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Annual Reliability and Maintainability Symposium. 2000 Proceedings. International Symposium on Product Quality and Integrity (Cat. No.00CH37055)最新文献

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Design evaluation and product reliability assessment using accelerated reliability fatigue life tests 采用加速可靠性疲劳寿命试验进行设计评估和产品可靠性评估
S. Jawaid, J. Ferguson
Accelerated reliability stress tests were performed to evaluate a design concern on a printed circuit board assembly (PCBA) for a disk drive product. Preliminary design tests indicated that a motor driver 176 pin PQFP (plastic quad flat package) IC package mounted on the PCBA may have a reliability problem in the field. The function of the motor driver chip was to provide electrical contact to the motor bearing assembly housed in the HDA. An elastomeric connector mounted on the PCBA under the 176 pin PQFP IC package was used to provide the electrical connection between the IC and the motor bearing assembly. A minimum force was required to maintain the electrical contact through the imbedded wires used in the elastomeric connector sandwiched between the PQFP package and the HDA. This force was provided by a hold down screw used to push the PCBA on the HDA. The reliability concern was that pin 1 and pin 176 on the corner of the PQFP package and closest to the elastomeric connector will break due to the high bending stress experienced, the effect of which is aggravated due to the coupling of thermal stress during operation. Typically stresses are higher on the four corner pins of an IC package, and gradually reduce to zero towards the middle of the package on each side. Accelerated reliability stress tests were performed to answer the reliability concerns, and if there was indeed a reliability issue, recommend design solutions to the problem and finally predict fatigue life.
为了评估磁盘驱动器产品的印刷电路板组件(PCBA)的设计问题,进行了加速可靠性应力测试。初步设计测试表明,安装在PCBA上的电机驱动器176引脚PQFP(塑料四平面封装)IC封装在现场可能存在可靠性问题。电机驱动芯片的功能是为HDA内的电机轴承组件提供电接触。在176针PQFP IC封装下的PCBA上安装了一个弹性连接器,用于提供IC和电机轴承组件之间的电气连接。通过夹在PQFP封装和HDA之间的弹性连接器中使用的嵌入式电线,需要最小的力来保持电接触。这种力是由一个压下螺钉提供的,用于将PCBA推到HDA上。可靠性方面的问题是,PQFP封装角落和最靠近弹性连接器的引脚1和引脚176会因经历高弯曲应力而断裂,而在运行过程中,由于热应力的耦合,这种影响会加剧。通常,IC封装的四个角引脚上的应力较高,并且在每侧封装的中间逐渐减小到零。进行加速可靠性应力测试以回答可靠性问题,如果确实存在可靠性问题,则建议解决问题的设计方案,并最终预测疲劳寿命。
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引用次数: 1
Integrating dependability analysis into the real-time system design process 将可靠性分析集成到实时系统设计过程中
N. Wattanapongsakorn, S. Levitan
In this research, we are developing a design framework for integrating dependability analysis into the distributed, heterogeneous, fault-tolerant real-time system design process. We focus on two dependability attributes: reliability and availability. We are implementing this framework on top of existing systems for the design of distributed, real-time systems such as TimeWiz. This will allow system designers to evaluate system dependability, while other system evaluation concerns, such as system performance and design cost, are analyzed during every step in the system design process. Our system dependability analysis provides choices of system design based on the dependability results. In addition, we perform system dependability evaluation, or optimization, early in the system design process, without needing complete design information. In other words, with incomplete design information, we are able to predict the behavior of system dependability. This will significantly reduce the time and costs of real-time system design.
在这项研究中,我们正在开发一个设计框架,将可靠性分析集成到分布式、异构、容错的实时系统设计过程中。我们关注两个可靠性属性:可靠性和可用性。我们在现有的分布式实时系统(如TimeWiz)的基础上实现了这个框架。这将允许系统设计者评估系统的可靠性,同时在系统设计过程的每个步骤中分析其他系统评估关注点,例如系统性能和设计成本。我们的系统可靠性分析提供了基于可靠性结果的系统设计选择。此外,我们在系统设计过程的早期执行系统可靠性评估或优化,而不需要完整的设计信息。换句话说,在不完全的设计信息下,我们能够预测系统可靠性的行为。这将大大减少实时系统设计的时间和成本。
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引用次数: 5
Modeling mutually exclusive events in fault trees 在故障树中建模互斥事件
D. Twigg, A. V. Ramesh, U.R. Sandadi, T. Sharma
A method is given for constructing fault tree gates to model mutually exclusive events. The gates are constructed from stochastically independent events, AND gates and NOT gates. Examples are presented to illustrate the technique. If the gate construction must be performed manually, the method adds complexity to the fault tree model that may not be justified. Approximating mutually exclusive events by independent events may have little effect on computed gate probabilities. The method could easily be automated in a standard fault tree solver so that this gate construction goes on behind the scenes. This would permit users to specify disjoint events directly. The authors conjecture that the additional computational cost would be small, since the number of basic events in the tree does not increase and the new NOT gates are inserted at the bottom of the tree.
