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Journal of The American Leather Chemists Association最新文献

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A Comprehensive Understanding on Sewability of Natural Biomaterial: An Insight on Process Optimization during Leather Manufacture 对天然生物材料缝性的全面理解:对皮革制造过程优化的洞察
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-09-07 DOI: 10.34314/jalca.v116i7.4334
G. Jayakumar, K. P. Aaron, K. Krishnaraj
Leather is three-dimensional matrix possessing unique properties which makes it more comfortable for daily use. Garments made from leathers are preferred choice owing to their multifaceted properties as compared to textiles in the colder regions. In the present study, an attempt has been made to evaluate the influence of phenolic syntan and synthetic fatliquor on the sewability and physical properties of post tanned leathers. From the experimental results, it is observed that the concentration of phenolic syntan and fatliquor influences leather sewability. Optical microscopic images of leathers also show that they are more compact and tighter with higher percentage of syntan. The study provides an insight in understanding the optimum usage of post tanning chemicals for better sewing properties without affecting the leather matrix adversely.
皮革是具有独特性能的三维矩阵,使其在日常使用中更加舒适。与寒冷地区的纺织品相比,皮革制成的服装由于其多方面的特性而成为首选。本文研究了酚醛鞣剂和合成加脂剂对鞣革后皮革的缝纫性能和物理性能的影响。从实验结果来看,酚鞣剂和加脂剂的浓度对皮革的缝性有影响。皮革的光学显微图像也表明,它们更紧密,更紧密,更高的比例的syntan。该研究为了解鞣制后化学品的最佳使用提供了见解,以获得更好的缝纫性能,而不会对皮革基体产生不利影响。
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引用次数: 0
Preparation and Properties of Thermally Expandable Microspheres for Foam Coating 泡沫涂料用热膨胀微球的制备及性能研究
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-09-07 DOI: 10.34314/jalca.v116i7.4336
Guodong Huang, Zhi-Ru Lin, H. Fan, Jun Xiang, C. Zheng, Luo Zhiqing
A type of thermally expandable microspheres (TEMs) for foam coating was prepared by suspension polymerization with acrylonitrile (AN), methyl methacrylate (MMA), vinyl acetate (VAC) as shell polymer monomers and i-pentane as core foaming agent. The effects of an aqueous additive (Sodium Chloride, NaCl) on the size and distribution of TEMs, and the effects of crosslinking degree, i-pentane dosage and monomer mass ratio on the expansion property, expansion temperature and solvent-resistance of TEMs were investigated. The results showed that when the dosage of NaCl was close to the saturation solubility (30%), the dosage of crosslinking agent and alkane were about 0.09% and 7.4%, and the mass ratio of AN/MMA/VAC w rm distribution and good solvent resistance, the expansion diameter ratio was 5 times under 110~120 C, which meets the application requirements for foam coating of leather or synthetic leather.
以丙烯腈(AN)、甲基丙烯酸甲酯(MMA)、醋酸乙烯酯(VAC)为壳体单体,i-戊烷为核心发泡剂,采用悬浮聚合法制备了一种泡沫涂料用热膨胀微球(tem)。研究了水溶液添加剂氯化钠(NaCl)对tem尺寸和分布的影响,以及交联度、i-戊烷用量和单体质量比对tem膨胀性能、膨胀温度和耐溶剂性的影响。结果表明:NaCl用量接近饱和溶解度(30%),交联剂用量和烷烃用量分别为0.09%和7.4%,AN/MMA/VAC质量比分布均匀,耐溶剂性好,在110~120℃下膨胀直径比为5倍,满足皮革或合成革泡沫涂料的应用要求。
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引用次数: 0
Study on the Dry-Cleaning Process of Mink Fur Based on Subcritical Solvent 基于亚临界溶剂的水貂毛皮干洗工艺研究
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-09-07 DOI: 10.34314/jalca.v116i9.4399
Yingxuan Wang, Qiaoping Xia, Qiang Liu, H. Dai, Zongcai Zhang
It is significant to apply environmentally benign technology to fur processing. In this paper, subcritical extraction with n-pentane was used to dry clean mink fur and the effect on the quality of mink fur was studied. The dispersion degree of the leather fibers and the morphology of the wool fiber were characterized with SEM, the mechanical properties, shrinkage temperature and oil content left in fur were determined and analyzed. The results showed that the fibers of mink fur were well separated and no excess lipids in the fibers or on the surface of mink fur and the hair of the mink fur is not damaged. The tensile strength and elongation of mink fur show slight increase respectively, and the shrinkage temperature of mink fur that was treated by subcritical solvent was significantly increased compared with that of the mink fur treated with tetrachloroethylene by conventional dry cleaning method.
