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Biochemical and Physical Changes in Goatskin during Bacterial Putrefaction 山羊皮肤在细菌腐烂过程中的生化和物理变化
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-06-03 DOI: 10.34314/jalca.v116i6.4310
Vimudha Muralidharan, R. Ramesh, B. Madhan, S. Palanivel
The quality of the raw animal skin decides the final quality of leather. Preservation processes of raw animal skins until leather making predominantly uses salting as a popular method owing to the bacteriostatic effect provided by salt. The detrimental impact caused by the usage of salt from the leather processing is well established. This necessitates the quest for developing an economical, efficacious and environment-friendly preservation system. The present work investigates the effects on the physical and chemical characteristics of the animal skin caused by the putrefactive bacteria with respect to time. Physical changes were studied using visual examination, SEM analysis, and histological staining techniques where the structural deterioration was evidently established. Changes in biochemical aspects were studied by observing degradation in proteoglycan levels and collagen from the goat skin taken at various time intervals. Furthermore, the microorganisms that were responsible for the degradation of various skin components were isolated from the skin over the period of 36 hours from flaying. The occurrence of collagen-degrading organisms within 6 hours of initiation of putrefaction and increased number of proteolytic and collagenolytic bacteria at the end of 36-hours observation were indicative of tremendous skin spoilage leading to deteriorated quality of raw material.
生兽皮的质量决定了皮革的最终质量。由于盐的抑菌作用,在制作皮革之前,动物皮的保存过程主要使用盐作为一种流行的方法。皮革加工过程中盐的使用所造成的有害影响是众所周知的。这就要求开发一种经济、有效和环境友好的保存系统。本文研究了腐菌对动物皮肤理化特性随时间的影响。使用目视检查、扫描电镜分析和组织学染色技术研究了物理变化,其中结构恶化明显建立。通过观察不同时间间隔山羊皮中蛋白聚糖水平和胶原蛋白的降解,研究了生物化学方面的变化。此外,在剥皮后的36小时内,从皮肤中分离出负责各种皮肤成分降解的微生物。腐坏开始后6小时内出现胶原降解菌,36小时观察结束时蛋白分解菌和胶原分解菌数量增加,说明皮肤腐败严重,导致原料质量恶化。
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引用次数: 0
Learning to Recognize Irregular Features on Leather Surfaces 学习识别皮革表面的不规则特征
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-05-03 DOI: 10.34314/jalca.v116i5.4291
Masood Aslam, T. Khan, S. Naqvi, Geoff Holmes, Rafea Naffa
As part of industrial quality control in the leather industry, it is important to identify the abnormal features in wet-blue leather samples. Manual inspection of leather samples is the current norm in industrial settings. To comply with the current industrial standards that advocate large-scale automation, visual inspection based leather processing is imperative. Visual inspection of irregular surfaces is a challenging problem as the characteristics of the abnormalities can take a variety of shape and color variations. The aim of this work is to automatically categorize leather images into normal or abnormal by visual analysis of the surfaces. To achieve this aim, a deep learning based approach is devised that learns to recognize regular and irregular leather surfaces and categorize leather images on its basis. To this end, we propose an ensemble of multiple convolutional neural networks for classifying leather images. The proposed ensemble network exhibited competitive performance obtaining 92.68% test accuracy on our own curated leather images dataset.
作为皮革工业质量控制的一部分,识别湿蓝皮革样品中的异常特征是非常重要的。手工检查皮革样品是目前工业环境中的规范。为了符合目前提倡大规模自动化的工业标准,基于视觉检测的皮革加工势在必行。不规则表面的目视检查是一个具有挑战性的问题,因为异常的特征可以采取各种形状和颜色的变化。这项工作的目的是通过对皮革表面的视觉分析,自动将皮革图像分类为正常或异常。为了实现这一目标,设计了一种基于深度学习的方法,学习识别规则和不规则的皮革表面,并在此基础上对皮革图像进行分类。为此,我们提出了一种基于多个卷积神经网络的皮革图像分类方法。所提出的集成网络在我们自己的皮革图像数据集上获得了92.68%的测试准确率。
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引用次数: 3
Effects of a Clean Subcritical Degreasing System on Wool Fibers 清洁亚临界脱脂系统对羊毛纤维的影响
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-05-03 DOI: 10.34314/jalca.v116i5.4292
Qiaoping Xia, Y. Wang, Meina Zhang, Zongcai Zhang, H. Dai
It makes sense to use environmentally friendly methods of degreasing in fur-making process. In this study, subcritical n-pentane was used to degrease wool fibers. Thermogravimetric analysis (TGA) was used to observe and analyze the properties of the subcritical n-pentane degreased wool fibers. The results showed that the thermal stability of the fibers increased. Fourier Transform Infrared (FTIR) spectroscopy was used to analyze the structural changes of macromolecular chains in wool fibers. It was found that when the pressure was higher than 0.4 MPa, the wool fibers underwent a conformational change with the α-helix changing to β-folding. If the pressure was as high as 0.6 MPa, the disulfide bonds in the wool fibers scale layer appeared to break. X-ray powder diffraction experiment was used to study changes in wool fiber aggregation morphology. It was demonstrated that the crystalline zone of wool fibers changed and the fibers index grew, from 22.89% to 30.19%. Field emission scanning electron microscopy and ultra-depth of field microscopy was used to analyze changes in the surface morphology of wool fibers. The results suggested that after the treatment, the wool fibers were not damaged and the impurities on the wool surface were reduced.
