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Prediction of Optimal Parameter Settings and Significant Parameter for Reduced Geometric Deviations Through Multi Criteria Decision Making and Machine Learning Algorithms 通过多标准决策和机器学习算法预测减少几何偏差的最佳参数设置和重要参数
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-04-01 DOI: 10.37358/mp.24.1.5702
Subhash Selvaraj, Rajesh P.k.
Part dimensional inaccuracies serve as a barrier from adopting Additive Manufacturing (AM) processes in mass production. Fused Deposition Modeling (FDM) is a thermoplastic based low cost AM process which can create conceptual models, prototypes and end user industrial parts. The current study involves predicting the optimal parameter settings and significant parameter for reduced geometric deviations in printed part using Nylon filament reinforced with 20% carbon fiber. Five input factors such as build orientation, layer thickness, infill density, raster angle and infill pattern have been considered for preparing the experimental layout through taguchi�s mixed fractional factorial design. The changes in length, width and thickness of the printed part from CAD value have been evaluated individually through ANOVA and Signal to Noise Ratio method (Smaller the better). Layer thickness is significant only for variations in length, but build orientation affects both width and thickness dimensions. The geometric deviations are further analyzed using combined multi criteria decision making (MCDM) approaches such as Entropy-CoCoSo and PCA-TOPSIS. The optimal parameter settings obtained for reduced geometric deviations is found to be Flat orientation, 0.1mm layer thickness, 50% infill density, 0� raster angle and cubic infill pattern. Layer thickness is found to be highly significant parameter influencing the geometric deviations subsequently followed by build orientation from both the MCDM methods. The multi response performance index values obtained from Entropy-CoCoSo has been trained using classification algorithms such as decision tree, random forest and Naive Bayes. Naive Bayes algorithm outperformed other methods with highest classification accuracy of 99.4% in a training-testing split ratio of 75:25.
零件尺寸不精确是在大规模生产中采用增材制造(AM)工艺的一个障碍。熔融沉积建模(FDM)是一种基于热塑性塑料的低成本 AM 工艺,可以创建概念模型、原型和最终用户工业部件。当前的研究涉及预测最佳参数设置和重要参数,以减少使用尼龙长丝加固 20% 碳纤维的打印部件的几何偏差。在通过塔口混合分数因子设计准备实验布局时,考虑了五个输入因素,如构建方向、层厚度、填充密度、光栅角度和填充模式。通过方差分析和信噪比法(越小越好),分别评估了印刷部件的长度、宽度和厚度与 CAD 值之间的变化。层厚仅对长度变化有影响,但构建方向对宽度和厚度尺寸都有影响。使用熵-CoCoSo 和 PCA-TOPSIS 等组合多准则决策(MCDM)方法进一步分析了几何偏差。结果发现,减少几何偏差的最佳参数设置为:平面方向、0.1 毫米层厚、50% 填充密度、0.光栅角和立方填充图案。层厚是对几何偏差影响最大的参数,其次是两种 MCDM 方法的建造方向。使用决策树、随机森林和 Naive Bayes 等分类算法对从 Entropy-CoCoSo 中获得的多响应性能指数值进行了训练。Naive Bayes 算法优于其他方法,在 75:25 的训练测试比例下,分类准确率最高,达到 99.4%。
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引用次数: 0
PEEK-Polymer for Dental Implants: A Concise Review 用于牙科植入物的 PEEK 聚合物:简明综述
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-04-01 DOI: 10.37358/mp.24.1.5713
Zuzana Mitaľová, J. Duplák, Dariana Duplakova, D. Mital, J. Litecká
The biomaterials applicable in dental implantology, or implantology generally, are subject to specific requirements, namely biocompatibility, osseointegration, resistance to fracture/ oxidative degradation/ long-term compressive stress/ hydrolisis in boiling water, suitable morphology, suitable physical properties (including mechanical properties), aesthetics, etc. When selecting a suitable material for dental implants, it is also necessary to consider the patient s current health condition and possible complications when placing titanium implants and alloys. If there is a risk of an allergic reaction or hypersensitivity to any of the components of the metal prosthesis, the placement of a semi-crystalline thermoplastic implant - called polyetheretherketone, abbreviated PEEK - is a possible option. Such a wide range of stiffness means that PEEK formulations can be produced with modulus values similar to cortical bone. PEEK is classified as a High Performance Polymer of polymer pyramide (such as Polysulfones polybutylene terephthalate). PEEK can be applied for dental abutment and dental body. This article summarises basic information on the structure and properties of PEEK polymer, advantages/ disadvantages (compared to metal - titanium restorations), application and general information from the examined field.
