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Adaptive filtering technique for mitigating soil mineralization effects in pulse-induced metallic mine detectors 缓解脉冲感应金属地雷探测器土壤矿化效应的自适应滤波技术
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.measurement.2026.120473
Shahab Faiz Minhas , Maqsood Hussain Shah
In this paper, we address the challenge of improving the accuracy of mine detection systems in highly mineralized soils, which has severe impact on detection accuracy. Mineral-rich soils not only limit detection depth but also obscure mines with low conductive metal content. We introduce novel algorithms that employ adaptive filters to effectively mitigate the impact of soil mineralization, enabling the precise detection of metal content at sub-gram levels. The proposed adaptive filters utilize supervised learning with stochastic gradient descent to dynamically learn and counteract the soil’s mineralization response, achieving >98% accuracy in removing mineralization interference. The effectiveness of proposed adaptive filter-based compensation (AFC) algorithms is validated in practical mineralized environments, demonstrating robust performance with real-time parameters and enabling accurate mine detection where conventional systems fail.
在本文中,我们解决了在高矿化土壤中提高地雷探测系统精度的挑战,这对探测精度有严重的影响。富矿质土壤不仅限制了探测深度,而且遮蔽了导电金属含量低的矿山。我们引入了采用自适应滤波器的新算法,有效地减轻了土壤矿化的影响,从而能够精确检测亚克水平的金属含量。所提出的自适应滤波器利用随机梯度下降的监督学习来动态学习和抵消土壤的矿化响应,在去除矿化干扰方面达到98%的准确率。在实际矿化环境中验证了所提出的基于自适应滤波器的补偿(AFC)算法的有效性,显示了实时参数的鲁棒性能,并能够在常规系统失效的情况下实现精确的地雷探测。
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引用次数: 0
Refined modeling of effective visible magnitudes for optical observations of low Earth orbit satellites 近地轨道卫星光学观测有效可见星等的精细建模
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.measurement.2026.120478
Jiaxuan Li , Dongkai Dai , Ying Yu , Liheng Ma , Shiqiao Qin
LEO satellites exhibit high angular velocities relative to Earth-based observers, causing the satellite motion to spread optical signals across multiple pixels, which leads to an overestimated brightness using the apparent magnitude model. To address this challenge, this paper proposes the refined effective magnitude model (REMM) and the brightest-pixel grayscale model, both based on a Gaussian point spread function, which accurately quantify variations in satellites’ photometric characteristics under different angular velocities and exposure times. The proposed models have been validated through numerical simulations, controlled laboratory experiments using a star simulator, and field observations of Starlink satellites and OneWeb satellites, and have shown superior performance compared to conventional apparent magnitude models. Results demonstrate that the proposed models effectively capture the photometric attenuation behavior, with the derived analytical expression for trailing-induced signal variation showing strong agreement across validation phases. The proposed framework clearly delineates the influence of angular velocity, detection conditions, and exposure time on satellite photometric performance, providing a reliable theoretical foundation for high-precision photometry and characterizing space objects.
