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Prediction of coating degradation based on “Environmental Factors–Physical Property–Corrosion Failure” two-stage machine learning 基于“环境因素-物理性能-腐蚀失效”两阶段机器学习的涂层降解预测
2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-10 DOI: 10.1038/s41529-025-00614-6
Weiting Chen, Lingwei Ma, Yiran Li, Dequan Wu, Kun Zhou, Jinke Wang, Zhibin Chen, Xin Guo, Zongbao Li, Thee Chowwanonthapunya, Xiaogang Li, Dawei Zhang
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引用次数: 9
Aging effects of relative humidity on palm leaf manuscripts and optimal humidity conditions for preservation 相对湿度对棕榈叶手稿的老化影响及最佳保存湿度条件
2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-27 DOI: 10.1038/s40494-025-01794-9
Wenjie Zhang, Shan Wang, Liuyang Han, Hong Guo
Palm Leaf Manuscripts are valuable cultural assets, and understanding the impact of environmental factors on their properties is essential for effective conservation. This study simulated aging to assess the effects of relative humidity (RH) on the manuscripts using various techniques, including SEM, DVS, TMA, FT-IR, and XRD. The results show that exposure to extreme dry or humid conditions negatively affects the manuscripts. In dry conditions, they experience bending, cracking, reduced mechanical strength, lower hygroscopicity, and chemical degradation. In humid conditions, fungal growth compromises the manuscripts’ structure. These changes affect color, gloss, hygroscopic behavior, cellulose crystallinity, and thermal stability, weakening mechanical properties. Manuscripts stored at 50% RH showed no significant damage, suggesting that this level is optimal for their preservation. This study provides insights into the degradation mechanisms of Palm Leaf Manuscripts under different humidity conditions and offers recommendations for their preservation.
棕榈叶手稿是珍贵的文化遗产,了解环境因素对其特性的影响对有效保护至关重要。本研究采用SEM、DVS、TMA、FT-IR和XRD等技术模拟老化,评估相对湿度(RH)对手稿的影响。结果表明,暴露在极端干燥或潮湿的条件下会对手稿产生负面影响。在干燥条件下,它们会经历弯曲、开裂、机械强度降低、吸湿性降低和化学降解。在潮湿的条件下,真菌的生长破坏了手稿的结构。这些变化影响颜色、光泽、吸湿性、纤维素结晶度和热稳定性,削弱机械性能。在50%相对湿度下保存的手稿没有明显的损坏,这表明这个水平是保存它们的最佳水平。本研究揭示了棕榈叶手稿在不同湿度条件下的降解机制,并为其保存提供建议。
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引用次数: 2
Fluorescence stress probing enhanced crack detection and quantification in ancient Chinese murals for deterioration mechanism analysis 荧光应力探测增强了中国古代壁画的裂纹检测和定量,有助于分析其变质机理
2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-03 DOI: 10.1038/s40494-025-01709-8
Xiang He, Weijing Sun, Wenkang Du, Danyang Wang, Hong Guo
Ancient Chinese murals are precious cultural heritage and vulnerable to structural defects like cracking and delamination, which severely impact their preservation. To address early damage detection and deepen mechanistic insights, this study applies fluorescence stress-sensing technology using mechanochromic 1,1,2,2-tetrakis(4-nitrophenyl)ethene (TPE-4N) coatings on laboratory mock-ups. Under UV light, microcracks (tens of microns) were visualized, quantified, and monitored via photographic analysis. Environmental aging tests revealed distinct defect patterns including failure within pigment layer (cracking) and interlayer debonding (cleavage, cupping, and lifting) with crack propagation rates quantitatively analyzed. Elevated adhesive concentrations and humidity variations exacerbated defects and influenced pigment layer failure modes due to the combined effects of pigment layer strength, interlayer bonding, and stress. Furthermore, crack-propagation dynamics in most samples exhibited three characteristic phases: induction, stable development, and saturation, underscoring the necessity for fatigue monitoring in cultural relic conservation to prevent sudden failure.
中国古代壁画是珍贵的文化遗产,易出现开裂、脱层等结构性缺陷,严重影响其保存。为了解决早期损伤检测和加深机理认识,本研究将荧光应力传感技术应用于实验室模型上的机械致变色1,1,2,2-四硝基苯基乙烯(TPE-4N)涂层。在紫外光下,微裂纹(几十微米)被可视化,量化,并通过摄影分析监测。环境老化试验揭示了不同的缺陷模式,包括色素层内的失效(开裂)和层间的脱粘(解理、拔罐和提升),并定量分析了裂纹扩展速率。由于颜料层强度、层间结合和应力的综合作用,胶粘剂浓度升高和湿度变化加剧了缺陷,并影响了颜料层的破坏模式。此外,大多数试样的裂纹扩展动力学表现为诱导、稳定发展和饱和三个特征阶段,强调了文物保护中疲劳监测的必要性,以防止突然破坏。
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引用次数: 1
Functional development of extracts from the invasive plant water hyacinth for steel corrosion protection 入侵植物水葫芦提取物对钢铁防腐的功能开发
2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-04-01 DOI: 10.1038/s41529-025-00579-6
Cheng Jiang, Gaofei Wei, Lei Ran, Shuduan Deng, Xianghong Li, Dandan Shao
