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Annual Reliability and Maintainability Symposium. 2000 Proceedings. International Symposium on Product Quality and Integrity (Cat. No.00CH37055)最新文献

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Learning to enhance reliability of electronic systems through effective modeling and risk assessment 学习通过有效的建模和风险评估来提高电子系统的可靠性
L. Walls, J. Quigley
Now that electronic components have demonstrated high reliability, attention has centered upon enhancing the reliability of electronic systems. We introduce a modeling framework to support decision-making during electronic systems design with a view to enhancing operational reliability. We differentiate our work from those models that seek only to provide reliability predictions. Our premise is that modeling can be used to give a better understanding of the impact of engineering decisions on those factors affecting reliability. Through modeling, the decision-maker is encouraged to reflect upon the consequences of actions to learn how a design might be enhanced. The model formulation and data management processes are described for an assumed evolutionary design process. Bayesian approaches are used to combine data types and sources. Exploratory data analysis identifies those factors affecting operational reliability. Expert knowledge is elicited to assess how these factors might impact upon proposed designs. Statistical inference procedures are used to support an assessment of risks associated with design decisions. Applications to the design of electronic systems for aircraft illustrate the usefulness of the model. On-going research is being conducted to fully evaluate the proposed approach.
既然电子元件已经证明了高可靠性,人们的注意力就集中在提高电子系统的可靠性上。为了提高电子系统的运行可靠性,我们引入了一个建模框架来支持电子系统设计过程中的决策。我们将我们的工作与那些只寻求提供可靠性预测的模型区分开来。我们的前提是,建模可以用来更好地理解工程决策对那些影响可靠性的因素的影响。通过建模,鼓励决策者反思行动的后果,以了解如何增强设计。描述了假设的进化设计过程的模型制定和数据管理过程。贝叶斯方法用于组合数据类型和数据源。探索性数据分析确定了影响运行可靠性的因素。专家的知识被引出来评估这些因素如何影响拟议的设计。统计推断程序用于支持与设计决策相关的风险评估。在飞机电子系统设计中的应用说明了该模型的有效性。目前正在进行研究,以充分评价拟议的办法。
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引用次数: 9
Evaluating the residual risks of infusing new technologies into NASA missions 评估将新技术注入NASA任务的剩余风险
S. Cornford, K. Hicks
NASA's need to infuse new technologies into its missions has been described. Some of the challenges associated with new technology infusion, and a way to meet those challenges, have been presented. The Technology Infusion Guideline (TIG) process has been described as well as the Defect Detection and Prevention (DDP) process that is the underlying evaluation 'engine'. An example of this under evaluation on one of NASA's technologies development has been presented. This example is used to illustrate the generic process. The results of implementing the TIG process on the example technology clearly demonstrates that the TIG process can penetrate to underlying technical details to evaluate the viability of continued technology development resources. The technology evaluated was deemed 'on the right track' and critical to NASA's future missions needs. The TIG process results in a technology infusion roadmap, or prioritized set of activities which must be performed to address the identified residual risks. These activities include alignment with other parallel technology development work, specific characterization and testing, breadboard development and miniaturization and ruggedization. The return on investment for implementing this process has been measured at over 20:1 with significant schedule savings. The risk reduction as a result of implementing this process will only be directly measurable after the technology matures to a greater extent.
美国宇航局需要将新技术注入到其任务中。介绍了与新技术注入有关的一些挑战,以及应对这些挑战的方法。已经描述了技术注入指南(TIG)过程以及作为基础评估“引擎”的缺陷检测和预防(DDP)过程。在NASA的一项技术开发中提出了一个正在评估的例子。此示例用于说明通用流程。在示例技术上实现TIG过程的结果清楚地表明,TIG过程可以渗透到底层技术细节,以评估持续技术开发资源的可行性。评估的技术被认为“在正确的轨道上”,对美国宇航局未来的任务需求至关重要。TIG过程产生技术注入路线图,或必须执行的优先级活动集,以解决已识别的剩余风险。这些活动包括与其他并行技术开发工作、特定特性和测试、面包板开发以及小型化和加固。实施这一过程的投资回报率超过了20:1,大大节省了进度。只有在技术成熟到更大的程度之后,实现这个过程所带来的风险降低才可以直接衡量。
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引用次数: 4
Reliability simulation model for systems with multiple intermediate storages 多中间存储系统可靠性仿真模型
H. Kortelainen, J. Salmikuukka, S. Pursio
The reliability model presented in this paper describes a complex industrial system, which contains several intermediate storages. The model utilizes industrial data that in this case is mainly derived from engineer judgements. A method to incorporate intermediate storages into the reliability model, and the estimation of the influence of the storage capacity on the system reliability is presented. A mathematical description of an industrial system calls for numerous variables and dependencies, and analytical results are difficult to obtain. Simulation has proven to be an effective tool for analyzing the availability performance of industrial systems with intermediate storages. Bottlenecks of the production-sub-systems or pieces of equipment-can be easily found and alternative improvement strategies can be compared. A comprehensive and correctly constructed reliability model offers a new tool especially for the persons responsible for the maintenance planning and process design, and utilization of the model supports the decision making when improvements are planned. Model construction requires detailed knowledge of the system under study and the failure- and repair time distributions and their parameters must be known. The importance of reliable information has to be emphasized as incorrect distribution parameters in a simulation model can lead to misleading results.
