tannages. The quantities of wattle and fish oil and process conditions were standardized. The study indicated that the oxidation of fish oil could take place in the presence of vegetable tannins. The leathers tanned by this combination tanning system could be converted into garment leathers of rich shades and possessed good strength and physical properties. Propelled by encouraging results, investigations were also made on the nature of interaction between vegetable tannins and fish oil with collagen. It was also observed that the vegetable tannins probably do not hinder the oxidation of oil. To sum up, the study leads to the development of a viable, versatile organic tanning system to gain eco-acceptability for the leather manufacturing process.
随着全球制造业中天然产品的复苏,皮革行业也在重新审视有机材料的使用。为了开发植物鞣材料的优点,并与合适的有机材料相结合,克服植物鞣材料固有的缺点,进行了研究。制革材料,如生鱼油,对皮革具有柔软、轻便、耐洗等优点。因此,对多酚-鱼油复合鞣剂进行了研究。对鸡柳油和鱼油的用量和工艺条件进行了标准化。研究表明,鱼油的氧化可能发生在植物单宁存在的情况下。该复合鞣制体系鞣制出的服装皮革色泽丰富,具有良好的强度和物理性能。在令人鼓舞的结果的推动下,对植物单宁和鱼油与胶原蛋白之间相互作用的性质也进行了研究。还观察到植物单宁可能不会阻碍油的氧化。总而言之,这项研究导致了一个可行的,通用的有机制革系统的发展,以获得皮革制造过程的生态可接受性。
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引用次数: 0
Studies on the Development of Benzoyl Peroxide Catalysed Rapid Oil Tanning using Linseed Oil 过氧化苯甲酰催化亚麻籽油快速制革的研究
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-09-07 DOI: 10.34314/jalca.v116i7.4335
B. Sahu, J. Alla, G. Jayakumar
Leather tanning is a stabilisation process of skin fibers. This is achieved by the interaction of collagen amino acids with tanning agents to stabilise skin from putrefaction. Tanning of collagen with oil is a special class of tanning known as chamois tanning. Chemically, the oil tanning involves oxidation of unsaturation present in the oil, which is generally achieved by exposing oil treated skins to air. In this study, Benzoyl peroxide has been used as an accelerating agent for oxidation of unsaturated bonds present in the linseed oil for oil tanning process. Results shows remarkable reduction in tanning duration from fifteen days to two days. The chamois leathers prepared using oxidation accelerant (Benzoyl peroxide) have been evaluated for physical properties such as water absorption (611%), tensile strength (18 N/mm2) and percentage of elongation (66 %) which are found to be better than control leathers.
制革是一个稳定皮肤纤维的过程。这是通过胶原氨基酸与晒黑剂的相互作用来实现的,以稳定皮肤免于腐烂。带油的胶原蛋白鞣制是一种特殊的鞣制,称为岩羚羊鞣制。从化学上讲,鞣制油涉及到油中不饱和的氧化,这通常是通过将油处理过的皮肤暴露在空气中来实现的。在本研究中,过氧化苯甲酰作为加速剂用于亚麻籽油鞣制过程中不饱和键的氧化。结果显示,晒黑时间从15天显著减少到2天。用氧化促进剂(过氧化苯甲酰)制备的鹿皮在吸水率(611%)、抗拉强度(18 N/mm2)和伸长率(66%)等物理性能上均优于对照革。
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引用次数: 1
Biocolorant for Leather Dyeing Applications: An Eco-benign Evaluation of Natural Coloring Agent 皮革染色用生物着色剂:天然着色剂的生态评价
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-09-07 DOI: 10.34314/jalca.v116i9.4397
C. Kurinjimalar, G. Jayakumar, A. Selvi, R. Venba, Malathy Jawhar, S. Kanth
Exploration of biocolorant in leather industry is explored widely owing to its environmental limitation. Besides, employing synthetic dyes in leather process requires high end of pipe treatment due to their complex chemical structure. Therefore, an attempt has been made on exploiting madder root dye (Rubia cordifolia L.) for leather dyeing application. The effect of varying pretreatment regimen on madder colorant extraction, chemical characterizations (including UV-Vis, IR, particle size, zeta potential value, and thermal studies) and optimum operating leather dyeing conditions are studied. The results revealed dissolving medium pH 5, 100oC, and 60 min duration of extraction is optimum. Thus, obtained dye characteristics showed maximum absorption peak at 460 nm, with an average particle size of 166 nm. It also shows a negative zeta potential value of -5.31 which is indicative for dyeing application. The optimum leather dyeing is found at leather pH 5.5, 10% dye concentration and 4 h duration. At optimum dyeing parameters it shows good fastness, perspiration, organoleptic properties without affecting the physical characteristic. Novelty of the present research would lead to develop eco-dyeing method in leather manufacture. Moreover, the study unravels a new application of eco-benign dye to achieve sustainable process.  