相对于地球上的观测者,低轨道卫星表现出较高的角速度,导致卫星运动将光学信号传播到多个像素,这导致使用视星等模型高估亮度。为了解决这一问题,本文提出了基于高斯点扩散函数的改进有效星等模型(REMM)和最亮像素灰度模型,可以精确量化卫星在不同角速度和曝光时间下的光度特征变化。所提出的模型已经通过数值模拟、星模拟器控制的实验室实验以及Starlink卫星和OneWeb卫星的现场观测进行了验证,与传统的视星等模型相比,显示出优越的性能。结果表明,所提出的模型有效地捕获了光度衰减行为,推导出的跟踪诱导信号变化的解析表达式在验证阶段表现出很强的一致性。该框架清晰地描述了角速度、探测条件和曝光时间对卫星测光性能的影响,为高精度测光和表征空间物体提供了可靠的理论基础。
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引用次数: 0
STAR-APTV: Deep learning-enabled 3D flow reconstruction in evaporating multicomponent droplets STAR-APTV:基于深度学习的多组分液滴蒸发三维流动重建
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.measurement.2026.120368
Bumsoo Park , Julius Mauch , Hyeokjin Kweon , Jochen Kriegseis , Seungchul Lee , Hyoungsoo Kim
Multicomponent droplet evaporation generates inherently three-dimensional, solutal-Marangoni flows that challenge single-camera velocimetry. We present STAR-APTV (Segmentation and Tracking Anything-based Robust Astigmatic Particle Tracking Velocimetry), a zero-shot, deep-learning-assisted, astigmatic particle tracking framework for time-resolved 3D-3C flow reconstruction with minimal optical hardware. We leverage zero-shot segmentation using SAM to detect particles in microscopic images without any task-specific labels or training. To characterize each detected particle under optical aberration, we combine shape-aware refinement using elliptic Fourier descriptors with intensity-based features within the refined mask region. We then estimate depth using an uncertainty-aware deep learning model, in which the estimated 3D trajectories are stabilized with a multi-object tracking algorithm and Kalman filter. Against a representative baseline (DefocusTracker), STAR-APTV detects up to six times more particles at high seeding density, while maintaining temporally coherent tracks, and preserving positional accuracy of particles in the presence of noise. Through synthetic validation, the proposed algorithm exhibited AEE = 0.077 px/frame and AAE = 1.45° in a known analytical flow field reconstruction. Experimental validation in two droplet regimes confirms robustness in complex, refractive samples and cross-setup transfer without any task-specific training. Among these flows, in the more challenging flow with relatively dense particle seeding, the detection rate was increased by nearly 70%, with increased retention rates and extended trajectories by almost three times compared to the conventional method. These results altogether demonstrate high-fidelity, single-camera, volumetric velocimetry in refractive, densely seeded environments, extending defocusing/astigmatic PTV toward complex droplet flows.
多组分液滴蒸发产生固有的三维、溶解性马兰戈尼流,这对单相机测速技术提出了挑战。我们提出了STAR-APTV(基于分割和跟踪的鲁棒散像粒子跟踪速度法),这是一种零镜头,深度学习辅助,用于时间分辨3D-3C流重建的散像粒子跟踪框架,使用最少的光学硬件。我们利用零射击分割,使用SAM来检测微观图像中的颗粒,而无需任何特定任务的标签或训练。为了在光学像差下表征每个检测到的粒子,我们将使用椭圆傅里叶描述子的形状感知细化与细化掩模区域内基于强度的特征相结合。然后,我们使用不确定性感知深度学习模型估计深度,其中估计的3D轨迹使用多目标跟踪算法和卡尔曼滤波器稳定。在具有代表性的基线(DefocusTracker)下,STAR-APTV在高播种密度下检测到的粒子数量高达6倍,同时保持了时间相干轨迹,并在存在噪声的情况下保持了粒子的位置准确性。通过综合验证,在已知的分析流场重构中,该算法的AEE = 0.077 px/帧,AAE = 1.45°。实验验证在两个液滴体制确认鲁棒性在复杂,折射样品和交叉设置转移没有任何任务特定的训练。在这些流动中,在颗粒播种相对密集的更具挑战性的流动中,与传统方法相比,检测率提高了近70%,保留率提高了近3倍,轨迹延长了近3倍。这些结果共同展示了高保真、单相机、体积测速在折射、密集种子环境中的应用,将散焦/像散PTV扩展到复杂的液滴流动。
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引用次数: 0
Uncertainty calibration in PHM model from classification to time-series prediction PHM模型从分类到时间序列预测的不确定度校正
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.measurement.2026.120433
Jinxin Pan, Xiaoxuan Jiao, Bo Jing, Shenglong Wang, Xiangzhen Meng, Zhe Liang
Deep learning algorithms have become prevalent in equipment Prognostics and Health Management (PHM) modeling, yet their deployment in safety–critical applications remains constrained by inherent epistemic uncertainty. This study advances uncertainty calibration methodologies for two fundamental PHM tasks: classification and time-series prediction. First, we proposed a regularization-free calibration framework that dynamically adjust labels to achieve accuracy-uncertainty alignment in classification models. Building on this, we presented the first comprehensive uncertainty calibration framework for time-series prediction models, along with pioneering evaluation metrics specifically designed for temporal uncertainty assessment. To validate our methodology, we acquired comprehensive fault and degradation datasets from aircraft actuators. The evaluation framework encompassed two critical dimensions: (1) classification calibration across four distinct neural architectures on three benchmark datasets, and (2) degradation calibration evaluated across three neural architectures utilizing eight publicly available datasets. Our experimental results consistently demonstrated statistically significant enhancements in calibration performance metrics. The complete implementation is publicly available at https://github.com/ppqweasd/uncertainty-calibration.