在毛皮生产过程中采用环保的脱脂方法是有意义的。本研究采用亚临界正戊烷对羊毛纤维进行脱脂。采用热重分析(TGA)对亚临界正戊烷脱脂羊毛纤维的性能进行了观察和分析。结果表明,纤维的热稳定性有所提高。利用傅里叶变换红外光谱(FTIR)分析了羊毛纤维中大分子链的结构变化。实验发现,当压力大于0.4 MPa时,羊毛纤维发生构象变化,α-螺旋变为β-折叠。当压力高达0.6 MPa时,羊毛纤维结垢层中的二硫键出现断裂。采用x射线粉末衍射实验研究了羊毛纤维聚集形态的变化。结果表明,羊毛纤维结晶区发生变化,纤维指数由22.89%提高到30.19%。采用场发射扫描电镜和超深场显微镜分析了羊毛纤维表面形貌的变化。结果表明,处理后羊毛纤维未受到损伤,羊毛表面杂质减少。
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引用次数: 0
Oxidized Maltodextrin: A Novel Ligand for Aluminum–Zirconium Complex Tanning 氧化麦芽糊精:铝锆复合鞣剂的新型配体
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-05-03 DOI: 10.34314/jalca.v116i5.4293
Xu Guo, Yue Yu, Ya-nan Wang, B. Shi
Hydrogen peroxide (H2O2) oxidized maltodextrin was prepared as the ligand for aluminum–zirconium complex tanning. The effects of catalyst dosage, initiation temperature, and H2O2 dosage on maltodextrin oxidation were investigated. FT-IR analysis demonstrated that carboxyl groups were successfully introduced into oxidized maltodextrin. The carboxyl content and degradation degree of oxidized maltodextrin increased with the increase of H2O2 dosage.  Maltodextrin oxidized by 40% H2O2 and 0.015% Cu–Fe catalyst at an initiation temperature of 70°C (OD-40) with moderate carboxyl group (6.75 mmol/g) and molecular weight (Mw 450) promoted the penetration and fixation of aluminum–zirconium salts in leather and showed better tanning performance, such as hydrothermal stability and porosity of leather, than traditional citric acid ligand.
制备了过氧化氢(H2O2)氧化麦芽糖糊精作为铝锆复合鞣剂的配体。考察了催化剂用量、引发温度和H2O2用量对麦芽糖糊精氧化反应的影响。FT-IR分析表明,羧基被成功地引入氧化麦芽糊精中。氧化麦芽糊精的羧基含量和降解程度随H2O2用量的增加而增加。麦芽糊精经40% H2O2和0.015% Cu-Fe催化剂氧化,起始温度为70℃(OD-40),羧基适中(6.75 mmol/g),分子量适中(Mw 450),促进了铝锆盐在皮革中的渗透和固定,并表现出比传统柠檬酸配体更好的制革性能,如水热稳定性和皮革孔隙率。
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引用次数: 2
Collagen Fiber Opening of Cattle Hides in Urea/Calcium Hydroxide Solutions 牛皮在尿素/氢氧化钙溶液中的胶原纤维开口
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-05-03 DOI: 10.34314/jalca.v116i5.4290
Qian Zhang, Jie Liu, Xiu-Ling Liu, Hui Liu, Yadi Hu, K. Tang
In the beamhouse, liming might directly affect the structure and performance of collagen, as well as the quality of resultant leather. However, the influences of composition and content of liming agents on liming mechanism are quite complicated. In this study, calcium hydroxide and urea were utilized in liming. The solution pH, hide swelling ratio and non-collagenous protein removal were quantitatively analyzed. The morphologies of both limed and fresh hides were studied by optical microscopy. The reaction mechanism of fiber opening up of cattle hides was analyzed and speculated by the combination of thermogravimetric analysis and Fourier transformation infrared spectroscopy. It was found that the fiber bundles of hides limed by urea/calcium hydroxide have a better opening up effect than that by pure calcium hydroxide. The mechanism of liming in an urea/calcium hydroxide solution system was proposed.
