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A data-driven strategy for phase field nucleation modeling 相场成核建模的数据驱动策略
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-30 DOI: 10.1038/s41529-024-00529-8
Yang Hu, Kai Wang, Robert Spatschek
We propose a data-driven strategy for parameter selection in phase field nucleation models using machine learning and apply it to oxide nucleation in Fe-Cr alloys. A grand potential-based phase field model, incorporating Langevin noise, is employed to simulate oxide nucleation and benchmarked against the Johnson-Mehl-Avrami-Kolmogorov model. Three independent parameters in the phase field simulations (Langevin noise strength, numerical grid discretization and critical nucleation radius) are identified as essential for accurately modeling the nucleation behavior. These parameters serve as input features for machine learning classification and regression models. The classification model categorizes nucleation behavior into three nucleation density regimes, preventing invalid nucleation attempts in simulations, while the regression model estimates the appropriate Langevin noise strength, significantly reducing the need for time-consuming trial-and-error simulations. This data-driven approach improves the efficiency of parameter selection in phase field models and provides a generalizable method for simulating nucleation-driven microstructural evolution processes in various materials.
我们提出了一种利用机器学习在相场成核模型中选择参数的数据驱动策略,并将其应用于铁铬合金中的氧化物成核。我们采用了一种基于大电势的相场模型,其中包含了朗格文噪声,用于模拟氧化物成核,并与约翰逊-梅尔-阿夫拉米-科尔莫戈罗夫模型进行了比较。相场模拟中的三个独立参数(朗格文噪声强度、数值网格离散化和临界成核半径)被认为是准确模拟成核行为的关键。这些参数可作为机器学习分类和回归模型的输入特征。分类模型将成核行为分为三个成核密度区,防止在模拟中出现无效的成核尝试,而回归模型则估算出适当的朗格文噪声强度,大大减少了耗时的试错模拟。这种数据驱动方法提高了相场模型中参数选择的效率,并为模拟各种材料中成核驱动的微结构演变过程提供了一种通用方法。
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引用次数: 0
Surface treatments on commercial glasses: durable impact on the retention of lead, barium and boron 商用玻璃的表面处理:对铅、钡和硼保留的持久影响
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-26 DOI: 10.1038/s41529-024-00526-x
L. Brunswic, F. Angeli, S. Gin, E. D. van Hullebusch, M. Tarrago, L. Gautron, D. R. Neuville
Glass durability is one of the properties that can be affected by surface treatments such as coatings or chemical attacks. These treatments can be used to reduce the quantities of potentially toxic elements contained in glass that may be released in solution. Five surface treatments were selected: three different coatings (SnO2, TiO2, SiO2) and two acidic attacks (SO2 dealkalization and acid polishing). These treatments were performed on five glass compositions (soda-lime, borosilicate, barium silicate, opal, and lead crystal). Their effects on alteration rates and mechanisms were investigated through a single protocol (acetic acid 4%, 70 °C) simulating accelerated aging conditions for containers of beverages or food. The data collected over 1.3 years showed significant reduction of lead leaching with all treatments except acid polishing. The best reduction factor was obtained with SO2 dealkalization, which also demonstrated beneficial effects towards the retention of Ba by reducing the diffusion of alkalis.