深度学习算法在设备预测和健康管理(PHM)建模中已经变得非常普遍,但它们在安全关键应用中的部署仍然受到固有认知不确定性的限制。本研究提出了两种基本PHM任务:分类和时间序列预测的不确定度校准方法。首先,我们提出了一个无正则化的校准框架,动态调整标签以实现分类模型的精度-不确定度校准。在此基础上,我们提出了第一个时间序列预测模型的综合不确定性校准框架,以及专门为时间不确定性评估设计的开创性评估指标。为了验证我们的方法,我们从飞机执行机构获得了全面的故障和退化数据集。评估框架包括两个关键维度:(1)在三个基准数据集上对四个不同神经架构进行分类校准;(2)利用八个公开可用数据集对三个神经架构进行退化校准。我们的实验结果一致地证明了校准性能指标在统计学上的显著增强。完整的实现可以在https://github.com/ppqweasd/uncertainty-calibration上公开获得。
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引用次数: 0
Metaheuristic-tuned tabular models for data-driven flow measurement through semi-circular flap gates 数据驱动的通过半圆形挡板的流量测量的元启发式调整表格模型
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.measurement.2026.120477
Ma Chuxin , Ehsan Afaridegan , Pourya Nejatipour , Zhaoliang Zang
Accurate flow-rate measurement underpins effective water-resources management. We develop a measurement-driven, machine-learning “virtual flowmeter” for estimating discharge (Q) through semi-circular flap gates (SCFG) in circular conduits. Five advanced tabular AI models are evaluated—TabPFN (Table-based Prior-Data Fitted Network), SAINT (Self- and Inter-sample Attention Transformer), GMDH (Group Method of Data Handling), LightGBM, and CatBoost. Because hyperparameter choice strongly affects metrological performance, we first compare four metaheuristics—Sparrow Search Algorithm (SSA), Moth-Flame Optimization (MFO), Particle Swarm Optimization (PSO), and Genetic Algorithm (GA)—using GMDH as a baseline. Considering error metrics, convergence speed, stability, and computational cost, MFO yields the most effective hyperparameter optimization; we therefore build hybrid models (e.g., TabPFN-MFO). Dimensional analysis and ANOVA identify the upstream depth-to-diameter ratio (y/D) and normalized gate mass (m/√ρD3) as key predictors. Sensitivity analysis via Explainable Boosting Machine and SHAP confirms y/D as the dominant factor. Model ranking uses Taylor diagrams and Normalized Discrepancy Analysis. During the training stage, the TabPFN-MFO model exhibited the highest predictive accuracy, achieving the largest coefficient of determination and the lowest associated error metrics among all evaluated models. During the testing stage, the performance of the TabPFN-MFO model was again better than other methods, resulting in values of R2 = 0.995, RMSE = 0.0024, sMAPE = 3.8879 %, SI = 0.0320, WMAPE = 3.2072 %, and MAE = 0.0018. The results of uncertainty analysis using the R-Factor further supported that the TabPFN-MFO model possesses less predictive uncertainty than other methods, which signifies improved robustness and reliability of the model.