将环保技术应用于毛皮加工具有重要意义。采用正戊烷亚临界萃取法对水貂毛皮进行了干燥,研究了亚临界萃取对水貂毛皮质量的影响。用扫描电子显微镜(SEM)对皮革纤维的分散程度和羊毛纤维的形态进行了表征,并测定和分析了皮革纤维的力学性能、收缩温度和毛皮中残留的油脂含量。结果表明:水貂毛纤维分离良好,纤维中及表面均无多余的脂质,毛质无损伤。水貂毛皮的抗拉强度和伸长率分别略有提高,亚临界溶剂处理水貂毛皮的收缩温度较常规干洗法处理四氯乙烯水貂毛皮的收缩温度明显提高。
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引用次数: 1
Polyurethane Electrospun Fiber Biomimetics Membrane for Constructing the Structure of Grain Layer with Good Breathability for Cattle Split Leather 构建透气性好的牛皮颗粒层结构的聚氨酯静电纺纤维仿生膜
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-08-02 DOI: 10.34314/jalca.v116i8.4358
Nan Chen, Yanchun Li, Jianbo Qu, Jianyong Wang
The traditional thick coating on split leather does not have the ability to breathe like full grain leather.  The air and water vapor permeabilities of full grain leather are well known properties due to its fiber woven structure. Simulating the fiber morphology and weaving structure of the dermis or grain layer is very important to construct a top surface layer for split leather. In this paper, a PU (polyurethane) foam layer is put first on the split to enhance the adhesion of a second application of a superfine fibrous PU resin. This foam uses well-known waterborne polyurethane foaming technology. This dried foam has good breathability because of high porosity. A superfine fiber membrane is next put atop of the foam layer by using an electro-spun polyurethane resin. This second resin imitates collagen fibers in the network structure of the leathers’ grain layer. Thus, this resultant electrospun fiber biomimetics membrane simulated the grain layer of natural leather. SEM showed the morphology and structure of this electrospun fiber biomimetic membrane to be like that of the grain layer of natural leather. The porosity and apparent density were basically the same as the grain of leather, which were 63.65% and 583.878 kg/m3 respectively. The air and water vapor permeability of the biomimetics membrane were also as high as 2250 mL·cm-2·h-1 and 8753.02 μg·cm-2·h-1 respectively. Therefore, the biomimetics membrane largely restored the ability to breathe of split leather. Thus, this method simulates the performance and structure of full grain leather and is a novel method for industrial production
传统的厚涂层不像全纹皮革那样具有呼吸能力。由于其纤维编织结构,全粒皮革的空气和水蒸气渗透性是众所周知的性能。模拟真皮或颗粒层的纤维形态和织造结构对构造裂皮的顶面层具有重要意义。在本文中,首先将PU(聚氨酯)泡沫层放在裂片上,以增强第二次应用超细纤维PU树脂的附着力。该泡沫采用著名的水性聚氨酯发泡技术。这种干泡沫具有良好的透气性,因为高孔隙率。接下来,一层超细纤维膜通过电纺聚氨酯树脂覆盖在泡沫层的顶部。第二种树脂在皮革颗粒层的网状结构中模仿胶原纤维。因此,这种合成的静电纺纤维仿生膜模拟了天然皮革的颗粒层。SEM分析表明,该静电纺纤维仿生膜的形态和结构与天然皮革的颗粒层相似。气孔率和表观密度与皮革颗粒基本一致,分别为63.65%和583.878 kg/m3。仿生膜的空气透性和水蒸气透性也分别高达2250 mL·cm-2·h-1和8753.02 μg·cm-2·h-1。因此,仿生膜在很大程度上恢复了裂皮的呼吸能力。因此,该方法模拟了全粒皮革的性能和结构,是一种工业生产的新方法
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引用次数: 0
Tanning Performance of a Novel Chrome-Free Complex Tanning Agent: Penetration and Distribution 一种新型无铬复合鞣剂的鞣性能:渗透与分布
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-08-02 DOI: 10.34314/jalca.v116i8.4356
Zhen Wang, Ya-nan Wang, Yue Yu, B. Shi
Penetration of tanning agent in leather plays an important role in tanning performance and properties of finished leather. A novel complex tanning agent composed of Al–Zr salts and highly-oxidized starch ligand, named TWLZ, was used for chrome-free tanning. The masking effect of highly-oxidized starch reduced the electropositivity of metal complexes, which should help penetration of TWLZ and moderate its fixation during tanning. The effects of tanning agent dosage, basification method and pretreatment method on the distribution of TWLZ in leather were investigated. Using 8% TWLZ and basifying with magnesium oxide benefited the penetration and distribution of TWLZ throughout the cross-section of leather. Pretreatment with an amphoteric organic tanning agent could regulate the charge state of the hide, balance the penetration and fixation of TWLZ, and thus show uniform distribution and satisfactory tanning performance. This work will guide the establishment of TWLZ chrome-free tanning system.