给出了一种构造故障树门的方法来对互斥事件进行建模。门由随机独立事件、与门和非门构成。给出了实例来说明该技术。如果门的构造必须手工执行,那么该方法会增加故障树模型的复杂性,这可能是不合理的。用独立事件逼近互斥事件可能对计算出的门概率影响不大。该方法可以很容易地在标准故障树求解器中实现自动化,从而使该门的构建在幕后进行。这将允许用户直接指定不相交的事件。作者推测,额外的计算成本将很小,因为树中的基本事件数量不会增加,并且新的非门被插入到树的底部。
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引用次数: 7
Reliability allocation and optimization for complex systems 复杂系统的可靠性分配与优化
A. Mettas
During the design phase of a product, reliability engineers are called upon to evaluate the reliability of the system. The question of how to meet a reliability goal for the system arises when the estimated reliability is inadequate. This then becomes a reliability allocation problem at the component level. In this paper, a general model estimates the minimum reliability requirement for multiple components within a system that will yield the goal reliability value for the system. The model consists of two parts. The first part is a nonlinear programming formulation of the allocation problem. The second part is a cost function formulation to be used in the nonlinear programming algorithm. A general behavior of the cost as a function of a component's reliability is assumed for this matter. The system's cost is then minimized by solving for an optimum component reliability, which satisfies the system's reliability goal requirement. Once the reliability requirement for each component is estimated, one can then decide whether to achieve this reliability by fault tolerance or fault avoidance. The model has yielded very encouraging results and it can be applied to any type of system, simple or complex, and for a variety of distributions. The advantage of this model is that it is very flexible, and requires very little processing time. These advantages make the proposed reliability allocation solution a great system design tool. A computer program has been developed and the model is available in a commercial software package called BlockSim/sup TM/.
在产品的设计阶段,可靠性工程师被要求评估系统的可靠性。当估计的可靠性不足时,如何满足系统的可靠性目标的问题就出现了。这就变成了组件级别的可靠性分配问题。在本文中,一个通用模型估计了系统中多个组件的最小可靠性需求,这将产生系统的目标可靠性值。该模型由两部分组成。第一部分是分配问题的非线性规划公式。第二部分是用于非线性规划算法的代价函数公式。对于这个问题,假定成本作为组件可靠性函数的一般行为。通过求解满足系统可靠性目标要求的最优部件可靠性,使系统成本最小化。一旦估计了每个组件的可靠性需求,就可以决定是否通过容错或避免故障来实现该可靠性。该模型产生了非常令人鼓舞的结果,它可以应用于任何类型的系统,简单或复杂,以及各种分布。这种模式的优点是非常灵活,并且需要很少的处理时间。这些优点使所提出的可靠性分配方案成为一个很好的系统设计工具。已经开发了一个计算机程序,该模型在一个名为BlockSim/sup TM/的商业软件包中可用。
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引用次数: 258
Reliability analysis of hard real-time systems in the presence of controller malfunctions 控制器故障情况下硬实时系统的可靠性分析
C. Elks, J. Bechta Dugan, B.W. Johnson
Hard real-time systems can fail catastrophically if their control input is not updated before the real-time deadline is reached. A faulty controller in a hard real-time system may either fail to deliver the appropriate controller outputs to the plant for one or more sampling periods or it may generate erroneous controller outputs to the plant. Both instances result in what is known as dynamic failure, that is, the system becomes unstable, which may result in catastrophic damage to the plant. For applications where high integrity or dependability is required, it is important to assess the impact of dynamic failure on the overall reliability of the system. Leveraging concepts from system control theory, we now know that it is possible for a system to survive some temporary controller malfunctions because of plant dynamics. The authors present a real-time reliability model that elaborates relationship between the fault/error processes, recovery process and the deadline of a real-time control system. To ascertain the effects of the real-time deadline of the system, they review a technique for deriving the real-time deadlines for a class of linear time invariant control systems. This deadline information is then incorporated into the real-time reliability model, and the probability of dynamic failure is calculated. Finally, they give a example of deriving the deadline for a application, and evaluating the effect dynamic failure has on the system reliability.