Inhibitors with good effects and eco-friendly advantages are significant in cold-rolled steel (CRS)-consuming industries. Water hyacinth is an invasive plant that threatens biodiversity. Herein, the water hyacinth extract (WHE) as an inhibitor exhibited a high corrosion inhibition efficiency of 91.3% for CRS in a trichloroacetic acid (TCA) solution at a concentration of 300 mg·L−1. Potentiodynamic polarization moved negatively and the time-constant capacitance loop in the Nyquist plot revealed that WHE acts as a mixed inhibitor, reducing both anodic and cathodic corrosion processes. Characterization tests confirmed that WHE forms a hydrophobic adsorption layer on CRS via physical and chemical adsorption. Theoretical calculations proved that the effective component—palatinose in WHE, shows a satisfactory protection effect on the CRS because of its outstanding adsorption effect and interaction energy resulting from its chemical composition and structure. This study may offer valuable insights into the high-value utilization of invasive plants in the anti-corrosion field.
具有良好效果和环保优势的抑制剂在冷轧钢消费行业具有重要意义。水葫芦是一种威胁生物多样性的入侵植物。在浓度为300 mg·L−1的三氯乙酸(TCA)溶液中,水葫芦提取物(WHE)对CRS的缓蚀效率高达91.3%。动电位极化负向移动,Nyquist图中的时间常数电容环路显示,WHE作为混合缓蚀剂,减少了阳极和阴极腐蚀过程。表征实验证实,WHE通过物理和化学吸附在CRS上形成疏水吸附层。理论计算证明,WHE中的有效组分-巴氏糖对CRS具有良好的保护作用,这是因为其化学组成和结构所产生的吸附效果和相互作用能较好。本研究为入侵植物在防腐领域的高价值利用提供了有价值的见解。
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引用次数: 6
Reconstruction of the paleoenvironmental context of Holocene human behavior at the Fenghuangzui site in the Nanyang Basin, Middle Yangtze River, China 长江中游南阳盆地凤凰嘴遗址全新世人类行为的古环境背景重建
2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-02-07 DOI: 10.1038/s40494-025-01631-z
Aipeng Guo, Longjiang Mao, ChenChen Li, Duowen Mo
Geomorphological research at archaeological sites reveals that environmental factors, such as geomorphology and hydrology, play a crucial role in understanding changes in site layout and cultural processes. However, due to the lack of reliable chronologies, there is limited understanding of environmental factors in relation to archaeological site. This study focuses on the sedimentary records from the southern moat of the Fenghuangzui (FHZ) site, a representative site in the middle Yangtze River region, integrating a chronological framework and climate proxies such as elemental geochemistry. It reconstructs the evolution of the regional sedimentary environment and the hydrogeomorphology during the mid-late Holocene at the FHZ site, elucidating its interplay with human activities. Key findings include: (1) From 5.6–4.5 ka BP, elevated chemical index of alteration (CIA), Rb/Sr, and Mn/Ti values indicate a warm and humid climate. The Qujialing culture unified the middle Yangtze River and established regional central settlements such as Shijiahe site, and then expanded to the north. The FHZ site was built in the Nanyang Basin at this time to prevent the invasion of northern culture. (2) During 4.5–4 ka BP, decreased CIA and Rb/Sr values alongside rising secondary aluminum factor (Saf) and dealkalization coefficient (Bc) values signify reduced weathering and a transition to cooler, drier conditions. A flood event of 4–3.9 ka BP caused the moat of the FHZ site to lose its defensive function. (3) During 4–2.7 ka BP, declining CIA and Rb/Sr values with slight increases in Saf and Bc suggest ongoing dry and cool environmental conditions. The FHZ site was abandoned at the end of the Meishan culture. (4) Between 2.7–1.6 ka BP, rising CIA and Rb/Sr values indicate a return to warmer and more humid conditions. The FHZ site was built to expand the influence of Qujialing culture and protect the Shijiahe settlement. Taking into account the location of the water system and farming area, the south-facing direction was chosen. In general, our findings suggest that changes in regional hydrology in the context of climate change can trigger upheaval and even collapse of prehistoric societies.
考古遗址的地貌研究表明,环境因素,如地貌和水文,在理解遗址布局和文化过程的变化中起着至关重要的作用。然而,由于缺乏可靠的年表,人们对与考古遗址有关的环境因素的了解有限。本文以长江中游地区代表性遗址凤凰嘴遗址南护城河的沉积记录为研究对象,结合时间框架和元素地球化学等气候指标。重建了全新世中晚期FHZ遗址区域沉积环境和水文地貌的演变,阐明了其与人类活动的相互作用。主要发现包括:(1)5.6 ~ 4.5 ka BP,化学蚀变指数(CIA)、Rb/Sr和Mn/Ti值升高表明该区气候温暖湿润。屈家岭文化统一了长江中游地区,建立了石家河遗址等区域性中心聚落,然后向北扩展。FHZ遗址建于南洋盆地,当时是为了防止北方文化的入侵。(2)在4.5 ~ 4 ka BP期间,CIA和Rb/Sr值降低,次生铝因子(Saf)和脱钾系数(Bc)值升高,表明风化作用减弱,向更冷、更干燥的环境过渡。一次4-3.9 ka BP的洪水事件使FHZ遗址的护城河失去了防御功能。(3)在4 ~ 2.7 ka BP期间,CIA和Rb/Sr值下降,Saf和Bc略有上升,表明环境条件持续干燥和凉爽。在梅山文化末期,FHZ遗址被遗弃。(4)在2.7 ~ 1.6 ka BP之间,CIA和Rb/Sr值的上升表明气候恢复到更温暖、更湿润的状态。为了扩大屈家岭文化的影响,保护石家河聚落,建立了FHZ遗址。考虑到水系和农业区的位置,选择了朝南的方向。总的来说,我们的研究结果表明,在气候变化的背景下,区域水文的变化可能引发史前社会的动荡甚至崩溃。
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引用次数: 4
Effect of microstructure on hydrogen permeation and trapping in natural gas pipeline steels. 微观组织对天然气管道钢氢渗透和捕集的影响。
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-01 Epub Date: 2025-06-14 DOI: 10.1038/s41529-025-00615-5
Aminul Islam, Qidong Li, Emma Storimans, Kay Ton, Tahrim Alam, Zoheir N Farhat

