Basic red 46 dye, extensively utilized in the textile industry, poses significant environmental and health threats owing to its high chemical stability, persistence, and toxicity. In this study, novel MgAl0.42Cr1.58O4@C nanocomposites were fabricated via a facile Pechini sol-gel approach at calcination temperatures of 600 and 800 °C, producing MAC600 and MAC800, respectively, to achieve effective elimination of basic red 46 dye from aquatic solutions. X-ray diffraction analysis (XRD) illustrated the occurrence of a cubic crystal arrangement, presenting mean crystallite sizes of 12.5 nm concerning MAC600 and 32.3 nm concerning MAC800, reflecting enhanced crystal growth at higher calcination temperature. Energy-dispersive X-ray spectroscopy (EDX) revealed that MAC600 contained 9.2 % C, 51.4 % O, 15.3 % Mg, 10.6 % Al, and 13.5 % Cr, while MAC800 exhibited slightly higher metal content due to more complete decomposition of organics. Field emission scanning electron microscopy (FE-SEM) images showed that MAC600 had a porous morphology with spherical voids, whereas MAC800 presented denser agglomerates with reduced porosity. High-resolution transmission electron microscope (HR-TEM) images confirmed well-dispersed spherical nanoparticles demonstrating average diameters of 6.25 nm regarding MAC600 and 25.94 nm regarding MAC800. The highest sorption capabilities obtained were 432.90 mg/g concerning MAC600 and 276.24 mg/g concerning MAC800, outperforming other adsorbents reported in the literature. Thermodynamic studies confirmed the exothermic, spontaneous, and physisorptive nature of the adsorption, while kinetic and isotherm modeling showed that adsorption adhered to the pseudo-first-order model and fit well with the Langmuir isotherm. The nanocomposites also demonstrated excellent regeneration and reusability, retaining high adsorption efficiency over multiple adsorption–desorption cycles.
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