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Generation of short microwave pulse trains based on coupled signal mode-locked optoelectronic oscillator 基于耦合信号锁模光电振荡器的短微波脉冲序列的产生
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-14 DOI: 10.1016/j.optlastec.2026.114929
Kuo Yang, Ruihuan Wu, Weiyi Hong, Hongzhan Liu
A novel method for generating short microwave pulse trains based on a coupled signal mode-locked optoelectronic oscillator (CML-OEO) is proposed and experimentally demonstrated. In the proposed system, a coupled signal composed of two square-wave signals serves as the mode-locking signal to periodically manipulate the intracavity gain of the OEO. The pulse width of the output pulse trains can be flexibly adjusted by tuning the phase difference between the square-wave signals. This mechanism provides a means for effective pulse compression. The experimental results indicate that CML-OEO generates short microwave pulse trains with a repetition frequency of 195.005 kHz through fundamental frequency mode locking. Compared to the traditional active mode-locked optoelectronic oscillator, the CML-OEO achieves pulse compression effects of 73.0%.
提出了一种基于耦合信号锁模光电振荡器(CML-OEO)产生微波短脉冲串的新方法,并进行了实验验证。在该系统中,由两个方波信号组成的耦合信号作为锁模信号,周期性地控制腔内增益。通过调整方波信号之间的相位差,可以灵活地调节输出脉冲串的脉宽。这种机制为有效的脉冲压缩提供了一种手段。实验结果表明,CML-OEO通过基频锁模产生重复频率为195.005 kHz的短脉冲序列。与传统的有源锁模光电振荡器相比,CML-OEO实现了73.0%的脉冲压缩效果。
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引用次数: 0
Micro-vibration measurement using self-mixing interferometry with an intracavity frequency-doubling solid-state laser 用腔内倍频固体激光器自混合干涉测量微振动
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-13 DOI: 10.1016/j.optlastec.2025.114644
Yicong Feng , Yuning Wang , Jian Zhou , Xiaoming Nie , Shuo Sun , Jin Li , Bin Zhang
The self-mixing interference (SMI) is an emerging sensing technology, which has the advantages of self-collimation and high sensitivity. However, current theoretical analyses of SMI are mostly based on semiconductor laser, while there are relatively few analyses based on solid-state laser especially 532 nm solid-state laser. Simultaneously, the resolution of SMI is easily affected by laser noise and environmental perturbation. In this paper, the theoretical model of SMI based on a 532 nm solid-state laser is established by rotating vector addition model. And a noise suppression method with dual electro-optic modulation is proposed. Experiments show that the self-mixing interferometry constructed with a 532 nm solid-state laser and dual electro-optical crystals can resolve the square wave motions with a peak-to-peak value less than 10 nm, and the short-term resolution is better than 1 nm. Moreover, the system can accurately reconstruct sinusoidal vibrations with peak-to-peak values from 10 to 5000 nm, vibrations with extremely weak feedback light, and non-sinusoidal vibrations.
自混合干涉(SMI)是一种新兴的传感技术,具有自准直和高灵敏度等优点。然而,目前对SMI的理论分析大多是基于半导体激光器,而基于固体激光器尤其是532 nm固体激光器的分析相对较少。同时,SMI的分辨率容易受到激光噪声和环境扰动的影响。本文采用旋转矢量加法模型,建立了基于532 nm固体激光器的SMI理论模型。提出了一种双电光调制的噪声抑制方法。实验表明,利用532 nm的固体激光器和双电光晶体构建的自混合干涉仪可以分辨出峰间值小于10 nm的方波运动,且短期分辨率优于1 nm。此外,该系统可以精确地重建峰间值为10 ~ 5000 nm的正弦振动、反馈光极弱的振动和非正弦振动。
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引用次数: 0
A novel wedges-based laser optomechanical system 2D motion control inverse kinematic algorithm 一种新的基于楔形的激光光机械系统二维运动控制逆运动学算法
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-06 DOI: 10.1016/j.optlastec.2026.114875
Muyang Ye , Zhennan Tian , Boyan Jiang , Lefeng Ye , Xiaoling Liu , Yongjie Zhao , Gongyu Liu , Haohua Xiu , Hao Nan Li
This paper introduces an innovative wedge-prism-based 2D laser scanning optomechanical system, complemented by an inverse kinematic algorithm that revolutionizes the manufacturing of irregularly shaped trajectories. Based on inverse kinematic analysis of laser beam transmission trajectories, our model presents a novel approach to precisely control the focused laser spot within a two-wedge system. Initially, we utilize image recognition to capture the contour of the desired machining trajectory, transforming it into processing point coordinates. The transition to a polar coordinate system streamlines calculations, allowing for accurate determination of the wedges’ rotational positions at each stage of the machining process. We conduct comparative analyses of various machining results, discussing their implications in relation to experimental outcomes, all grounded in optimization strategies for processing points. A standout feature of our study is the elimination of the need for additional motion control modules, enabling seamless integration of optical equipment into existing helical drilling systems. This integration not only reduces overall system costs but also significantly enhances processing efficiency and effectiveness in creating micro holes and intricately shaped structures. Our findings pave the way for more versatile and efficient laser machining solutions in advanced manufacturing applications.