This study examines hydrogen permeation and trapping in three types of natural gas pipeline steels from different decades in Canada-modern, vintage, and legacy steels. Electrochemical permeation experiments were conducted to measure the diffusion coefficient, subsurface concentration, and trap density of hydrogen. The results were analyzed to evaluate the susceptibility of these steels to hydrogen embrittlement and to understand the effects of hydrogen on their mechanical properties. Vintage steel exhibited 50% higher steady-state permeation current and 97% greater effective diffusivity compared to modern steel, while legacy steel showed intermediate values. Hydrogen diffusion increased with grain size and pearlite content but decreased with dislocation density. Modern steel demonstrated the highest resistance to hydrogen permeation due to its finer grain structure and higher dislocation density. This study provides essential insights into the diffusion behavior and trapping mechanisms of hydrogen in natural gas pipeline steels, enhancing the understanding of material performance under hydrogen exposure.

本研究考察了加拿大不同年代的三种天然气管道钢材(现代、老式和传统钢材)的氢气渗透和捕集情况。通过电化学渗透实验测量了氢的扩散系数、地下浓度和阱密度。对试验结果进行了分析,以评估这些钢对氢脆的敏感性,并了解氢对其力学性能的影响。与现代钢相比,古钢的稳态渗透电流高50%,有效扩散系数高97%,而传统钢则处于中间值。氢扩散随晶粒尺寸和珠光体含量的增加而增加,但随位错密度的增加而减少。现代钢由于其更细的晶粒结构和更高的位错密度而表现出最高的抗氢渗透性能。该研究为氢在天然气管道钢中的扩散行为和捕获机制提供了重要的见解,增强了对氢暴露下材料性能的理解。
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引用次数: 0
A mesoscale phase-field model of intergranular liquid lithium corrosion of ferritic/martensitic steels. 铁素体/马氏体钢晶间液态锂腐蚀的中尺度相场模型。
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-01 Epub Date: 2025-06-10 DOI: 10.1038/s41529-025-00616-4
Alexandre Lhoest, Sasa Kovacevic, Duc Nguyen-Manh, Joven Lim, Emilio Martínez-Pañeda, Mark R Wenman