玻璃的耐久性是受表面处理(如涂层或化学侵蚀)影响的特性之一。这些处理方法可用于减少玻璃中可能含有的有毒元素在溶液中的释放量。我们选择了五种表面处理方法:三种不同的涂层(SnO2、TiO2、SiO2)和两种酸性侵蚀(SO2 脱醛和酸性抛光)。这些处理对五种玻璃成分(钠钙玻璃、硼硅酸盐玻璃、硅酸钡玻璃、蛋白石玻璃和铅晶玻璃)进行。通过模拟饮料或食品容器加速老化条件的单一方案(醋酸 4%,70 °C),研究了它们对改变速率和机制的影响。1.3 年收集的数据显示,除酸性抛光外,所有处理方法都能显著减少铅的沥滤。二氧化硫脱醛法的降低率最高,同时还通过减少碱的扩散对钡的保留产生了有利影响。
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引用次数: 0
Evolution of carbides and Charpy toughness in a low alloy bainitic steel during step-up aging process 低合金贝氏体钢在阶跃时效过程中的碳化物演变和夏比韧性
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-21 DOI: 10.1038/s41529-024-00527-w
Long Jin, Kun Zhang, Ming-Liang Zhu, Fu-Zhen Xuan
The low alloy bainitic steel used in reactor pressure vessels deteriorates during thermal service while the macroscopic thermodynamic parameters that cause thermal aging remains unknown. In this work, a thermal aging restructuring scheme was proposed by step-up aging the steel from 350 °C to 490 °C, with a total duration of 7500 hours. Samples from varied thickness of the steel were characterized in terms of carbides evolution and Charpy impact toughness at 20 °C. The carbide size and its fraction were statistically analyzed showing partial coarsening and dissolution during aging, while the carbide fraction was found linearly correlated with the impact energy for the first time. The critical transition temperature parameter of the aging process was found to be 470 °C for the steel. The macroscopic thermodynamic parameters, including the thermal aging time and temperature, facilitate a comprehensive understanding of the material degradation mechanism and provide a basis for long-term safety of equipment.
反应堆压力容器中使用的低合金贝氏体钢在热使用过程中会发生劣化,而导致热老化的宏观热力学参数仍然未知。在这项工作中,提出了一种热老化重组方案,将钢材从 350 °C 逐步老化到 490 °C,总持续时间为 7500 小时。对不同厚度的钢材样品进行了碳化物演变和 20 °C 时夏比冲击韧性的表征。对碳化物尺寸及其组分进行了统计分析,结果表明碳化物在时效过程中发生了部分粗化和溶解,同时首次发现碳化物组分与冲击能量呈线性相关。发现该钢的时效过程临界转变温度参数为 470 ℃。包括热老化时间和温度在内的宏观热力学参数有助于全面了解材料的降解机理,为设备的长期安全提供依据。
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引用次数: 0
Simultaneous accelerated stress testing of membrane electrode assembly components in polymer electrolyte fuel cells 聚合物电解质燃料电池膜电极组件的同步加速应力测试
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-16 DOI: 10.1038/s41529-024-00524-z
Wataru Yoshimune, Akihiko Kato, Tetsuichiro Hayakawa, Satoshi Yamaguchi, Satoru Kato
The durability of polymer electrolyte fuel cells (PEFCs) in fuel cell electric vehicles is important for the shift from passenger cars to heavy-duty vehicles. The components of a PEFC, namely the proton exchange membrane (PEM), catalyst layer (CL), and gas diffusion layer (GDL), contribute to the degradation of the fuel cell performance. In this paper, we propose a method for simultaneously evaluating the degradation rates of these components by combining electrochemical characterization with operando synchrotron X-ray radiography. The open-circuit voltage, electrochemically active surface area (ECSA), and water saturation were used as the degradation indicators for the PEMs, CLs, and GDLs, respectively. The results of two accelerated stress tests (loading and start-stop cycles) after 10,000 cycles showed that the increase in water saturation owing to the loss of hydrophobicity due to carbon corrosion in the cathode GDL occurred on the same timescale as the degradation in the PEM and cathode CL. Specifically, during the load cycle AST, the cathode CL degraded with a 26% reduction in the ECSA along with the cathode GDL degradation with a 10% increase in water saturation. This suggests that more efforts should be devoted to studies on the durability of GDLs for heavy-duty applications.