由于生物着色剂对环境的限制,皮革工业中生物着色剂的开发受到广泛的关注。此外,在皮革加工中使用合成染料,由于其化学结构复杂,对管道处理要求较高。为此,尝试开发茜草根染料用于皮革染色。研究了不同预处理方案对茜草着色剂提取、化学表征(包括UV-Vis、IR、粒度、zeta电位值和热研究)和最佳皮革染色操作条件的影响。结果表明,溶出液pH为5、100℃,提取时间为60 min。因此,所获得的染料特性表明,最大吸收峰位于460 nm处,平均粒径为166 nm。它还显示负的zeta电位值为-5.31,这表明染色应用。在皮革pH为5.5、染料浓度为10%、染色时间为4 h时,皮革染色效果最佳。在最佳染色参数下,织物具有良好的牢度、排汗性和感官性能,且不影响织物的物理特性。本研究的新颖性将引导皮革生产中生态染色方法的发展。此外,该研究还揭示了生态染料在实现可持续过程中的新应用。
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引用次数: 1
Hydrogen Peroxide-oxidized Soybean Polysaccharides as Novel Masking Agents for Zirconium Tanning 过氧化氢氧化大豆多糖作为新型锆鞣掩蔽剂的研究
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-09-07 DOI: 10.34314/jalca.v116i7.4337
Haolin Zhu, Fang-Fang Wang, K. Tang, Jie Liu, Xuejing Zheng, S. Qin
A series of hydrogen peroxide-oxidized soybean polysaccharides (HPS) were prepared using H2O2 and copper catalyst, which were then used as novel masking agents for zirconium tanning. The HPS samples were characterized by Fourier transforms infrared (FT-IR) spectroscopy, dynamic light scattering (DLS), and X-ray diffraction (XRD). FT-IR suggested the formation of carbonyl and carboxyl groups after hydrogen peroxide oxidation. DLS indicated that the HPS particle size decreases with increasing the H2O2 dosage. HPS with carbonyl and carboxyl groups and medium particle size was able to coordinate with zirconium to remarkably facilitate the tanning process. The shrinkage temperature of the tanned leather reached 92oC. Meanwhile, the fullness, softness, and mechanical properties of the leather were greatly improved by the tanning. The function of HPS and its interaction with zirconium were studied by FT-IR, XRD, and it was found that the triple helical structures of collagen fiber were not changed greatly. Scanning electron microscopy (SEM) showed that collagen fibers were dispersed and tanning agents were evenly distributed in collagen fibers. A new strategy for chromefree tanning is suggested and a strong support for the application of zirconium tanning is provided.
以H2O2和铜为催化剂,制备了一系列过氧化氢氧化大豆多糖(HPS),并将其作为新型的锆鞣掩蔽剂。采用傅里叶变换红外光谱(FT-IR)、动态光散射(DLS)和x射线衍射(XRD)对HPS样品进行了表征。傅里叶变换红外光谱显示过氧化氢氧化后形成羰基和羧基。DLS结果表明,HPS的粒径随H2O2用量的增加而减小。具有羰基和羧基基团和中等粒径的HPS能与锆配位,显著促进鞣制过程。鞣革的收缩温度达到92℃。同时,鞣制大大提高了皮革的丰满度、柔软度和机械性能。通过FT-IR、XRD研究了HPS的功能及其与锆的相互作用,发现HPS对胶原纤维的三螺旋结构没有太大的影响。扫描电镜(SEM)显示胶原纤维呈分散状态,鞣制剂均匀分布于胶原纤维中。提出了无铬鞣的新策略,为锆鞣的应用提供了有力的支持。
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引用次数: 1
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Journal of The American Leather Chemists Association
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