适用于牙科植入术或一般植入术的生物材料都有特定的要求,即生物相容性、骨结合性、抗断裂/抗氧化降解/抗长期压应力/抗沸水水溶、合适的形态、合适的物理性质(包括机械性能)、美观等。在选择合适的牙科植入体材料时,还必须考虑患者目前的健康状况以及植入钛植入体和合金时可能出现的并发症。如果有可能对金属假体的任何成分产生过敏反应或过敏体质,则可以选择半结晶热塑性种植体,即聚醚醚酮(简称 PEEK)。这种材料的硬度范围很广,这意味着 PEEK 配方的模量值可与皮质骨相近。PEEK 被归类为聚合物金字塔的高性能聚合物(如聚砜聚对苯二甲酸丁二醇酯)。PEEK 可用于牙科基台和牙科体。本文概述了 PEEK 聚合物的结构和特性、优缺点(与金属-钛修复体相比)、应用和相关领域的一般信息。
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引用次数: 0
The Influence of 3D Printing Parameters on the Mechanical Behavior of PLA 三维打印参数对聚乳酸机械性能的影响
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-04-01 DOI: 10.37358/mp.24.1.5704
I. Enache, Ioana-Madalina Cristina, O. Chivu, Ileana Mates, Elena Ionita, Gabriel Geambasu
Additive technologies are continually evolving and are crucial in numerous industries, including medical, aerospace, and automotive, but they can also play an important role in the prototyping phase. Due to additive manufacturing, amateurs and enthusiasts can construct simple projects as well as large projects with specialized usage in specific applications. When it comes to complex pieces, traditional manufacturing technologies such as milling, chipping, drilling, and so on have specific constraints, often need even additional production processes to complete the item. All of these constraints can be solved with additive technologies. This work investigates Fused Deposit Modeling (FDM) printing of many specimens with varying properties in order to analyze PLA (Poly Lactic Acid) material behavior following tensile testing. The collected findings will be analyzed in order to determine the specimens with the most significant behavior according on the modified parameters.
快速成型技术不断发展,在医疗、航空航天和汽车等众多行业中发挥着至关重要的作用,但在原型设计阶段也能发挥重要作用。由于采用了快速成型技术,业余爱好者和发烧友既可以制造简单的项目,也可以制造在特定应用中具有特殊用途的大型项目。说到复杂的工件,传统的制造技术,如铣削、切削、钻孔等都有特定的限制,往往需要额外的生产工序才能完成。所有这些限制都可以通过快速成型技术来解决。本作品研究了熔融沉积建模(FDM)打印许多具有不同特性的试样,以分析聚乳酸(PLA)材料在拉伸测试后的行为。将对收集的结果进行分析,以便根据修改后的参数确定行为最显著的试样。
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引用次数: 0
Assessment of Multilayered Plates with Hyperelastic Coatings Subjected to Dynamic Loadings by Impact at Low Velocities 带超弹性涂层的多层板在低速冲击下承受动态载荷的评估
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-04-01 DOI: 10.37358/mp.24.1.5712
Florina Bucur, L. Matache
This paper describes the use of video and digital image processing in investigation of the impact between a rigid hemispherical shape impactor and Hybrid Polyurea-Polyurethane-MWCNTs Nanocomposite Coatings. An experimental study was performed for six sample configurations: single aluminum plates (reference test), multilayer plates with 4 types of coatings and double aluminum plates. The impact phenomenon was recorded with a high-speed video camera and the variation of the projectile s velocity during the impact was obtained through digital analysis. Additionally, the test was instrumented using a force sensor specially designed and mounted on the impactor. The video processing was used to draw the velocity curves and to estimate the evolution of the contact forces between the impactor and the multilayer structures, the results obtained being compared with the force sensor data. Some differences between these two types of measurements are observed, so in order to analyze the configurations behavior, a numerical study of the phenomena was performed in LS-DYNA software using a 2D axial symmetric model. The simulations showed that the profile of the force evolution measured with the sensor is affected by the chosen constructive solution and the data obtained based on the video images are more accurate. The deformations were analyzed, the maximum deformation based on image processing and the residual deformation based on 3D Scan post-test. The video technique combined with 3D Scan are precise enough to study the impact at low velocities and the numerical simulations provide results according to reality. The hyperelastic coatings contribute to a better resistance of the aluminum plates.