燃料电池电动汽车中聚合物电解质燃料电池(PEFC)的耐用性对于从乘用车向重型车的转变非常重要。质子交换膜 (PEM)、催化剂层 (CL) 和气体扩散层 (GDL) 是 PEFC 的组成部分,它们都会导致燃料电池性能下降。在本文中,我们提出了一种通过将电化学表征与操作同步辐射 X 射线成像相结合来同时评估这些组件降解率的方法。开路电压、电化学活性表面积(ECSA)和水饱和度分别作为 PEM、CL 和 GDL 的降解指标。经过 10,000 次循环后进行的两次加速应力测试(加载和启停循环)结果表明,由于阴极 GDL 中的碳腐蚀导致疏水性丧失,水饱和度增加的时间与 PEM 和阴极 CL 的降解时间相同。具体来说,在负载循环 AST 期间,阴极 CL 降解,ECSA 降低 26%,同时阴极 GDL 降解,水饱和度增加 10%。这表明,应加大力度研究重型应用中 GDL 的耐用性。
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引用次数: 0
Hydrogen diffusion and trapping in a cryogenic processed high-Cr ferrous alloy 低温加工高铬铁合金中的氢扩散和捕获
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-11 DOI: 10.1038/s41529-024-00522-1
Patricia Jovičević-Klug, J. Manoj Prabhakar, Cristiano Kasdorf Giesbrecht, Tim M. Schwarz, Carsten Bonnekoh, Michael Rieth, Michael Rohwerder
The effect of hydrogen diffusion and trapping was studied in a high-Cr ferrous alloy using an inverted scanning Kelvin probe and thermal desorption spectroscopy in correlation with microstructure and residual stress study. In addition, different processing of ferritic/martensitic 9Cr1WTaV alloy (EUROFER97) was tested in correlation with observed selected properties to observe induced changes in material degradation and surface. The activation energies for hydrogen traps were shown to have distinct peaks corresponding to different trapping mechanisms, including matrix dislocations and grain boundaries. For the cryogenically treated sample, an additional peak was also identified and correlated with increased carbide precipitation.
使用倒置扫描开尔文探针和热解吸光谱法,结合微观结构和残余应力研究,对高铬铁合金中氢扩散和捕获的影响进行了研究。此外,还测试了铁素体/马氏体 9Cr1WTaV 合金(EUROFER97)的不同加工工艺与所观察到的选定特性之间的相关性,以观察材料降解和表面的诱导变化。结果表明,氢陷阱的活化能具有不同的峰值,与不同的陷阱机制相对应,包括基体位错和晶界。对于经过低温处理的样品,还发现了一个额外的峰值,并与碳化物析出的增加相关联。
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引用次数: 0
The microstructure-corrosion relationships in laser-welded dissimilar steel-to-aluminium joints 激光焊接异种钢铝接头的微观结构-腐蚀关系
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-11 DOI: 10.1038/s41529-024-00517-y
J. I. Ahuir-Torres, S. Jabar, P. Franciosa, D. Ceglarek, H. R. Kotadia
This study investigated the corrosion behaviour of dissimilar steel-to-aluminium laser-welded conduction, and keyhole mode (partial- and full-penetration) lap joints through electrochemical techniques and advanced microstructural characterisation. The corrosion resistance of the weld was found to be higher than the base materials, primarily due to the presence of cathodic FexAly (η-Fe2Al5, θ-Fe4Al13, β-FeAl) intermetallic compounds (IMCs) with high corrosion potential. The different micro and macro-galvanic corrosion mechanisms were found at various interfaces around the weld, resulting in localised pitting corrosion. The keyhole mode welding showed improved corrosion resistance, primarily attributed to the type, size, and distribution of IMCs.