准确的流量测量是有效水资源管理的基础。我们开发了一种测量驱动的机器学习“虚拟流量计”,用于估算圆形管道中通过半圆挡板(SCFG)的流量(Q)。评估了五种先进的表格人工智能模型- tabpfn(基于表格的先验数据拟合网络),SAINT(自我和样本间注意力转换器),GMDH(数据处理的群体方法),LightGBM和CatBoost。由于超参数选择强烈影响计量性能,我们首先比较了四种元启发式算法——麻雀搜索算法(SSA)、蛾焰优化(MFO)、粒子群优化(PSO)和遗传算法(GA)——以GMDH为基准。考虑到误差指标、收敛速度、稳定性和计算成本,MFO产生最有效的超参数优化;因此,我们构建混合模型(例如,TabPFN-MFO)。量纲分析和方差分析确定上游深径比(y/D)和归一化闸门质量(m/√ρD3)是关键预测因子。通过explable Boosting Machine和SHAP进行敏感性分析,证实y/D为主导因素。模型排序使用泰勒图和标准化差异分析。在训练阶段,TabPFN-MFO模型表现出最高的预测精度,在所有评估模型中获得最大的决定系数和最低的相关误差指标。在测试阶段,TabPFN-MFO模型的性能再次优于其他方法,其值为R2 = 0.995, RMSE = 0.0024, sMAPE = 3.8879%, SI = 0.0320, WMAPE = 3.2072%, MAE = 0.0018。利用r因子进行不确定性分析的结果进一步支持了TabPFN-MFO模型的预测不确定性小于其他方法,提高了模型的鲁棒性和可靠性。
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引用次数: 0
A retention-based method for explosive classification using broadband lightsource X-ray absorption spectroscopy (BL-XAS) 基于保留的宽带光源x射线吸收光谱(BL-XAS)炸药分类方法
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.measurement.2026.120479
Zheng Fang , Yuao Gao , Yuheng Cai , Wei Liang
The escalating threat of terrorist attacks demands rapid and non-destructive explosives detection technologies for security checks. Recognizing the limitations of current approaches, namely Raman and infrared spectroscopy, whose testing depth rarely exceeds 5 mm. Mass spectrometry and chromatography also demand tight environmental control and expert operators. To address these drawbacks, we developed a portable broadband lightsource X-ray absorption spectroscopy (BL-XAS) system integrated with a novel deep-learning classifier. The hardware combines a 128-channel CdTe photon-counting detector with a tungsten-target X-ray source. We propose the Parallelized Retention Encoder PR-Encoder that places gated multi-scale retention and multi-layer perceptron modules on parallel computation paths to reduce per-layer latency and accelerate inference. Trained on 2000 spectra from 10 explosive materials, the PR-Encoder was evaluated against two baseline models. Transformer baselines achieved 88.5% classification accuracy with a per-spectrum inference latency of 13.1 ms, while Retention encoders reached 90.1% accuracy with 12.5 ms latency. In contrast, the PR-Encoder attained the highest performance — 93.4% accuracy under ten-fold cross-validation, with an average inference latency of approximately 10.1 ms per spectrum, demonstrating superior accuracy and computational efficiency. Integrating portable BL-XAS instrumentation with retention-based deep learning provides a real-time and non-destructive solution for explosive security screening.