本文介绍了利用视频和数字图像处理技术研究刚性半球形冲击器与混合聚脲-聚氨酯-MWCNTs 纳米复合涂层之间的撞击。对六种样品配置进行了实验研究:单层铝板(参考试验)、带有四种涂层的多层板和双层铝板。用高速摄像机记录了撞击现象,并通过数字分析获得了弹丸在撞击过程中的速度变化。此外,试验还使用了专门设计并安装在冲击器上的力传感器。视频处理用于绘制速度曲线和估算冲击器与多层结构之间接触力的变化,并将获得的结果与力传感器的数据进行比较。观察到这两种测量结果之间存在一些差异,因此为了分析配置行为,使用二维轴对称模型在 LS-DYNA 软件中对这些现象进行了数值研究。模拟结果表明,传感器测得的力的变化曲线受所选构造方案的影响,而根据视频图像获得的数据更为精确。对变形进行了分析,最大变形基于图像处理,残余变形基于 3D 扫描后测试。视频技术与三维扫描相结合,足以精确地研究低速冲击,而数值模拟提供的结果与实际情况相符。超弹性涂层有助于提高铝板的抗冲击性。
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引用次数: 0
Study Effect Alpha Irradiation with Annealing on Chemical - Optical Properties of Poly (methyl methacrylate) Films 研究阿尔法辐照退火对聚(甲基丙烯酸甲酯)薄膜化学光学特性的影响
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-04-01 DOI: 10.37358/mp.24.1.5705
M. Alrakabi, Z. Rasheed, Mayyadah Hasan Rhaif Al-sahlanee, Ibraheem Musa Mohammed
Polymers are commonly utilized sophisticated materials that may be found in nearly every item we use daily. Polymers relevance has recently been highlighted due to their applications in several fields of science, technology, and industry, ranging from fundamental usage to biopolymers and medicinal polymers. The research aims to study the effect of annealing with irradiation on the optical properties of PMMA films used in many industrial and medical applications. Where UV-Vis spectroscopy was used to study the absorption and emission spectra in calculating the optical parameters, it was found that the optical energy gap of the indirect transmission type decreases with the increase in the thickness of the thin films. Also, the optical parameters such as the absorption coefficient, refractive index, attenuation coefficient, and dielectric constants increase with increasing thickness. The character of FTIR spectra and the locations of the bands have been demonstrated to change with different time annealing temperatures with irradiation. Irradiation has been demonstrated to change the shape of FTIR Spectra and the placement of the peaks.