本文提出的可靠性模型描述了一个包含多个中间存储器的复杂工业系统。该模型利用工业数据,在这种情况下,主要来自工程师的判断。提出了一种将中间存储纳入可靠性模型的方法,并估计了存储容量对系统可靠性的影响。工业系统的数学描述需要大量的变量和依赖关系,分析结果很难得到。仿真已被证明是分析具有中间存储的工业系统的可用性性能的有效工具。生产的瓶颈——子系统或设备部件——可以很容易地找到,并且可以比较不同的改进策略。一个全面、正确构建的可靠性模型为维修计划和工艺设计人员提供了一个新的工具,该模型的应用为改进计划的决策提供了支持。模型构建需要详细了解所研究的系统,并且必须知道故障和修复时间分布及其参数。必须强调可靠信息的重要性,因为仿真模型中不正确的分布参数可能导致误导性的结果。
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引用次数: 4
HASS development method: screen development, change schedule, and re-prove schedule HASS开发方法:筛选开发,更改进度,重新验证进度
M. Silverman
HALT (highly accelerated life testing) and HASS (highly accelerated stress screen) are two very powerful tools that can help manufacturers achieve high reliability quickly both in the design phase and in the manufacturing phase. HALT is used in the design phase to help reduce the number of design-related problems. HASS is used in the production phase to help reduce the number of infant mortality types of failures. HALT is always performed prior to developing a HASS profile because the HASS profile uses the information from HALT when choosing the profile parameters. Screens for HASS are always developed using a HASS development process. The goal of HASS development is to provide the most effective and quickest screen possible. The effectiveness of the screen is measured in its ability to find defects in the product without removing significant life. This paper describes different methods of developing a screen using the HASS development methodology and gives guidelines on when to change a screen and when it is necessary to re-submit a product through the HASS development process in order to reprove a screen.
HALT(高加速寿命测试)和HASS(高加速应力筛分)是两个非常强大的工具,可以帮助制造商在设计阶段和制造阶段快速实现高可靠性。在设计阶段使用HALT来帮助减少设计相关问题的数量。HASS用于生产阶段,以帮助减少婴儿死亡类型的故障的数量。HALT总是在开发HASS概要文件之前执行,因为HASS概要文件在选择概要文件参数时使用来自HALT的信息。HASS的屏幕总是使用HASS开发过程开发的。HASS发展的目标是尽可能提供最有效和最快的筛查。屏幕的有效性是通过它在不减少重大寿命的情况下发现产品缺陷的能力来衡量的。本文描述了使用HASS开发方法开发屏幕的不同方法,并给出了何时更改屏幕以及何时需要通过HASS开发过程重新提交产品以改进屏幕的指导方针。
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引用次数: 7
Interval methods for improved robot reliability estimation 改进机器人可靠性估计的区间方法
C. Carreras, I. Walker
In this paper, the authors present and discuss a new interval-based method of reliability estimation using fault trees for the case of uncertain and time-varying input reliability data. The approach is based on the generation of output distributions (probability estimates with appropriate ranges of uncertainty) which preserve the effects of uncertainty in the input (component or subsystem-level) data. The input data is represented using appropriate interval-based structures, and formal interval analysis is used in the propagation of the data, via fault trees. The authors show that the method avoids the key problem of loss of uncertainty inherent in some previously suggested approaches for the time-varying case. They further show that the method is more computationally efficient than methods proposed previously to solve the above problem. The method is illustrated using an example of reliability estimation for a robot manipulator system.