本文介绍了一种创新的基于楔形棱镜的二维激光扫描光机械系统,辅以逆运动学算法,彻底改变了不规则形状轨迹的制造。基于对光束传输轨迹的逆运动学分析,提出了一种在双楔系统中精确控制激光聚焦光斑的新方法。首先,我们利用图像识别捕获所需加工轨迹的轮廓,并将其转换为加工点坐标。向极坐标系统的过渡简化了计算,允许在加工过程的每个阶段精确确定楔形的旋转位置。我们对各种加工结果进行比较分析,讨论它们与实验结果的关系,所有这些都基于加工点的优化策略。我们研究的一个突出特点是消除了对额外运动控制模块的需求,使光学设备能够无缝集成到现有的螺旋钻井系统中。这种集成不仅降低了整体系统成本,而且显著提高了制造微孔和复杂形状结构的加工效率和有效性。我们的发现为先进制造应用中更通用、更高效的激光加工解决方案铺平了道路。
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引用次数: 0
Laser cladding of crack-free reliably-joined FeAl50CrNi composite coatings with minimized porosity and improved microstructure to notably enhance electrochemical corrosion plus wear resistance for aluminum alloy 7075 plate surfaces 激光熔覆无裂纹可靠连接FeAl50CrNi复合镀层,气孔率最小,显微组织改善,显著提高了7075铝合金板表面的电化学腐蚀和耐磨性
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-10 DOI: 10.1016/j.optlastec.2026.114838
Houxiao Wang , Jilong Li , Wuhong Xin
More and more structural members have been fabricated by using the premium aluminum alloy 7075 (AA7075) because of its excellent properties such as ultra high strength and very high specific strength. However, the AA7075 is a difficult-to-clad material, which usually can not meet the harsh long-term service requirements for the corrosive environments and/or under the wear working conditions. Accordingly, in this study, the novel FeAl50CrNi composite powder, which is the Fe-Al based alloy cladding powder properly mixed by SS304, Fe60 and Al with a recommended weight percent ratio of 2:3:5, is first reported based on the composition ratio design, comparison and proper selection. Assisted by preheating and heat preservation, the FeAl50CrNi composite powder was utilized for carrying out laser cladding experiments on the AA7075 plate surfaces via altering key laser parameters. It was indicated that the challenging problems (e.g., serious occurrence of cracks and pores, incomplete melt, slag entrapment, as well as poor interface fusion and joining) usually encountered during laser cladding for aluminum alloys were concurrently well solved by using the newly-developed composite cladding powder, as well as preferred defocus distance of −5 mm, focal spot diameter of 4.5 mm, and laser power of 1600 W. That is to say, the high-quality FeAl50CrNi composite coatings, which were well melted, mixed, fused and then metallurgically and reliably bound onto the AA7075 plate surfaces, were successfully achieved nearly without cladding defects by using laser cladding in this work. As compared to the AA7075 substrate, the wear resistance and corrosion resistance of laser cladded high-quality FeAl50CrNi composite coatings were improved concurrently and effectively by using a proper laser power of 1600 W. Such improvements achieved were reported in terms of a maximum micro hardness improvement of 116.67%, an averaged friction coefficient reduction of 31.43%, a wear loss reduction of 77.66% during half an hour, and a reduction of 31.23% in corrosion current density. As demonstrated, as a result of the notable alterations in terms of the effective energy inputs, laser fluences, heating–cooling rates and element diffusion, the microstructure characteristics notably altered from the coating top to the fusion zone inside the laser cladded area. Interestingly, these internal coating microstructure changes were characterized primarily by means of the dispersively distributed acicular Fe-Al intermetallic compounds (coating top), the dispersively distributed tiny second phase particles (coating middle), and the fine equiaxed and columnar grains (fusion zone). Importantly, such microstructure characteristics made the coatings possess the overall good mechanical performance in strength, ductility and toughness, micro hardness, wear resistance and corrosion resistance.