聚合物是一种常用的精密材料,几乎在我们日常使用的所有物品中都能找到它的身影。由于聚合物在科学、技术和工业等多个领域的应用,从基本用途到生物聚合物和药用聚合物,聚合物的相关性最近得到了强调。这项研究旨在研究辐照退火对许多工业和医疗应用中使用的 PMMA 薄膜光学特性的影响。在使用紫外可见光谱法研究吸收和发射光谱以计算光学参数时,发现间接透射型光学能隙随着薄膜厚度的增加而减小。此外,吸收系数、折射率、衰减系数和介电常数等光学参数也随着厚度的增加而增加。傅立叶变换红外光谱的特征和谱带位置随辐照退火温度的不同而变化。辐照可改变傅立叶变换红外光谱的形状和峰值位置。
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引用次数: 0
Mechanical and Thermal Properties of Aged Helmet Outer Shells Made of Acrylonitrile-Butadiene-Styrene 丙烯腈-丁二烯-苯乙烯头盔外壳老化后的机械性能和热性能
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-04-01 DOI: 10.37358/mp.24.1.5699
Jingfei Li, Xiaolei Feng, Zhen Shen, Zheng Zhang, Shengwei Xiao, Zhicai He, Zhijun Hu
Acrylonitrile-butadiene-styrene (ABS) material is widely used as a protective rigid shell and impact absorber in bike helmets, providing vital protection against head injuries under specific working conditions. However, ABS aging in helmets could affect the safety factor of helmets and shorten the service life. Exploring the transformation during aging process for real assembled helmets made of ABS out shells is crucial for the investigation and fabrication of high performance helmets. Herein, the effect of long-term aging on the physical properties of practical helmets made of ABS outer shells has been discussed systematically. Four different types of helmets were subjected to different aging conditions, i.e., outdoor environment, ultraviolet exposure, hot air, and humid-heat conditions. The impact property and stiffness tests were carried out as a function of aging time and aging conditions. The measured helmets were capable of meeting engineering tolerances when aged under outdoor, ultraviolet, and hot air conditions, and could deliver competitive mechanical performance to their pristine helmets. Yet, after aging under humid-heat for 800 h, the helmets showed an obvious decrease in impact strength, gloss, and stiffness. The influence of different aging conditions was further investigated by thermal and spectral characterizations. The study might provide some valuable advice for helmet performance evaluation.
丙烯腈-丁二烯-苯乙烯(ABS)材料被广泛用作自行车头盔的硬质保护壳和冲击吸收器,在特定工作条件下为防止头部受伤提供重要保护。然而,头盔中的 ABS 材料老化会影响头盔的安全系数,缩短头盔的使用寿命。探索由 ABS 外壳制成的真实组装头盔在老化过程中的变化,对于研究和制造高性能头盔至关重要。本文系统地讨论了长期老化对 ABS 外壳实用头盔物理性能的影响。对四种不同类型的头盔进行了不同老化条件的测试,即室外环境、紫外线照射、热空气和湿热条件。根据老化时间和老化条件的函数关系进行了冲击性能和刚度测试。所测得的头盔在室外、紫外线和热空气条件下老化时能够满足工程公差要求,并能提供与其原始头盔相当的机械性能。然而,在湿热条件下老化 800 小时后,头盔的抗冲击强度、光泽度和刚度明显下降。研究人员通过热学和光谱特性进一步研究了不同老化条件的影响。这项研究可为头盔性能评估提供一些有价值的建议。
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引用次数: 0
CONTENTS 1/2024 内容 1/2024
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-04-01 DOI: 10.37358/mp.24.1.5697
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引用次数: 0
Influence of Sliding Speed and Glass Bead Concentration on 3D Roughness Parameters 滑动速度和玻璃微珠浓度对三维粗糙度参数的影响
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-01-05 DOI: 10.37358/mp.23.4.5691
L. Deleanu, Laura Maftei, G. Ojoc, Alina Ceoromila, L. C. Titire, C. Georgescu
This paper presents an analysis of 3D amplitude and functional parameters for worn surfaces of composites with polyamide 6 as matrix and different glass bead concentrations (0%, 2.5%, 5%, 10%, 20%, 30% and 50%wt). The worn surfaces after dry sliding of a steel pin on a disk, for 10 km, at constant velocity (0.5 m/s, 1 m/s and 1.5 m/s) and under an average pressure of 1 MPa. There were done two tests under the same conditions. On each worn track, there were investigated three surfaces of 500 μm x 500 μm with a contact profilometer. The number of points on the scan line was 200 points and the step between lines was 5μm. The following amplitude parameters