鞣剂在皮革中的渗透对成品皮革的鞣制性能和性能起着重要的作用。采用一种新型的由铝锆盐和高氧化淀粉配体组成的复配鞣剂TWLZ进行无铬鞣。高氧化淀粉的掩蔽作用降低了金属配合物的正电性,这有助于TWLZ的渗透,并减缓其在鞣制过程中的固定。研究了鞣剂用量、碱化方式和预处理方式对TWLZ在皮革中的分布的影响。使用8%的三聚氰胺和氧化镁碱化有利于三聚氰胺在皮革横截面上的渗透和分布。两性有机鞣剂预处理可以调节皮革的电荷状态,平衡TWLZ的渗透和固定,从而获得均匀分布和满意的鞣性能。本工作将指导TWLZ无铬鞣体系的建立。
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引用次数: 2
Development of a Headspace-Solid Phase Micro Extraction Method for the Analysis of Volatile and Semi-Volatile Organic Compounds from Polyurethane Resins for Leather Finishing 顶空-固相微萃取法分析皮革整理用聚氨酯树脂中挥发性和半挥发性有机化合物的研究
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-08-02 DOI: 10.34314/jalca.v116i8.4362
A. Flores, S. Sorolla, C. Casas, R. Cuadros, Anna Bacardit
Volatile organic compounds (VOCs) and Semi-Volatile Organic Compounds (SVOCs) arise from the chemicals used in the various stages of the leather manufacturing process. An important aim of the tanning industry is to minimize or eliminate VOCs and SVOCs, without lowering the quality of leather.   This paper shows the development of a new headspace-solid phase micro extraction coupled with gas chromatography–mass spectrometry (HS-SPME/GC-MS) method for the identification of VOCs and SVOCs emitted by newly designed polymers for the leather finishing operation. These new polymers are polyurethane resins designed to reduce the VOC and SVOC concentration. This method enables a simple and fast determination of the qualitative and semi-quantitative content of VOCs and SVOCs in polyurethane-type finishing resins. The chemicals that are of concern in this paper are the following: Dipropylene glycol Monomethyl Ether (DPGME), DBE-3 (a mixture of dibasic esters) and Triethylamine (TEA). The test conditions that have been determined to carry out the HS-SPME assay are the following: incubation time (2 hours), extraction temperature and time (40°C; 5 minutes) and the desorption conditions (280°C, 50 seconds).  Ten samples of laboratory scale resins were tested by HS-SPME followed by gas chromatography (GC-MS). DPGME and DBE-3 (a mixture of dimethyl adipate, dimethyl glutarate and dimethyl succinate) have been identified effectively. The compounds are identified by a quantitative method using external calibration curves for the target compounds. The technique is not effective to determine the TEA compound, since the chromatograms shown poor resolution peaks for the standard. 