针对输入可靠性数据不确定时变的情况,提出并讨论了一种基于区间的故障树可靠性估计方法。该方法基于输出分布的生成(具有适当不确定性范围的概率估计),它保留了输入(组件或子系统级)数据中不确定性的影响。输入数据使用适当的基于区间的结构表示,并通过故障树在数据传播中使用正式的区间分析。作者表明,该方法避免了一些先前提出的时变情况下固有的不确定性损失的关键问题。他们进一步表明,该方法比先前提出的解决上述问题的方法更具计算效率。最后以某机器人操作系统的可靠性估计为例进行了说明。
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引用次数: 13
Automobile engine reliability, maintainability and oil maintenance 汽车发动机的可靠性、维修性和机油保养
R.D. Youngk
This paper provides an investigation of the effectiveness of the oil change, one of the most basic procedures for automobile engine preventive maintenance. The analysis in this paper is based on a review of oil, engine, and bearing technologies and on a survey of vehicle operators. The oil development, specification and approval process is also discussed. The results indicate engine reliability is significantly dependent on the period between oil changes. Surprisingly, the survey data shows that oil changes, when too frequent, can reduce the expected life of an automobile engine. The unexpected outcome is supported by lubrication technology literature. Changing engine oil at the proper mileage can improve engine reliability and has the potential to reduce nationwide waste and recycled oil by 325 million gallons annually. Despite more demanding conditions, engine reliability has also improved. Many automobile operators change engine oil more frequently than required by the manufacturer. All automobile manufacturer's provide oil change mileage recommendations which are based on the climate and the type of driving. A query in the operator's manuals is used to determine this mileage and most manufacturers require oil changes at about 7500 miles for "normal service" or 3000 miles for "severe service". This paper concludes that automobile engine reliability will be improved by using these recommended oil drain intervals with potential results of a significant nationwide reduction in waste and recycled oil.
本文对汽车发动机预防性维修中最基本的程序之一——换油的有效性进行了研究。本文的分析是基于对机油、发动机和轴承技术的回顾和对车辆操作人员的调查。论述了油品的开发、规范和审批过程。结果表明,发动机的可靠性在很大程度上取决于换油间隔。令人惊讶的是,调查数据显示,换油过于频繁,会降低汽车发动机的预期寿命。这一意想不到的结果得到了润滑技术文献的支持。在适当的里程更换发动机机油可以提高发动机的可靠性,并有可能减少全国每年3.25亿加仑的浪费和回收油。尽管条件更加苛刻,但发动机的可靠性也得到了提高。许多汽车运营商更换发动机油的频率比制造商要求的要高。所有的汽车制造商都提供基于气候和驾驶类型的换油里程建议。通过查询操作手册来确定这一里程,大多数制造商要求在7500英里左右更换机油,这是“正常使用”,而在3000英里左右更换机油是“严重使用”。本文的结论是,采用这些推荐的放油间隔将提高汽车发动机的可靠性,并可能在全国范围内显著减少废油和回收油。
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引用次数: 22
Likelihood adjustment: a simple method for better forecasting from small samples 似然调整:一种从小样本中进行更好预测的简单方法
J. W. Fulton, R. Abernethy
New methods developed by the authors improve data analysis and reliability prediction accuracy when using maximum likelihood estimates (MLE) particularly for small samples. The Fulton factor (FF) modifies the likelihood ratio test to reduce nonconservative bias when measuring difference between designs. The reduced bias adjustment (RBA) factor decreases bias in distribution parameter estimates for better reliability and lifetime predictions. Finally, a postulated relationship designated the justified likelihood function (JLF) reduces confidence contour bias for better confidence interval estimates and for use in graphical comparison of design alternatives. Monte Carlo simulation provides the basis for these conclusions. The results herein apply to complete samples, but also work well with suspensions using failure quantity only as the sample size. Additional research into data with suspensions is desirable.
作者开发的新方法提高了使用最大似然估计(MLE)特别是小样本时的数据分析和可靠性预测精度。富尔顿因子(FF)修正似然比检验,以减少测量设计差异时的非保守偏差。减少偏差调整(RBA)因子减少了分布参数估计中的偏差,以获得更好的可靠性和寿命预测。最后,一个被指定为合理似然函数(JLF)的假设关系减少了更好的置信区间估计的置信轮廓偏差,并用于设计方案的图形比较。蒙特卡罗模拟为这些结论提供了依据。本文的结果适用于完整的样品,但也适用于仅使用失效量作为样本量的悬浮液。需要对带有悬浮液的数据进行进一步研究。
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引用次数: 9
Multi-variate Weibull model for predicting system-reliability, from testing results of the components 基于组件测试结果的多变量威布尔系统可靠性预测模型
L. Klyatis, O.I. Teskin, J. W. Fulton
This paper discusses the problem of system reliability prediction by accelerated testing results on its components. This problem appears when the testing of a system as a whole either has high cost or may be impossible in a short period of time, especially at the beginning of development. A multi-variate Weibull model is proposed to utilize testing results of components in predicting system reliability with reduced test length and minimized cost. Prediction of system reliability in a given situation means that we must know how to calculate not only the point estimation of reliability index, but also the lower confidence bound (LCB) with given confidence probability q (q=0.8-0.95). In this case, the authors' goal is to give the algorithm for calculating not by approximation for LCB (based as a rule on normal distribution of point reliability estimation), but exact LCB corresponding to a given confidence probability.