在制革过程中,石灰化会直接影响到胶原蛋白的结构和性能,以及制革的质量。然而,石灰的组成和含量对石灰机理的影响是相当复杂的。本研究以氢氧化钙和尿素为原料进行石灰化。定量分析了溶液pH、皮溶胀率和非胶原蛋白去除率。用光学显微镜研究了石灰皮和新鲜皮的形态。采用热重分析和傅里叶变换红外光谱相结合的方法,对牛皮纤维打开的反应机理进行了分析和推测。结果表明,尿素/氢氧化钙石灰处理的皮革纤维束的打开效果优于纯氢氧化钙石灰处理。提出了尿素/氢氧化钙溶液体系中石灰化的机理。
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引用次数: 0
Chemically Modified Castor Oil for Softening of Leather– A Novel Approach 化学改性蓖麻油软化皮革的新方法
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-04-01 DOI: 10.34314/jalca.v116i4.4283
B. Sahu, M. Sathish, G. Jayakumar
Fatliquoring is an important step of post tanning process of leathermanufacturing where incorporation of self-emulsified oil (lubricant)makes the leather soft. There are several methods which introducepolarity into oil and provide the path where reactive species ofmodified oil can interact with water which leads to form a fatliquor.The aim of this work is to introduce an extra polarity into the fattyacid moiety through chemical modification of castor oil by carbeneintermediate. The spectroscopic characterisation such as FTIR,1H-NMR and 13C-NMR of fatliquor have been carried out. Particle size analysis of fatliquor has also been done. The experimental leathers have been tested for physical strength characterisation such as tensile and tear strength verses control and found to have better properties than control. SEM analysis for morphological study of experimental leather were also carried out which clearly indicates the uniform dispersion of fiber bundles due to the fine distribution of the novel and self-emulsifying fatliquor throughout the matrix.
加脂是制革后制革过程中的一个重要步骤,加入自乳化油(润滑剂)使皮革柔软。有几种方法将极性引入油中,并提供了改性油的活性物质与水相互作用的途径,从而形成加脂剂。本研究的目的是通过对蓖麻油进行碳烯中间体的化学改性,在脂肪酸部分引入一个额外的极性。对加脂液进行了FTIR、1H-NMR和13C-NMR等光谱表征。对加脂液进行了粒度分析。实验皮革已经测试了物理强度特性,如拉伸和撕裂强度与控制相比,发现具有比控制更好的性能。对实验皮革的形貌进行了扫描电镜分析,结果清楚地表明,由于新型自乳化加脂剂在整个基体中的精细分布,纤维束分布均匀。
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引用次数: 0
Hide Defects of Feedlot Cattle: Assessment of Cattle Management, Breed Type, Sex, Live Market Weight, and Source Factors on Hide Quality 饲养场牛皮缺陷:牛管理、品种类型、性别、活市重及源因素对皮质量的影响
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-04-01 DOI: 10.34314/jalca.v116i4.4284
W. T. Wright, C. Richardson, M. Bonds, G. Pollard, P. O. Sudharkaran, A. M. Gonzalez, S. Martínez
Twenty groups of finished feedlot cattle (thirteen steer groups, seven heifer groups) of known origin, breed type, sex and implant status were studied after marketing to determine the type and extent of hide defects as related to days on feed, live market weight, and hot carcass weight. Origin of cattle did not significantly influence the five hide characteristics evaluated (hide defects score, hide vein score, healed scratches, ringworm, and warts). Live weight and sex influenced the weight of the hides (P < 0.05), with steers being heavier and having heavier hides. Days on feed increased (P = 0.06) the amount of vein damage observed on the hides but was not sex related. Results from this study indicate that under typical commercial cattle feeding practices in Texas, hide defects differ among cattle under the same management and are related to the days on feed in the feedlot, which influences final market weight and degree of finish.
研究了20组已知来源、品种类型、性别和植入状态的育肥牛(13个阉牛组,7个小母牛组)在上市后的皮缺陷类型和程度,以确定与饲料日数、活市重和热胴体重相关的皮缺陷类型和程度。牛的产地对5种兽皮特征评估(兽皮缺陷评分、兽皮静脉评分、愈合划痕、癣和疣)没有显著影响。活重和性别影响生皮重量(P < 0.05),肉牛越重,生皮越重。饲喂日数增加了皮上静脉损伤的数量(P = 0.06),但与性别无关。本研究结果表明,在德克萨斯州典型的商业牛饲养实践中,在相同管理下,牛的隐藏缺陷不同,并且与饲养场的饲料天数有关,从而影响最终的市场重量和育肥度。
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引用次数: 2
Evaluation of Dye Fixatives – A Comparative Study 染料固定剂的评价——比较研究
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-04-01 DOI: 10.34314/jalca.v116i4.4285
V. Sundar, C. Muralidharan
Dyeing is the important unit process in leather manufacturing, which adds value to the leather. Although formic acid is used for fixing of dyes in leather processing, difficulties do arise in fixation of certain dye stuffs. Further high quantities of formic acid used do create health issues and adds to high cost of production. Compounds such as formic acid, acetic acid, mixture of organic acids and quaternary ammonium compounds have been found to function as dye fixatives. The efficacy of these compounds to function as dye fixatives for various dye stuffs and substances either alone or along with formic acid has been studied in detail in this work. The physical and color characteristics of leather and spent liquor analysis have been carried out.