优质铝合金7075 (AA7075)由于具有超高强度、超高比强度等优异性能,越来越多的结构构件采用AA7075制造。然而,AA7075是一种难以包覆的材料,通常不能满足腐蚀环境和/或磨损工作条件下苛刻的长期使用要求。因此,在本研究中,通过配比设计、对比和合理选择,首次报道了以SS304、Fe60和Al适当混合的Fe-Al基合金包覆粉,推荐重量百分比为2:3:5。在预热和保温的辅助下,通过改变关键激光参数,利用FeAl50CrNi复合粉末对AA7075板表面进行激光熔覆实验。结果表明,该复合熔覆粉末较好地解决了铝合金激光熔覆过程中存在的裂纹和气孔严重、熔不完全、夹渣、界面熔接不良等难题,且优选的离焦距离为- 5 mm,焦斑直径为4.5 mm,激光功率为1600 W。也就是说,通过激光熔覆,成功地获得了高质量的FeAl50CrNi复合涂层,该涂层经过良好的熔化、混合、熔接,然后以冶金方式可靠地结合在AA7075板表面上,几乎没有熔覆缺陷。与AA7075基板相比,激光熔覆高质量FeAl50CrNi复合镀层的耐磨性和耐腐蚀性在适当的激光功率为1600 W时得到了有效的提高。在半小时内,最大显微硬度提高了116.67%,平均摩擦系数降低了31.43%,磨损损失降低了77.66%,腐蚀电流密度降低了31.23%。结果表明,由于有效能量输入、激光影响、加热-冷却速率和元素扩散等方面的显著变化,从涂层顶部到激光熔覆区内的微观结构特征发生了显著变化。有趣的是,这些内部组织变化主要表现为分散分布的针状Fe-Al金属间化合物(涂层顶部),分散分布的微小第二相颗粒(涂层中部)和细小的等轴和柱状晶粒(熔合区)。重要的是,这些微观结构特征使涂层在强度、延展性和韧性、显微硬度、耐磨性和耐腐蚀性等方面具有良好的综合力学性能。
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引用次数: 0
High-performance humidity and pressure sensor based on STMS fiber structure coated with Ca-alginate hydrogel 基于海藻酸钙水凝胶包覆STMS纤维结构的高性能温湿度传感器
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-05 DOI: 10.1016/j.optlastec.2026.114820
Jiachen Guo , Benyu Zhang , Zhifang Xu , Lina Bi , Shuang Li , Yueyan Shi , Liang Zhou , Shiqing Zhou , Jiaqi Zhang
This work presents an experimental demonstration of a high-sensitivity optical fiber sensor based on a calcium alginate (CaAlg)-functionalized single mode–tapered multimode–single mode (STMS) structure for humidity and pressure monitoring. By employing a tapered multimode fiber (TMF) to enhance the interaction with the evanescent field and integrating a biocompatible CaAlg film with excellent hygroscopic properties, the sensor achieves high sensitivity for detecting both humidity and pressure. The sensor demonstrates a humidity sensitivity of 0.315 dBm/%RH in optical power and 0.225 nm/%RH in wavelength shift over the 30 %–70 % RH range, with response and recovery times of 0.42 s and 0.2 s, respectively. For pressure sensing, the sensor exhibits an ultra-high sensitivity of 91.48 dBm/kPa within the 0–0.25 kPa range. Additionally, the sensor was tested at 50 % and 70 % RH for 120 min, with standard deviations of 0.2622 and 0.6327, respectively. The relative error at most only 0.0067 indicating the sensor’s high repeatability and reliability. The fabrication process is simple, environmentally friendly, and suitable for health monitoring applications. This work presents a promising approach for the development of multifunctional, miniaturized, and high-resolution fiber-optic sensors, with potential applications in wearable devices, healthcare monitoring, and soft robotics.