挥发性有机化合物(VOCs)和半挥发性有机化合物(SVOCs)来自皮革制造过程中各个阶段使用的化学品。制革行业的一个重要目标是在不降低皮革质量的前提下,尽量减少或消除挥发性有机化合物和SVOCs。本文介绍了一种新的顶空固相微萃取-气相色谱-质谱联用(HS-SPME/GC-MS)方法,用于识别皮革涂饰过程中新设计的聚合物所排放的voc和SVOCs。这些新的聚合物是聚氨酯树脂,旨在降低VOC和SVOC浓度。该方法能够简单快速地测定聚氨酯型整理树脂中VOCs和SVOCs的定性和半定量含量。本文中涉及的化学物质有:二丙二醇单甲醚(DPGME)、DBE-3(二酸酯的混合物)和三乙胺(TEA)。已确定进行HS-SPME分析的测试条件如下:孵育时间(2小时),提取温度和时间(40°C;5分钟)和解吸条件(280°C, 50秒)。采用高效液相色谱-气相色谱-质谱联用技术(HS-SPME - GC-MS)对10个实验室水垢树脂样品进行了检测。DPGME和DBE-3(己二酸二甲酯、戊二酸二甲酯和琥珀酸二甲酯的混合物)已被有效地鉴定出来。利用目标化合物的外标曲线对化合物进行了定量鉴定。该技术不能有效地测定TEA化合物,因为色谱图显示出标准的低分辨率峰。
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引用次数: 0
Research on Sheepskin Contour Extraction Method Based on Computer Vision Measurement Technology 基于计算机视觉测量技术的羊皮轮廓提取方法研究
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-08-02 DOI: 10.34314/jalca.v116i8.4355
Hu Lianhua, Xiang Chengyi, Z. Feng
Manual trimming of sheepskin is intensive labor, and the working environment is full of rotten smells. The tannery is facing increasingly severe recruitment difficulties. This paper uses computer vision technology to study automatic recognition of sheepskin contours, which is the basis for the subsequent automatic trimming of sheepskin. After observing and analyzing the raw sheepskin images collected by an industrial array camera, a method of sheepskin contour extraction based on computer vision measurement technology is proposed in this paper. This method uses the fast Otsu threshold algorithm based on the pixel set to perform binary image segmentation. Combined with morphological processing for edge defect filling and topology analysis of boundary contour tracking algorithm to extract maximum contour information, it has a pixel-level three-dimensional de-noising preprocessing function and can accurately extract the sheepskin contour in the raw sheepskin image. The experimental results show that using the fast Otsu threshold algorithm proposed in this paper for binary segmentation to extract sheepskin contours, the detection rate is nearly 160% faster than the traditional Otsu algorithm, the edge protection is better, the error segmentation is reduced by nearly 3% and it has good anti-noise performance. It can meet the industrial production requirements of subsequent automatic cutting of sheepskin.
手工修剪羊皮是一项密集劳动,工作环境充满了腐烂的气味。制革厂正面临越来越严重的招聘困难。本文利用计算机视觉技术研究羊皮轮廓的自动识别,为后续的羊皮自动修剪奠定基础。本文通过对工业阵列相机采集的原始羊皮图像进行观察和分析,提出了一种基于计算机视觉测量技术的羊皮轮廓提取方法。该方法采用基于像素集的快速Otsu阈值算法进行二值图像分割。结合形态学处理边缘缺陷填充和拓扑分析边界轮廓跟踪算法提取最大轮廓信息,具有像素级三维去噪预处理功能,能够准确提取原始羊皮图像中的羊皮轮廓。实验结果表明,采用本文提出的快速Otsu阈值算法进行二值分割提取羊皮轮廓,检测速度比传统的Otsu算法快近160%,边缘保护效果更好,分割误差降低近3%,具有良好的抗噪性能。可满足羊皮后续自动切割的工业生产要求。
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引用次数: 1
Development of Improved Liming Process based on Automated pH Monitoring and Control System 基于pH自动化监测与控制系统的改良石灰化工艺开发
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-06-03 DOI: 10.34314/jalca.v116i6.4309
N. Vedaraman, K. Srinivas, D. Krishnamoorthy, V. Aparna, V. Anand, A. Raj, M. A. Javid, C. Muralidharan, J. Sundar, K. Iyappan, K. C. Velappan
The control of pH of a process plays an important role in many chemical or biological reactions. The monitoring and control of pH of processes like wastewater treatment, manufacturing food and leather making facilitate to reduce pollution and improve the quality of the final product. The focus of this study is to optimize the usage of lime and recycling of spent liquor through continuous monitoring system of pH to achieve near zero residue from liming operation. But the challenges are nonlinear behaviour of the system and frequent fouling of pH sensors. The system developed monitors the pH values and controls the cycling time and the addition of lime as per the user set profile. The real time data of pH values in the process is logged on to the PC for further analysis. The efficacy of the system developed was validated at lab level and can be easily scaled up for implementation in industries. The results showed that the effluent from leather making can be minimized by adopting automated pH monitoring and control systems.