A phase-field model is developed to simulate intergranular corrosion of ferritic/martensitic steels exposed to liquid lithium. The chromium concentration of the material is used to track the mass transport within the metal and liquid (corrosive) phase. The framework naturally captures intergranular corrosion by enhancing the diffusion of chromium along grain boundaries relative to the grain bulk with no special treatment for the corrosion front evolution. The formulation applies to arbitrary 2D and 3D polycrystalline geometries. The framework reproduces experimental measurements of weight loss and corrosion depth for a 9 wt% Cr ferritic/martensitic steel exposed to static lithium at 600 °C. A sensitivity analysis, varying near-surface grain density, grain size, and chromium depletion thickness, highlights the microstructural influence in the corrosion process. Moreover, the significance of saturation is considered and evaluated. Simulation results show that near-surface grain density is a deciding factor, whereas grain size dictates the susceptibility to intergranular corrosion.

建立了一个相场模型来模拟铁素体/马氏体钢在液态锂环境下的晶间腐蚀。材料的铬浓度用于跟踪金属和液体(腐蚀)相内的质量传递。该框架通过增强铬沿晶界相对于晶粒体的扩散来自然地捕获晶间腐蚀,而无需对腐蚀前沿的演变进行特殊处理。该公式适用于任意二维和三维多晶几何形状。该框架再现了9wt % Cr铁素体/马氏体钢在600°C下暴露于静态锂中的失重和腐蚀深度的实验测量结果。灵敏度分析,改变近表面晶粒密度,晶粒尺寸和铬损耗厚度,突出了腐蚀过程中的微结构影响。此外,还考虑和评价了饱和的重要性。模拟结果表明,近表面晶粒密度是决定因素,而晶粒尺寸决定晶间腐蚀的敏感性。
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引用次数: 0
Insights into long term glass corrosion mechanisms from the Ballidon experiment. balllidon实验对长期玻璃腐蚀机制的洞察。
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-01 Epub Date: 2025-03-17 DOI: 10.1038/s41529-025-00571-0
C L Thorpe, A J Fisher, G Manifold, S Creasey-Gray, C M Jackson, B Stone, C L Corkhill, C Boothman, J R Lloyd, R J Hand

At the Ballidon experiment, one of the longest running glass durability studies, modern and simulant archaeological glasses were buried in mildly alkaline, under-saturated, conditions for 52 years. Glass surfaces were analysed to determine the extent and mechanisms of alteration. Alteration layer chemistry was complex and included Ca from the surrounding limestone sediment and P from porewater resulting in Ca, Pb and Fe-phosphate rich phases interspersed with Si and Al rich regions. There was evidence for ongoing evolution of the alteration layer structure due to continued fluid ingress. Lamellae in the silica-rich regions approximately numbering the years of burial and indicating a possible link between their formation and seasonal climate cycling. Comparison of field samples with laboratory dissolution tests highlighted the impact of surface finish on initial alteration rate and the limitations of using alteration layer thickness to estimate the amount of glass that has dissolved.

Ballidon实验是进行时间最长的玻璃耐久性研究之一,在实验中,现代和模拟考古玻璃被埋在轻度碱性、不饱和的条件下52年。对玻璃表面进行了分析,以确定蚀变的程度和机理。蚀变层化学反应复杂,包括来自周围灰岩沉积物的Ca和来自孔隙水的P,导致富Ca、Pb和Fe-phosphate相穿插富Si和富Al区。有证据表明,由于流体的持续进入,蚀变层结构正在不断演化。富含硅的地区的片层大约标明了埋埋的年代,并表明它们的形成与季节性气候循环之间可能存在联系。现场样品与实验室溶解测试的比较突出了表面光洁度对初始蚀变率的影响,以及使用蚀变层厚度来估计溶解玻璃量的局限性。
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引用次数: 0
Evaluating biocide efficacy in mixed-species biofilms: insights from a dual anaerobic biofilm reactor. 评估混合物种生物膜的杀菌剂效果:来自双厌氧生物膜反应器的见解。
IF 7.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-01 Epub Date: 2025-07-31 DOI: 10.1038/s41529-025-00628-0
Liam Jones, Niall Hanrahan, Maria Salta, Torben Lund Skovhus, Kathryn Thomas, Timothy Illson, Julian Wharton, Jeremy Webb