were measured and calculated for assessed surfaces: the arithmetic mean deviation, Sa, the root mean square deviation, Sq, the maximum height of surface prominence, Sp, the maximum surface depth, Sv, the maximum height, St, the skewness factor, Ssk and the kurtosis, Sku. The discussed functional parameters are the reduced peak height, Spk, the height of the core of the surface, Sk and the depth of the valley zone, Svk. The comparison of their values makes posible to evaluate if the worn surface could function in a new running or the replacement of the component is recommended. Considering that machine components have intermittent operation, these worn surfaces becoming initial surfaces for the following cycle of contact operation. Based on the average values of amplitude and functional parameters, it was found that a relatively good surface quality is preserved for concentrations of 10...30%wt glass beads, for v=0.5...1 m/s (Sa and Sq having similar trend); for lower concentrations and for 50% glass beads, the parameter values increase but without identifying a distinct relationship with the working regime, especially for 2.5 and 5% glass beads.
本文分析了以聚酰胺 6 为基体、不同玻璃微珠浓度(0%、2.5%、5%、10%、20%、30% 和 50% 重量)的复合材料磨损表面的三维振幅和功能参数。在平均压力为 1 兆帕的条件下,钢针在圆盘上以恒定速度(0.5 米/秒、1 米/秒和 1.5 米/秒)干滑 10 千米后的磨损表面。在相同条件下进行了两次测试。在每条磨损的轨道上,用接触式轮廓仪检测了三个 500 μm x 500 μm 的表面。扫描线上的点数为 200 点,扫描线之间的间隔为 5 微米。测量和计算了评估表面的以下振幅参数:算术平均偏差 Sa、均方根偏差 Sq、表面突出的最大高度 Sp、最大表面深度 Sv、最大高度 St、偏斜系数 Ssk 和峰度 Sku。所讨论的功能参数是峰高减小值 Spk、地表核心高度 Sk 和谷区深度 Svk。通过对这些参数值的比较,可以评估磨损表面是否能在新的运行中发挥作用,或者是否建议更换部件。考虑到机器部件的间歇运行,这些磨损表面将成为下一轮接触运行的初始表面。根据振幅和功能参数的平均值发现,当玻璃珠浓度为 10...30%wt 时,在 v=0.5...1 m/s 的条件下,表面质量相对较好(Sa 和 Sq 具有相似的趋势);当玻璃珠浓度较低且为 50%时,参数值会增加,但与工作状态没有明显的关系,特别是对于 2.5%和 5%的玻璃珠。
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引用次数: 0
Removal of Aromatic Amino-derivatives from Aqueous Solutions Using Polymeric Supports Functionalized with Aminophosphonated/aminoacid-phosphonated Groups 利用氨基膦酸化/氨基酸膦酸化基团官能化的聚合物载体去除水溶液中的芳香族氨基衍生物
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-01-05 DOI: 10.37358/mp.23.4.5685
R. Ardelean, Adriana Popa, Ecaterina-Stela Dragan, C. Davidescu
Aromatic amines are the significant compounds used as intermediates in the organic synthesis, for obtaining such as azo dyes, antioxidants, fuel additives, corrosion inhibitors, pesticides, antiseptic agents, poultry medicine, and pharmaceutical synthesis. However, the presence of aromatic amines in water, even at very low concentrations, is extremely harmful to aquatic life and human health. Pollution of natural waters by aromatic amines is a serious environmental concern. The aim of this work was to obtain new adsorbents for use in the removal of aromatic amines from aqueous solutions. Styrene-15%divinylbenzene copolymers grafted with aminophosphonate groups (code: AP-S15%DVB) and amino acid-phosphonate groups (code: AM-S15%DVB) were used for the removal of pollutants such as: aniline, 2-methyl-aniline and 4-methyl-aniline. The adsorption capacity and the adsorption kinetic using the pseudo-first order and pseudo-second order equations were examined. From a kinetic point of view, it was established that the adsorption of the studied amino derivatives on the used adsorbents took place according to the pseudo-second order model. It was found that the adsorption rate constant increased with the increase of temperature, so the speed of the adsorption process increased. The obtained results confirm that the polymer adsorbents studied can be successfully used for the removal of aromatic amino derivatives from aqueous solutions for the purpose of wastewater treatment.