染色是皮革生产中的重要工序,为皮革增加附加值。虽然甲酸在皮革加工中用于固定染料,但在固定某些染料时确实会出现困难。此外,大量使用甲酸确实造成健康问题,并增加了高生产成本。甲酸、乙酸、有机酸和季铵化合物的混合物等化合物已被发现可作为染料固定剂。本文详细研究了这些化合物单独或与甲酸一起作为各种染料和物质的染料固定剂的效果。对皮革的物理和颜色特性进行了分析,并对废液进行了分析。
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引用次数: 0
Dual Functional Replacement Syntans for Leather 皮革双功能替代合成纤维
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-03-01 DOI: 10.34314/jalca.v116i3.4248
J. Alla, Nishad Fathima Nishter, J. Rao
In the present study we have synthesised thermoresponsive syntan using phase changing material (PCM) encapsulated into a replacement syntan. Syntan was analysed for their particle size, thermal response was verified using Differential scanning calorimetry (DSC) and surface morphology was analysed using scanning electron microscopy (SEM). These syntans were applied to leathers for making leather thermoresponsive. The thermal comfort range achieved on leathers prepared using the experimental syntan was about 2.5℃, compared to control of about 0.5℃ with an error of ±0.5℃. The physical and strength properties of experimental leathers were superior compared to control.
在目前的研究中,我们利用相变材料(PCM)封装成一个替代的syntan来合成热响应syntan。用差示扫描量热法(DSC)验证了它们的热响应,用扫描电镜(SEM)分析了它们的表面形貌。这些合成物被应用于皮革,使皮革具有热响应性。实验鞣剂制备的皮革的热舒适范围约为2.5℃,而对照组的热舒适范围约为0.5℃,误差为±0.5℃。实验革的物理和强度性能均优于对照革。
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引用次数: 2
Alternative Tanning Agent for Leather Industry from a Sustainable Source 可持续来源的皮革工业鞣剂替代品
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-03-01 DOI: 10.34314/jalca.v116i3.4249
Cigdem Ozkan, H. Ozgunay
Dialdehyde starches with different aldehyde content from native corn starch were prepared by sodium periodate oxidation to be used as a tanning agent in leather making. For this purpose, native corn starch was oxidized with sodium metaperiodate in different molar ratios. After oxidation processes, the yields, solubility in water and aldehyde contents of the obtained dialdehyde starches were determined as well as structure characterizations by Proton Nuclear Magnetic Resonance Spectroscopy, Fourier Transform Infrared Spectroscopy and Gel Permeation Chromatography. Evaluating the gel permeation chromatography data, the dialdehyde starch samples which were thought to be in appropriate molecular weight/size to penetrate into skin fibers were selected to be used in the tanning process. Their tanning abilities were evaluated by investigating hydrothermal stabilities, filling and fiber isolation characteristics and physical properties determined by mechanical tests and organoleptically. From the evaluation of the results, it was revealed that sodium metaperiodate oxidized starches which have appropriate molecular weight and adequate aldehyde content has a remarkable tanning effect and can be utilized as a tanning agent with the advantages of not necessitating pickling process which means saving time and simplifying the production but more importantly offering an important advantage from an environmental point of view.
以天然玉米淀粉为原料,采用高碘酸钠氧化法制备不同醛含量的双醛淀粉,用于制革。为此,用不同摩尔比的偏碘酸钠氧化天然玉米淀粉。采用质子核磁共振光谱、傅里叶红外光谱和凝胶渗透色谱对氧化后的双醛淀粉进行了结构表征,并测定了所得双醛淀粉的收率、水溶性和醛含量。通过对凝胶渗透色谱数据的评估,选择了分子量/尺寸合适的双醛淀粉样品用于鞣制过程。通过水热稳定性、填充和纤维隔离特性以及力学和感官测定的物理性能来评价其鞣制能力。结果表明,分子量适中、醛含量充足的偏碘酸钠氧化淀粉具有显著的鞣制效果,可作为鞣制剂使用,不需要酸洗工序,节省时间,简化生产,更重要的是,从环保的角度来看,具有重要的优势。
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引用次数: 0
期刊
Journal of The American Leather Chemists Association
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