随着恐怖袭击威胁的不断升级,安全检查需要快速、非破坏性的爆炸物检测技术。认识到当前方法的局限性,即拉曼光谱和红外光谱,其测试深度很少超过5毫米。质谱法和色谱法也需要严格的环境控制和专业的操作人员。为了解决这些缺点,我们开发了一种便携式宽带光源x射线吸收光谱(BL-XAS)系统,该系统集成了一种新型深度学习分类器。硬件结合了128通道CdTe光子计数探测器和钨靶x射线源。我们提出了并行保留编码器PR-Encoder,它将门控多尺度保留和多层感知器模块放置在并行计算路径上,以减少每层延迟并加速推理。PR-Encoder对来自10种爆炸材料的2000个光谱进行了训练,并对两个基线模型进行了评估。Transformer基线的分类准确率为88.5%,每频谱推断延迟为13.1 ms,而Retention编码器的准确率为90.1%,延迟为12.5 ms。相比之下,PR-Encoder在10倍交叉验证下获得了最高的性能- 93.4%的准确率,平均推理延迟约为10.1 ms /谱,显示出卓越的准确性和计算效率。将便携式BL-XAS仪器与基于保留的深度学习相结合,为爆炸物安全筛查提供了实时、非破坏性的解决方案。
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引用次数: 0
NSCT-regularized radiometric reconstruction of complex-valued SAR images 复值SAR图像的nsct正则化辐射重建
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.measurement.2026.120460
Fengyun Wang , Guolin Liu , Mengyue Zhang , Fei Wang , Yang Chen , Fengyun Zhang
This paper introduces a metrological approach to enhance the accuracy and reliability of Synthetic Aperture Radar (SAR) radiometric measurements. A hybrid-regularization sparse reconstruction based on the non-subsampled contourlet transform (NSCT) is proposed as a dedicated radiometric estimator for calibrated single-look complex (SLC) data, aiming to reduce speckle-induced measurement uncertainty while preserving spatial resolution and radiometric calibration. Structurally, L1-norm regularization stabilises the estimation of low-frequency components that carry the primary radiometric information, while Frobenius-norm shrinkage denoises high-frequency subbands that are critical for edge and texture fidelity. An interpretable and auditable solution is derived via proximal iterations (Gradient Descent/Iterative Shrinkage-Thresholding Algorithm). Quantitative evaluation under a GUM-consistent uncertainty framework shows that the proposed method increases the equivalent number of looks (ENL) in homogeneous regions by up to a factor of 1.73, while significantly reducing the expanded uncertainty of regional backscatter estimates. Compared with matched filtering and several sparse SAR reconstruction methods, the proposed approach consistently achieves improved radiometric stability, enhanced edge and texture preservation, and effective suppression of sidelobes, noise, and clutter. This NSCT-regularized sparse SAR reconstruction provides a traceable and metrologically sound pathway for obtaining higher-quality SAR-derived geophysical quantities.
介绍了一种提高合成孔径雷达(SAR)辐射测量精度和可靠性的计量方法。提出了一种基于非下采样contourlet变换(NSCT)的混合正则化稀疏重建方法,作为校准单视复合体(SLC)数据的专用辐射估计方法,旨在降低散斑引起的测量不确定性,同时保持空间分辨率和辐射定标。在结构上,l1范数正则化稳定了携带主要辐射信息的低频分量的估计,而frobeniis范数收缩去噪了对边缘和纹理保真度至关重要的高频子带。通过近端迭代(梯度下降/迭代收缩阈值算法)推导出可解释和可审计的解决方案。在GUM-consistent不确定性框架下的定量评估表明,该方法将均匀区域的等效外观数(ENL)提高了1.73倍,同时显著降低了区域后向散射估计的扩展不确定性。与匹配滤波和几种稀疏SAR重建方法相比,该方法具有更好的辐射稳定性,增强了边缘和纹理的保存,有效地抑制了副瓣、噪声和杂波。这种nsct正则化的稀疏SAR重建为获得更高质量的SAR导出的地球物理量提供了可追踪和计量可靠的途径。
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引用次数: 0
Design of a distributed testing system for high-dynamic vector thrust of aero-engines based on piezoelectric force-sensitive units 基于压电力敏感元件的航空发动机高动态矢量推力分布式测试系统设计
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.measurement.2026.120436
Mingyu Yuan , Shilu Mai , Jin Wang , Xinyang Li , Jinlong Liu , Yaqi Wu , Zheng Li , Wei Liu , Zongjin Ren
The aero vector engine is the core backbone for the high agility, post-stall maneuverability, and short takeoff/landing capabilities of next-generation fighter aircraft. During its development and finalization phases, precise measurement of the generated vector thrust parameters is indispensable to establish the correlation between thrust magnitude, angle, and control parameters—this precise measurement ensures the accurate execution of the fighter’s tactical maneuvers. To overcome the limitation of inadequate dynamic response in traditional strain-based distributed measurement methods, this study proposes a high-dynamic vector thrust distributed testing system for aero engines, with piezoelectric sensors as force-sensitive elements. To achieve high-precision measurement, the research follows a logical workflow: first, the influence of different spatial arrangements of piezoelectric force-sensitive units (PFSU) on test performance was investigated, and a theoretical mechanical model was established to correlate the system’s overall force with the three-dimensional force outputs of individual PFSUs; based on the theoretical model, ANSYS was utilized for static and modal simulation analysis to confirm that the system’s structural strength and natural frequency meet design requirements; after validating the feasibility via simulation, three-way orthogonal experiments were conducted using a calibration loading device to obtain the calibration coefficient matrix and decoupling compensation matrix; finally, single/double vector angle simulation loading experiments are performed to verify the reliability of the system’s performance. Experimental results show that the AE-VTTS exhibits excellent static and dynamic performance, with good linearity and repeatability. The measurement error of force and angle in each direction is ≤1.5%, and the first-order natural frequency reaches 20.02 Hz (higher than the 10 Hz of the strain-based system in the laboratory). This study provides an innovative solution for the high-precision static and dynamic measurement of aero engine vector thrust.