如果在达到实时截止日期之前没有更新控制输入,硬实时系统可能会发生灾难性的故障。在硬实时系统中,故障控制器可能在一个或多个采样周期内无法将适当的控制器输出传递给设备,也可能产生错误的控制器输出给设备。这两种情况都会导致所谓的动态失效,也就是说,系统变得不稳定,这可能会对电站造成灾难性的破坏。对于需要高完整性或可靠性的应用程序,评估动态故障对系统整体可靠性的影响非常重要。利用系统控制理论的概念,我们现在知道,由于植物动力学,系统在一些临时控制器故障中存活是可能的。作者提出了一个实时可靠性模型,该模型阐述了实时控制系统的故障/错误过程、恢复过程和截止时间之间的关系。为了确定系统实时截止日期的影响,他们回顾了一类线性时不变控制系统的实时截止日期的导出技术。然后将此截止时间信息纳入实时可靠性模型,计算动态失效概率。最后,给出了一个应用程序最后期限的推导,以及动态故障对系统可靠性影响的评估实例。
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引用次数: 2
IEC dependability standards in the new millennium panel 新千年面板中的IEC可靠性标准
G. Alstead, J. Moss, D. Kiang, V. Loll, D. Mahy
The intent of this session is to present the current status of the IEC Dependability Technical Committee and its plans for the future. To do this an able and experienced group of TC56 participants has been assembled to provide views on how TC56 is facing the challenges of the new millenium. Although TC 56 representatives have appeared regularly at past RAMS the notion of Dependability is still not well established in the US. It will be useful therefore to review the official defmition:
本次会议的目的是介绍IEC可靠性技术委员会的现状及其未来的计划。为此,TC56组织了一群有能力、有经验的与会者,就TC56如何面对新千年的挑战发表意见。尽管tc56的代表经常出现在过去的RAMS上,但可靠性的概念在美国仍然没有得到很好的确立。因此,审查官方定义将是有益的:
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引用次数: 1
Simultaneous maintenance considerations and production planning in multi-purpose plants 多用途工厂的同步维护考虑和生产计划
C. Vassiliadis, M. G. Vassiliadou, L. Papageorgiou, E. Pistikopoulos
The derivation of optimal production and optimal maintenance plans in multi-purpose process plants are dynamically interacting problems which cannot be treated independent of one another, especially since in the event of equipment failure the execution of processing tasks can be transfered to other suitable multi-purpose equipment. In this work, a general optimization framework is proposed incorporating both the maintenance as well as the production planning model and providing the necessary links to quantify the strong interactions between them. As an example, the problem of optimally allocating maintenance crews to different equipment components over different operating periods is examined. In this case, the maintenance model corresponds to a continuous time Markov chain which is integrated and simultaneously optimized with the production planning model to provide the optimal maintainability and production patterns. The comparison of the solution against a traditional approach, in which detailed process considerations are not taken into account, clearly illustrates the advantages of the proposed methodology.
多用途加工装置中最优生产和最优维修计划的推导是一个动态交互的问题,不能相互独立处理,特别是当设备发生故障时,加工任务的执行可以转移到其他合适的多用途设备上。在这项工作中,提出了一个通用的优化框架,包括维护和生产计划模型,并提供必要的链接来量化它们之间的强相互作用。作为一个例子,在不同的运行周期内,优化分配维护人员到不同的设备部件的问题进行了研究。在这种情况下,维修模型对应于一个连续的时间马尔可夫链,该马尔可夫链与生产计划模型集成并同时优化,以提供最优的可维修性和生产模式。该解决方案与传统方法的比较(传统方法不考虑详细的过程考虑)清楚地说明了所建议方法的优点。
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引用次数: 13
Reliability-centered maintenance on the Space Shuttle Program 航天飞机项目中以可靠性为中心的维护
B. Hauge, A. M. Stevens, R. J. Loomis, A. Ghose
In the USA, there is a corporate commitment to rationally and optimally apply reliability-centered maintenance to all aspects of maintenance on flight hardware, facilities and ground support equipment for the Space Shuttle Program. Towards this end, an RCM functional policy has been developed, and implementation plans, expertise development and consolidation, wide-ranging training of personnel and various RCM pilot demonstration projects are underway. A robust foundation and infrastructure for adopting, applying and continuously improving RCM in all its maintenance activities is being built. This bold, proactive approach to adopting the most progressive maintenance strategies available today is consistent with USA's overall goal to lead the way in safe and economical space exploration.