本文讨论了利用系统各部件的加速试验结果进行系统可靠性预测的问题。当整个系统的测试成本很高或者在短时间内不可能完成时,特别是在开发初期,就会出现这个问题。提出了一种多变量威布尔模型,利用组件的测试结果来预测系统的可靠性,以减少测试时间和最小化成本。对给定情况下的系统可靠性进行预测,不仅要知道如何计算可靠性指标的点估计,还要知道在给定置信概率q (q=0.8-0.95)下的下置信界(LCB)。在这种情况下,作者的目标是给出计算LCB的算法,而不是通过逼近LCB(基于点可靠性估计的正态分布规则),而是对应于给定置信度概率的精确LCB。
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引用次数: 10
Confidence limits on the inherent availability of equipment 设备固有可用性的置信限
Wendai Wang, D. Kececioglu
The inherent availability, is an important performance index for a repairable system, and is usually estimated from the times-between-failures and the times-to-restore data. The formula for calculating a point estimate of the inherent availability from collected data is well known. But the quality of the calculated inherent availability is suspect because of small data sample sizes. The solution is to use the confidence limits on the inherent availability at a given confidence level, in addition to the point estimator. However, there is no easy way to compute the confidence limits on the calculated availability. Actually, no adequate approach to compute the confidence interval for the inherent availability, based on sample data, is available. In this paper, the uncertainties of small random samples are taken into account. The estimated mean times between failures, mean times to restore and the estimated inherent availability are treated as random variables. When the distributions of both times-between-failures and times-to-restore are exponential, the exact confidence limits on the inherent availability are derived. Based on reasonable assumptions, a nonparametric method of determining the approximate confidence limits on the inherent availability from data are proposed, without assuming any times-between-failures and times-to-restore distributions. Numerical examples are provided to demonstrate the validity of the proposed solution, which are compared with the results obtained from Monte Carlo simulations. It turns out that the proposed method yields satisfactory accuracy for engineering applications.
固有可用性是可修复系统的重要性能指标,通常通过故障间隔时间和数据恢复时间来估计。从收集的数据中计算固有可用性的点估计的公式是众所周知的。但是由于数据样本量小,计算出的固有可用性的质量值得怀疑。解决方案是在给定的置信水平上使用固有可用性的置信限制,以及点估计器。然而,没有简单的方法来计算计算出的可用性的置信限。实际上,没有足够的方法来计算基于样本数据的固有可用性的置信区间。本文考虑了小随机样本的不确定性。估计的平均故障间隔时间、平均恢复时间和估计的固有可用性被视为随机变量。当故障间隔时间和恢复时间的分布都是指数分布时,可以导出固有可用性的确切置信限。在合理假设的基础上,提出了一种确定数据固有可用性近似置信限的非参数方法,而不假设任何故障间隔时间和恢复时间分布。数值算例验证了该方法的有效性,并与蒙特卡罗模拟结果进行了比较。结果表明,该方法具有较好的工程应用精度。
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引用次数: 30
Reliability-related safety analyses for satellite navigation systems 卫星导航系统的可靠性相关安全分析
Meng-Lai Yin, C. L. Hyde, L. E. James
Safety and reliability are two interrelated attributes for safety-critical systems. While the typical safety analysis focuses on preventing hazards associated with erroneous safety critical outputs, this paper introduces an equally important hazard for the loss of critical functionality, referred to as the "loss-of-function" hazard. Tradeoffs are studied among three safety/reliability measures, i.e., the probability of working correctly, the probability of generating erroneous outputs and the probability of losing critical functionality. One of the goals for this study is to assist system engineers in making correct and timely design decisions. A major problem encountered in computing the probabilities of the various safety hazards is the initial condition consideration. This is because a fault-tolerant system can have various operational conditions and a hazard can occur under any of the working conditions, each with different probabilities. To provide a reasonable estimation, a measuring method that incorporates all possible initial conditions is proposed.
安全性和可靠性是安全关键系统的两个相互关联的属性。虽然典型的安全分析侧重于预防与错误的安全关键输出相关的危害,但本文介绍了一个同样重要的危害,即关键功能的丧失,称为“功能丧失”危害。研究了三种安全/可靠性措施之间的权衡,即正确工作的概率,产生错误输出的概率和失去关键功能的概率。本研究的目标之一是协助系统工程师做出正确和及时的设计决策。在计算各种安全隐患的概率时遇到的一个主要问题是初始条件的考虑。这是因为容错系统可以具有各种操作条件,并且在任何工作条件下都可能发生危险,每种情况的概率都不同。为了提供一个合理的估计,提出了一种包含所有可能初始条件的测量方法。
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引用次数: 0
期刊
Annual Reliability and Maintainability Symposium. 2000 Proceedings. International Symposium on Product Quality and Integrity (Cat. No.00CH37055)
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