pH值的控制在许多化学或生物反应中起着重要的作用。对废水处理、食品制造和制革等过程的pH值进行监测和控制,有助于减少污染,提高最终产品的质量。本研究的重点是通过pH连续监测系统优化石灰的利用和废液的循环利用,实现石灰化操作的近零残留。但挑战在于系统的非线性行为和pH传感器的频繁污垢。该系统可以监测pH值,并根据用户设置的配置文件控制循环时间和石灰的添加。过程中pH值的实时数据登录到PC上进行进一步分析。该系统的有效性已在实验室得到验证,可以很容易地扩大规模,在工业中实施。结果表明,采用自动化pH监测和控制系统可以最大限度地减少制革废水。
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引用次数: 0
Production of Carboxymethyl Starches from Oxidized Starches and Determination of Their Tanning Characteristics 氧化淀粉制备羧甲基淀粉及其鞣制特性的测定
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-06-03 DOI: 10.34314/jalca.v116i6.4311
Cigdem Ozkan, H. Ozgunay
Hydrogen peroxide and sodium metaperiodate oxidation of starch and their possible utilization in tanning/retanning were examined in our previous studies. In the present part, accordingly with our previous findings, hydrogen peroxide and sodium metaperiodate oxidation products having appropriate molecular weight/size were selected and additionally carboxymethylated. The yields of the processes (carboxymethyl starches) were characterized comprehensively and the effect of carboxymethylation process on structures and tanning abilities were tried to be identified. The characterization results revealed that the carboxymethyl groups were successfully included into the structure and the water solubility of oxidized starches (especially periodate oxidized ones) increased by carboxymethylation process. From the evaluation of the tanning results and considering its properties i.e. gentle tanning effect with less astringency and correspondingly a relatively soft leather handle and smooth grain, it is concluded that dialdehyde carboxymethyl starch (CMS 1:0.7) can be utilized as yet another good alternative sustainable green tanning/retanning agent from starch.
我们在之前的研究中探讨了过氧化氢和偏碘酸钠对淀粉的氧化作用及其在鞣制/再鞣制中的应用。在本部分中,根据我们之前的发现,选择了具有适当分子量/大小的过氧化氢和偏碘酸钠氧化产物,并进行了羧甲基化。对羧甲基淀粉的收率进行了综合表征,并试图确定羧甲基化过程对其结构和鞣制性能的影响。表征结果表明,羧基甲基被成功地包含在结构中,羧基甲基化过程提高了氧化淀粉(特别是高碘酸盐氧化淀粉)的水溶性。通过对鞣制效果的评价,并考虑到其鞣制效果温和,涩味少,相应的革柄相对柔软,纹理光滑等特性,得出结论:双醛羧甲基淀粉(CMS 1:7 . 0)可以作为另一种良好的可持续绿色鞣制/复鞣剂。
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引用次数: 0
Valorisation of Tannery Waste and Animal By-Product for Acoustics Applications 制革废料和动物副产品声学应用的价值计算
IF 0.9 4区 工程技术 Q4 CHEMISTRY, APPLIED Pub Date : 2021-06-03 DOI: 10.34314/jalca.v116i6.4308
Tesfay Gebryergs, C. Sivaranjani, N. Fathima
Disposal of chromium-containing solid wastes generated from the leather industry poses a major threat to tanners worldwide. Herein, we propose a strategy to utilize chrome shaving waste for sound absorption application by blending it with natural fiber, wool. The composites were prepared at various ratios with different thickness by compression molding method and subjected to characterizations like scanning electron microscope, porosity measurements, and tensile strength analysis. The sound absorption behavior of the composites was evaluated using the two-microphone impedance tube method. The results indicate that the composites with higher thickness show better sound absorption at higher frequencies when compared to the natural wool and composites with lesser thicknesses. Thus, this material can be used as a sound-absorbing material thereby paving the alternative use of leather waste utilization.
皮革工业产生的含铬固体废物的处理对全世界的制革商构成了重大威胁。在此,我们提出了一种策略,利用铬剃须废料的吸声应用与天然纤维,羊毛混纺。采用压缩成型方法制备了不同厚度、不同比例的复合材料,并对其进行了扫描电镜、孔隙率测量和拉伸强度分析等表征。采用双传声器阻抗管法对复合材料的吸声性能进行了评价。结果表明,与天然羊毛和厚度较小的复合材料相比,厚度较大的复合材料在高频处具有更好的吸声效果。因此,这种材料可以作为吸声材料,从而铺装皮革废料的替代利用。
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引用次数: 0
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Journal of The American Leather Chemists Association
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