航空矢量发动机是下一代战斗机高敏捷性、失速后机动性和短距起降能力的核心支柱。在研制和定型阶段,对生成的矢量推力参数进行精确测量是建立推力大小、角度和控制参数之间的相关性所必不可少的,这种精确测量保证了战斗机战术机动的精确执行。为了克服传统基于应变的分布式测量方法动态响应不足的局限性,本研究提出了一种以压电传感器为力敏元件的航空发动机高动态矢量推力分布式测试系统。为了实现高精度测量,研究遵循以下逻辑流程:首先,研究压电力敏感单元(PFSU)的不同空间布局对测试性能的影响,建立系统整体力与单个压电力敏感单元三维力输出的理论力学模型;在理论模型的基础上,利用ANSYS进行静力和模态仿真分析,确认系统的结构强度和固有频率满足设计要求;通过仿真验证可行性后,利用标定加载装置进行三向正交试验,得到标定系数矩阵和解耦补偿矩阵;最后进行了单/双矢量角模拟加载实验,验证了系统性能的可靠性。实验结果表明,AE-VTTS具有良好的静态和动态性能,具有良好的线性和重复性。各方向力和角度的测量误差≤1.5%,一阶固有频率达到20.02 Hz(高于实验室基于应变的系统的10 Hz)。该研究为航空发动机矢量推力的高精度静态和动态测量提供了一种创新的解决方案。
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引用次数: 0
Research on piezoelectric force measurement methods with Asymmetrical sensor arrangement 非对称传感器布置的压电式测力方法研究
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-13 DOI: 10.1016/j.measurement.2026.120432
Jun Zhang , Yuqian Zhao , Jinlong Liu , Yongwang Cao , Shijia Li , Hengkun Shao , Yaming Jin , Zongjin Ren , Wei Liu
To address the technical challenges of poor flexibility in sensor placement and difficulties in force measurement and calculation for condition monitoring of complex structures, this study proposes a piezoelectric force-measuring device with an irregular sensor arrangement and a dual-dimensional performance detection method, breaking through the space constraints of traditional symmetric arrangements in irregular surfaces and enabling high-precision measurement of force values and action points within asymmetric surface areas. An asymmetric mechanical model was established, and combined with the force-position matching relationship, the corresponding relationship between the force to be measured and the output voltage was revealed. The finite element method (FEM) was employed to perform parameter optimization, modal analysis, and stiffness analysis of the measuring device, thereby completing the structural design of key components in the measurement system. A self-developed multi-dimensional force calibration platform was utilized to conduct static calibration, natural frequency testing, and investigation on variable loading points of the force-measuring system, and the output variations of the force-measuring system under different loading positions were obtained. The results indicate that the output performance of the proposed device is highly consistent with the theoretical results, exhibiting high precision and a high natural frequency. Compared with the traditional force-measuring device with four-point symmetric arrangement, the proposed device features significantly enhanced flexibility in sensor placement, which can adapt to the irregular installation spaces of complex structures. Specifically, its linearity and repeatability errors are both less than 0.4 %, and its first-order natural frequency reaches 2124 Hz; additionally, the outputs of the device at different loading positions within the asymmetric surface area show good consistency.