本研究通过电化学技术和先进的微结构表征方法,研究了异种钢铝激光焊接传导接头和锁孔模式(部分穿透和完全穿透)搭接接头的腐蚀行为。研究发现,焊缝的耐腐蚀性高于母材,这主要是由于存在具有高腐蚀电位的阴极 FexAly(η-Fe2Al5、θ-Fe4Al13、β-FeAl)金属间化合物(IMC)。在焊缝周围的不同界面上发现了不同的微观和宏观电化学腐蚀机制,从而导致局部点蚀。锁孔模式焊接显示出更强的耐腐蚀性,这主要归因于 IMC 的类型、尺寸和分布。
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引用次数: 0
Nanoscale heterogeneities dictate corrosion pathways in a high-strength aluminum alloy 纳米级异质性决定了高强度铝合金的腐蚀途径
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-03 DOI: 10.1038/s41529-024-00520-3
S. Choudhary, R. G. Kelly
Micro-segregation and resulting nanoscale microstructural heterogeneities are unavoidable in wrought 7xxx aluminum alloys produced using current casting and thermomechanical processes. This study demonstrates that these nanoscale heterogeneities significantly impact pit growth in an extruded, age-hardened aluminum alloy 7075-T651. The alloy exhibits a complex microstructure with heterogeneously distributed E-Al18Mg3Cr2 dispersoids, which promote the precipitation of coarse ƞ-Mg(ZnAlCu)2 nanoparticles resulting in the formation of solute-depleted regions both within the grain interior and along the grain boundaries in dispersoid-rich areas. These alterations affect resistance to pit growth at the nanoscale, governing the transition of micro-galvanic sites into large pits with potential for crack initiation. This work underscores the necessity for modifying alloy composition and casting processes to develop superior aluminum alloys for critical applications.
在使用当前铸造和热机械工艺生产的锻造 7xxx 铝合金中,微偏析和由此产生的纳米级微结构异质性是不可避免的。本研究表明,这些纳米级异质性会严重影响挤压时效硬化铝合金 7075-T651 中凹坑的生长。该合金具有复杂的微观结构,其中 E-Al18Mg3Cr2 分散体分布不均,可促进粗ƞ-Mg(ZnAlCu)2 纳米颗粒的沉淀,从而在晶粒内部和分散体富集区的晶界上形成溶质贫化区。这些变化影响了纳米尺度的凹坑生长阻力,制约着微电镀点向大凹坑的过渡,并可能导致裂纹的产生。这项研究强调了改变合金成分和铸造工艺的必要性,以开发出适用于关键应用的优质铝合金。
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引用次数: 0
Inhibitor_Mol_VAE: a variational autoencoder approach for generating corrosion inhibitor molecules Inhibitor_Mol_VAE:生成缓蚀剂分子的变异自动编码器方法
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-01 DOI: 10.1038/s41529-024-00518-x
Haiyan Gong, Zhongheng Fu, Lingwei Ma, Dawei Zhang
Deep learning-based generative modeling demonstrates proven advantages as an effective approach in molecular discovery. This study introduces a generative-network based method called Inhibitor_Mol_VAE, which uses a variational autoencoder model to generate corrosion inhibitor molecules with targeted inhibition efficiency. We first evaluate the model’s ability to reconstruct molecules. Then, we assess the model’s ability to generate new inhibitor molecules using physiochemical properties (including MolWt, LogP, Vdw_volume, and Electronegativity). New molecules with high inhibition efficiencies at low concentrations, such as [ethoxy(methoxy)phosphoryl]-phenylmethanol and (alpha-methylamino-benzyl)-phosphonsaeure-monoaethylester are successfully discovered.
基于深度学习的生成模型作为一种有效的分子发现方法,其优势已得到证实。本研究介绍了一种基于生成网络的方法 Inhibitor_Mol_VAE,它使用变异自动编码器模型生成具有目标抑制效率的腐蚀抑制剂分子。我们首先评估了该模型重构分子的能力。然后,我们评估了该模型利用理化特性(包括 MolWt、LogP、Vdw_volume 和电负性)生成新缓蚀剂分子的能力。我们成功地发现了在低浓度下具有高抑制效率的新分子,如[乙氧基(甲氧基)磷酰]-苯基甲醇和(α-甲基氨基-苄基)-磷酰-单乙酯。
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引用次数: 0
The dual role of dissolution at a crack tip 裂纹尖端溶解的双重作用
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-30 DOI: 10.1038/s41529-024-00513-2
Mingjie Zhao, Wenjia Gu, Derek H. Warner
The scientific literature is rife with conflicting reports regarding the effect of dissolution on fracture. The complexity arises, in part, due to dissolution often being intertwined with various other mechanisms such as hydrogen embrittlement and the formation of debris behind an advancing crack, which can obfuscate the sole contribution of dissolution. Here, we report on the effect of dissolution when acting in isolation via the utilization of an efficient atomistic-based multiscale modeling technique and a specialized interatomic potential. Our results reveal a dual role of dissolution on crack behavior, introducing an additional layer of complexity to the mechanistic basis of environmental effects. This finding, while challenging for engineering prognosis, provides a route for engineering improved materials. Recognizing and navigating this duality could be pivotal to precluding potentially disastrous consequences in a broad array of engineering applications, from harnessing earth’s energy resources to aerospace technologies.