在美国,有一个共同的承诺,即合理和最佳地将以可靠性为中心的维护应用于航天飞机计划的飞行硬件、设施和地面支持设备的维护的各个方面。为此,已经制定了一项RCM功能政策,实施计划、专业知识开发和巩固、广泛的人员培训和各种RCM试点示范项目正在进行中。为在所有维护活动中采用、应用和持续改进RCM建立了一个健壮的基础和基础结构。这种大胆的、积极主动的方法采用了当今最先进的维护策略,这与美国在安全和经济的太空探索中领先的总体目标是一致的。
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引用次数: 10
Design standards and their application to the digital retrofit of existing analog safety-critical systems 设计标准及其在现有模拟安全关键系统的数字化改造中的应用
J. Tillack, L. M. Kaufman, K. Kannan, B.W. Johnson
The functional requirements for an analog safety-critical system are typically similar to those found in its replacement digital system. However, the overall system specifications, especially those regarding maintenance and testability, must drastically change to accommodate the new digital technology. Attempting to re-create a digital version of the current analog safety system without making significant modifications is not a reasonable goal. Such a reverse engineering process only serves to increase the number of system failure modes by adding digital failure modes to the existing system. In addition, a reverse engineering process fails to take advantage of the true capabilities of digital technology. A safe and effective digital retrofit can be accomplished by ensuring the modification design process includes complete execution of all design steps beginning with the requirements phase.
模拟安全关键系统的功能要求通常与其替代的数字系统相似。然而,整个系统规范,特别是关于维护和可测试性的规范,必须彻底改变以适应新的数字技术。试图在不进行重大修改的情况下重建当前模拟安全系统的数字版本是不合理的目标。这种逆向工程过程只会通过在现有系统中添加数字故障模式来增加系统故障模式的数量。此外,逆向工程过程无法利用数字技术的真正能力。通过确保修改设计过程包括从需求阶段开始的所有设计步骤的完整执行,可以完成安全有效的数字改造。
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引用次数: 1
Analysis of safety systems with on-demand and dynamic failure modes 具有随需应变和动态失效模式的安全系统分析
L. Meshkat, J. Bechta Dugan, J. Andrews
An approach for the reliability analysis of systems with on demand and dynamic failure modes is presented. Safety systems such as sprinkler systems or other protection systems are characterized by such failure behavior. They have support subsystems to start up the system on demand, and once they start running, they are prone to dynamic failure. Failure on demand requires an availability analysis of components (typically electromechanical components) which are required to start or support the safety system. Once the safety system is started, it is often reasonable to assume that these support components do not fail while running. Further, these support components may be tested and maintained periodically while not in active use. Dynamic failure refers to the failure while running (once started) of the active components of the safety system. These active components may be fault tolerant and utilize spares or other forms of redundancy, but are not maintainable while in use. In this paper, the authors describe a simple yet powerful approach to combining the availability analysis of the static components with a reliability analysis of the dynamic components. This approach is explained using a hypothetical example sprinkler system, and applied to a water deluge system taken from the offshore industry. The approach is implemented in the fault tree analysis software package, Galileo.
提出了一种基于随需应变和动态失效模式的系统可靠性分析方法。安全系统,如喷水灭火系统或其他保护系统,具有这种故障行为的特征。它们有支持子系统来按需启动系统,一旦它们开始运行,它们就容易发生动态故障。按需故障需要对启动或支持安全系统所需的组件(通常是机电组件)进行可用性分析。一旦安全系统启动,通常可以合理地假设这些支持组件在运行时不会发生故障。此外,这些支持组件可以在不积极使用时进行定期测试和维护。动态故障是指安全系统主动部件在运行过程中(一旦启动)发生的故障。这些活动组件可能是容错的,并利用备件或其他形式的冗余,但在使用时不可维护。在本文中,作者描述了一种简单而强大的方法,将静态组件的可用性分析与动态组件的可靠性分析相结合。本文以一个假设的洒水系统为例,对该方法进行了解释,并将其应用于海上工业的喷水灭火系统。该方法在故障树分析软件包Galileo中实现。
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引用次数: 9
期刊
Annual Reliability and Maintainability Symposium. 2000 Proceedings. International Symposium on Product Quality and Integrity (Cat. No.00CH37055)
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