芳香胺是有机合成中用作中间体的重要化合物,可用于制造偶氮染料、抗氧化剂、燃料添加剂、缓蚀剂、杀虫剂、防腐剂、家禽药品和药物合成。然而,水中的芳香胺即使浓度很低,也会对水生生物和人类健康造成极大危害。芳香胺对天然水体的污染是一个严重的环境问题。这项工作的目的是获得新的吸附剂,用于去除水溶液中的芳香胺。苯乙烯-15%二乙烯基苯共聚物接枝了氨基膦酸盐基团(代码:AP-S15%DVB)和氨基酸膦酸盐基团(代码:AM-S15%DVB),用于去除苯胺、2-甲基苯胺和 4-甲基苯胺等污染物。使用伪一阶和伪二阶方程考察了吸附容量和吸附动力学。从动力学角度来看,所研究的氨基衍生物在所用吸附剂上的吸附作用是按照假二阶模型进行的。研究发现,吸附速率常数随着温度的升高而增加,因此吸附过程的速度也随之加快。所得结果证实,所研究的聚合物吸附剂可成功用于去除水溶液中的芳香族氨基衍生物,从而达到废水处理的目的。
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引用次数: 0
Mechanical Properties of PMMA and PLA Modified Epoxy Resins PMMA 和聚乳酸改性环氧树脂的机械性能
IF 0.8 4区 材料科学 Q3 Chemistry Pub Date : 2024-01-05 DOI: 10.37358/mp.23.4.5696
Ana Miroznicenco, Gabriel Saracu, V. Bria, M. Gorovei, A. Cîrciumaru
Last years research in polymers registered an increase of interest regarding polymer mixtures aiming to obtain materials with properties of the mixed polymers. In this respect many studies are pointing the mixtures between a thermoset polymer and a thermoplastic polymer. It is known the fact that thermoplastic polymers are much more malleable than the thermoset ones and the goal is to obtain a mixture with the general properties of the thermoset polymer and with a machining ability proper to the thermoset polymer. The vitrimers are this type of polymers and, some of them, can be obtained by mixing polymers form the two categories. This study is about using solutions of two thermoset polymers to modify the basic properties of three epoxy resins. The results show that the presence of PMMA, respectively, PLA inside the epoxy resin matrix determines changes of the mechanical properties of the formed materials. Without analysing the adhesive properties of new materials is hard to decide about their value from the composites applications point of view.
近年来,聚合物研究领域对聚合物混合物的兴趣日益浓厚,目的是获得具有混合聚合物特性的材料。在这方面,许多研究都针对热固性聚合物和热塑性聚合物的混合物。众所周知,热塑性聚合物的延展性比热固性聚合物要好得多,因此我们的目标是获得一种既具有热固性聚合物一般特性,又具有热固性聚合物适当加工能力的混合物。玻璃聚合物就是这类聚合物,其中一些可以通过混合这两类聚合物获得。本研究使用两种热固性聚合物的溶液来改变三种环氧树脂的基本特性。结果表明,环氧树脂基体中 PMMA 和 PLA 的存在决定了成型材料机械性能的变化。如果不对新材料的粘合性能进行分析,就很难从复合材料应用的角度确定其价值。
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引用次数: 0
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