Understanding biocide performance in mixed-species biofilms is critical to mitigating microbiologically influenced corrosion (MIC). In this study, a novel dual anaerobic biofilm reactor was used to evaluate glutaraldehyde efficacy under environmentally relevant conditions, using a complex microbial consortium from marine sediment. Despite biocide dosing, biofilms persisted and induced localized corrosion, indicating incomplete mitigation. Each biocide application led to an electronegative shift in E corr and a reduction in H 2 S concentration, suggesting partial suppression of microbial activity. Raman spectroscopy and profilometry revealed differences in corrosion product composition and pit morphology between biotic and abiotic systems. 16S rRNA sequencing showed enrichment of stress-tolerant genera, including Exiguobacterium and Serpentinicella, consistent with increased chemical tolerance. These findings highlight the limitations of conventional biocide strategies and demonstrate the need for adaptive, community-informed treatment approaches. The dual-reactor model provides a robust platform for future MIC standardization efforts and mechanistic investigation of biofilm resilience under anoxic conditions.

了解混合物种生物膜中的杀菌剂性能对于减轻微生物影响腐蚀(MIC)至关重要。在本研究中,采用一种新型的双厌氧生物膜反应器,利用来自海洋沉积物的复杂微生物群落,在环境相关条件下评估戊二醛的功效。尽管添加了杀菌剂,但生物膜仍然存在并引起局部腐蚀,表明不完全缓解。每次施用杀菌剂都导致E系数的电负性偏移和h2s浓度的降低,表明部分抑制了微生物活性。拉曼光谱和轮廓术揭示了生物和非生物系统中腐蚀产物组成和凹坑形态的差异。16S rRNA测序显示,耐胁迫属(包括Exiguobacterium和Serpentinicella)富集,与化学耐受性增加一致。这些发现突出了传统杀菌剂策略的局限性,并表明需要适应性强、社区知情的治疗方法。双反应器模型为未来MIC标准化工作和缺氧条件下生物膜弹性的机理研究提供了一个强大的平台。
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引用次数: 0
Anodic dissolution mechanisms of iron in bentonite slurries. 铁在膨润土浆料中的阳极溶解机理。
IF 7.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-01-01 Epub Date: 2025-11-13 DOI: 10.1038/s41529-025-00681-9
Pranav Vivek Kulkarni, Anna Igual-Munoz, Jean-Michel Sallese, Stefano Mischler

The corrosion of iron or steel in contact with bentonite is a key factor affecting the long-term safety of radioactive waste disposal system. Previous studies focused on corrosion after long-term burial in compact bentonites, however, little work was dedicated to the corrosion of iron exposed to bentonite slurries, that can appear in case of fracture of the bentonite jacket separating steel from underground water. In this study, accelerated corrosion experiments were performed on pure iron in basic bentonite slurries (pH 9-10) using various electrochemical corrosion techniques. The anodic dissolution of iron was larger in more concentrated bentonite slurries and resulted in the formation of an acidic gel. This gel results from a cationic exchange between Fe2+ ions released by corrosion and protons from surface or edge locations in bentonite. Its growth appears to be governed by reactions at the gel-bentonite interface rather than diffusion processes.

与膨润土接触的铁或钢的腐蚀是影响放射性废物处理系统长期安全运行的关键因素。以往的研究主要集中在致密的膨润土中长期埋藏后的腐蚀,然而,很少有研究专门针对铁暴露于膨润土浆料中的腐蚀,这种腐蚀可能出现在分离钢与地下水的膨润土护套断裂的情况下。在这项研究中,使用各种电化学腐蚀技术对碱性膨润土浆料(pH 9-10)中的纯铁进行了加速腐蚀实验。铁的阳极溶解在较浓的膨润土浆中较大,导致酸性凝胶的形成。这种凝胶是由腐蚀释放的Fe2+离子与膨润土表面或边缘位置的质子之间的阳离子交换产生的。它的生长似乎是由凝胶-膨润土界面的反应而不是扩散过程控制的。
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引用次数: 0
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npj Materials Degradation
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