针对复杂结构状态监测中传感器放置灵活性差、测力计算困难等技术难题,本研究提出了一种传感器布置不规则、二维性能检测方法的压电式测力装置。突破了不规则表面传统对称排列的空间限制,实现了非对称表面区域内力值和作用点的高精度测量。建立了非对称力学模型,结合力位匹配关系,揭示了待测力与输出电压的对应关系。采用有限元法对测量装置进行参数优化、模态分析和刚度分析,从而完成测量系统关键部件的结构设计。利用自主研发的多维力标定平台,对测力系统的可变加载点进行静态标定、固有频率测试和调查,得到了测力系统在不同加载位置下的输出变化。结果表明,该装置的输出性能与理论结果高度一致,具有高精度和高固有频率的特点。与传统四点对称布置的测力装置相比,该装置传感器放置的灵活性显著增强,能够适应复杂结构的不规则安装空间。其中线性度和重复性误差均小于0.4%,一阶固有频率达到2124 Hz;此外,该装置在非对称表面积内不同加载位置的输出具有良好的一致性。
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引用次数: 0
Panoramic geometry measurement of inner surfaces in cylindrical restricted spaces 圆柱形受限空间内表面的全景几何测量
IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2026-01-13 DOI: 10.1016/j.measurement.2026.120424
Zuo Zhang , Huining Zhao , Minghui Duan , Haojie Xia
Accurate 3D measurement of the inner surface is essential for quality control in the precise assembly of cylindrical cavity components. Considering the restricted space within a cylindrical cavity, current geometric measurement methods are unable to effectively capture panoramic information (a 360° cross-sectional profile of the current location) of the inner surface. To this end, this paper proposes a geometric strategy for panoramic measurement combining circular structured light and parallel binocular cameras, which is able to realize the accurate measurement of the panoramic information on the inner surface of a cylindrical cavity. First, the circular structured light in the probe is calibrated using a blank planar plate to improve the measurement accuracy of the inner surface of the cylindrical cavity; second, the circular structured stripes are projected onto the inner surface of the cylindrical cavity, and the panoramic information of the inner surface of the cylindrical cavity is captured by a parallel binocular camera. Finally, the 3D reconstruction of the inner wall of the cylinder cavity is completed by carrying the probe on an arbitrary moving platform. Measurement results indicate that the developed probe maintains an inner diameter error within ± 13 μm and an RMS error within 15 μm when measuring standard ring gauges of varying inner diameters. Furthermore, 3D measurements of motor housings can be completed in just 6 to 8 s. Additionally, the developed probe exhibits significant potential for industrial applications in restricted spaces, such as artillery barrels and motor housings.
在圆柱型腔零件的精密装配中,内表面的精确三维测量对质量控制至关重要。考虑到圆柱腔内空间有限,目前的几何测量方法无法有效捕获内表面的全景信息(当前位置的360°横截面轮廓)。为此,本文提出了一种圆形结构光与平行双目相机相结合的全景测量几何策略,能够实现圆柱腔内表面全景信息的精确测量。首先,利用空白平面板对探头内的圆形结构光进行标定,提高圆柱腔内表面的测量精度;其次,将圆形结构条纹投影到圆柱腔的内表面上,利用平行双目摄像机捕捉圆柱腔内表面的全景信息;最后,通过将探头置于任意移动平台上,完成筒腔内壁的三维重建。测量结果表明,该探头在测量不同内径的标准环规时,内径误差保持在±13 μm,均方根误差保持在15 μm以内。此外,电机外壳的3D测量可以在6到8秒内完成。此外,开发的探头在有限空间(如火炮管和发动机外壳)的工业应用中显示出巨大的潜力。
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