本文提出了一种基于海藻酸钙(CaAlg)功能化单模-锥形多模-单模(STMS)结构的高灵敏度光纤传感器的实验演示,用于湿度和压力监测。通过采用锥形多模光纤(TMF)增强与倏逝场的相互作用,并集成具有优异吸湿性能的生物相容性CaAlg薄膜,该传感器实现了对湿度和压力的高灵敏度检测。在30% ~ 70% RH范围内,该传感器的光功率和波长位移的湿度灵敏度分别为0.315 dBm/%RH和0.225 nm/%RH,响应时间和恢复时间分别为0.42 s和0.2 s。压力传感器在0 ~ 0.25 kPa范围内具有91.48 dBm/kPa的超高灵敏度。此外,传感器在50%和70% RH下测试120分钟,标准偏差分别为0.2622和0.6327。相对误差最高仅为0.0067,表明该传感器具有较高的重复性和可靠性。制造过程简单,环保,适合健康监测应用。这项工作为开发多功能、小型化和高分辨率光纤传感器提供了一种有前途的方法,在可穿戴设备、医疗监测和软机器人中具有潜在的应用前景。
{"title":"High-performance humidity and pressure sensor based on STMS fiber structure coated with Ca-alginate hydrogel","authors":"Jiachen Guo ,&nbsp;Benyu Zhang ,&nbsp;Zhifang Xu ,&nbsp;Lina Bi ,&nbsp;Shuang Li ,&nbsp;Yueyan Shi ,&nbsp;Liang Zhou ,&nbsp;Shiqing Zhou ,&nbsp;Jiaqi Zhang","doi":"10.1016/j.optlastec.2026.114820","DOIUrl":"10.1016/j.optlastec.2026.114820","url":null,"abstract":"<div><div>This work presents an experimental demonstration of a high-sensitivity optical fiber sensor based on a calcium alginate (CaAlg)-functionalized single mode–tapered multimode–single mode (STMS) structure for humidity and pressure monitoring. By employing a tapered multimode fiber (TMF) to enhance the interaction with the evanescent field and integrating a biocompatible CaAlg film with excellent hygroscopic properties, the sensor achieves high sensitivity for detecting both humidity and pressure. The sensor demonstrates a humidity sensitivity of 0.315 dBm/%RH in optical power and 0.225 nm/%RH in wavelength shift over the 30 %–70 % RH range, with response and recovery times of 0.42 s and 0.2 s, respectively. For pressure sensing, the sensor exhibits an ultra-high sensitivity of 91.48 dBm/kPa within the 0–0.25 kPa range. Additionally, the sensor was tested at 50 % and 70 % RH for 120 min, with standard deviations of 0.2622 and 0.6327, respectively. The relative error at most only 0.0067 indicating the sensor’s high repeatability and reliability. The fabrication process is simple, environmentally friendly, and suitable for health monitoring applications. This work presents a promising approach for the development of multifunctional, miniaturized, and high-resolution fiber-optic sensors, with potential applications in wearable devices, healthcare monitoring, and soft robotics.</div></div>","PeriodicalId":19511,"journal":{"name":"Optics and Laser Technology","volume":"198 ","pages":"Article 114820"},"PeriodicalIF":5.0,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146116768","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"物理与天体物理","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Predicting PT-symmetric solitons in competing cubic–quintic saturable medium via enhanced PINN with quadratic residual and reinforcement learning-based sampling 基于二次残差和强化学习采样的增强PINN预测竞争三五次饱和介质中pt对称孤子
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-11 DOI: 10.1016/j.optlastec.2026.114887
Tian-Hao Zhou , Ru-Meng Zhao , Zheng-Xin Yu , Xin Yan , Ji-Tao Li , Chao-Qing Dai