关于溶解对断裂的影响,科学文献中充斥着相互矛盾的报道。造成这种复杂性的部分原因是溶解通常与其他各种机制交织在一起,例如氢脆和在前进的裂纹后形成碎屑,这可能会掩盖溶解的唯一作用。在此,我们利用基于原子的高效多尺度建模技术和专门的原子间势能,报告了溶解在单独作用时的效果。我们的研究结果揭示了溶解对裂纹行为的双重作用,为环境效应的机理基础引入了另一层复杂性。这一发现虽然对工程预测具有挑战性,但却为改进材料的工程设计提供了一条途径。认识并驾驭这种双重性,对于在从利用地球能源到航空航天技术等广泛的工程应用中避免潜在的灾难性后果至关重要。
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引用次数: 0
Mechanistic elucidation of the molecular weight dependence of corrosion inhibition afforded by polyetherimide coatings 从机理上阐明聚醚酰亚胺涂层的缓蚀作用与分子量的关系
IF 6.6 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-29 DOI: 10.1038/s41529-024-00516-z
Tiffany E. Sill, Victor Ponce, Carlos Larriuz, Ron Chertakovsky, Caroline G. Valdes, Torrick Fletcher Jr, Jakob Nielsen, Kerry Fuller, Homero Castaneda, Rachel D. Davidson, Peter M. Johnson, Sarbajit Banerjee
Corrosion of critical metal components exacts a heavy toll in terms of maintenance and replacement costs and damage to ecosystems upon failure. Polymeric barrier coatings protect against corrosion; however, design principles for modulating polymer structure to improve corrosion inhibition remain contested and elusive. Here, we examine molecular-weight-dependent differences in the efficacy of corrosion inhibition on aluminum substrates afforded by polyetherimide (PEI) coatings. Analyses of coated substrates evidence a clear trend denoting improved corrosion inhibition for higher weighted-average molecular weight (MW) PEI. The more rigid and entangled macromolecular network of higher-MW variants exhibit stable impedance values, |Z|0.01 Hz ca. 1010 Ω/cm2, upon extended immersion in brine media, whereas lower-MW variants are readily hydrated and disentangled resulting in a significant reduction in impedance values. Results illuminate mechanistic understanding of molecular-weight-dependence in corrosion inhibition, advance a framework for considering the dynamical evolution of secondary structure, and exemplify generalizable design principles for corrosion inhibition.
关键金属部件的腐蚀会造成重大损失,包括维护和更换成本,以及失效后对生态系统的破坏。聚合阻挡涂层可以防止腐蚀;然而,调节聚合物结构以改善缓蚀效果的设计原则仍然存在争议,难以捉摸。在此,我们研究了聚醚酰亚胺(PEI)涂层对铝基材的缓蚀效果随分子量而产生的差异。对涂层基材的分析表明,加权平均分子量(MW)较高的 PEI 具有明显的缓蚀效果。在盐水介质中长期浸泡后,高分子量变体的大分子网络更加坚硬和缠结,表现出稳定的阻抗值(|Z|0.01 Hz,约为 1010 Ω/cm2),而低分子量变体则很容易水化和分散,导致阻抗值显著降低。研究结果阐明了对缓蚀中分子量依赖性的机理理解,推进了考虑二级结构动态演变的框架,并体现了可推广的缓蚀设计原则。
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引用次数: 0
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npj Materials Degradation
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