Although physics-informed neural network (PINN) exhibit strong generalization and adaptability to physical constraints in solving nonlinear evolutional equations, their performance remains limited in accuracy and convergence efficiency when dealing with nonlinear Schrödinger equation (NLSE) featuring strong nonlinear coupling and non-Hermitian characteristics. This paper proposes an enhanced PINN framework that integrates a Quadratic Residual Network (QRes) with a reinforcement learning (RL)-based adaptive sampling strategy for high-precision prediction of soliton evolution in the (1 + 1)-dimensional PT-symmetric competing cubic–quintic saturable NLSE. The QRes architecture strengthens the network’s nonlinear mapping capability, enabling more accurate fitting of complex field evolution induced by the interplay of cubic–quintic competing nonlinearity, saturable correction, and PT-symmetric complex potential, while maintaining controllable network depth. The RL-based sampling strategy adaptively adjusts the sampling point distribution according to training errors, emphasizing regions with high gradients around soliton peaks and gain/loss balance, thereby enhancing the model’s learning of localized dynamical features. Numerical predictions of symmetric dipole, asymmetric, and symmetric tripole solitons demonstrate that the proposed method achieves markedly superior relative accuracy, convergence speed, and training stability compared with conventional PINN and sampling approaches such as Latin hypercube sampling and residual-based adaptive refinement with distance. This work provides a new pathway for extending PINN to complex optical and nonlinear wave systems.
尽管物理信息神经网络(PINN)在求解非线性演化方程时具有很强的泛化能力和对物理约束的适应性,但在处理具有强非线性耦合和非厄米特征的非线性Schrödinger方程(NLSE)时,其精度和收敛效率仍然有限。本文提出了一种增强的PINN框架,该框架将二次残差网络(QRes)与基于强化学习(RL)的自适应采样策略相结合,用于高精度预测(1 + 1)维pt对称竞争三次五次饱和NLSE中的孤子演化。QRes架构增强了网络的非线性映射能力,能够更准确地拟合由三次五次竞争非线性、饱和校正和pt对称复势相互作用引起的复杂场演化,同时保持网络深度可控。基于rl的采样策略根据训练误差自适应调整采样点分布,强调孤子峰值附近的高梯度区域和增益/损失平衡,从而增强模型对局部动态特征的学习能力。对对称偶极子、非对称和对称三极子孤子的数值预测表明,与传统的PINN和拉丁超立方采样和基于残差的距离自适应改进等采样方法相比,所提出的方法具有显著的相对精度、收敛速度和训练稳定性。这项工作为将PINN扩展到复杂光学和非线性波系统提供了新的途径。
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引用次数: 0
OmniLens: Towards universal lens aberration correction via LensLib-to-specific domain adaptation OmniLens:通过lenslib对特定域的适应实现通用透镜像差校正
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-11 DOI: 10.1016/j.optlastec.2026.114858
Qi Jiang , Yao Gao , Shaohua Gao , Zhonghua Yi , Xiaolong Qian , Hao Shi , Kailun Yang , Lei Sun , Kaiwei Wang , Jian Bai
Emerging universal Computational Aberration Correction (CAC) paradigms provide an inspiring solution to lightweight and high-quality imaging with a universal model trained on a lens library (LensLib) to address arbitrary lens optical aberrations blindly. However, the limited coverage of existing LensLibs leads to poor generalization of the trained models to unseen lenses, whose fine-tuning pipeline is also confined to the lens-descriptions-known case. In this work, we introduce OmniLens, a flexible solution to universal CAC via (i) establishing a convincing LensLib with comprehensive coverage for pre-training a robust base model, and (ii) adapting the model to any specific lens designs with unknown lens descriptions via fast LensLib-to-specific domain adaptation. To achieve these, an Evolution-based Automatic Optical Design (EAOD) pipeline is proposed to generate a rich variety of lens samples with realistic aberration behaviors. Then, we design an unsupervised regularization term for efficient domain adaptation on a few easily accessible real-captured images based on the statistical observation of dark channel priors in degradation induced by lens aberrations. Extensive experiments demonstrate that the LensLib generated by EAOD effectively develops a universal CAC model with strong generalization capabilities, which can also improve the non-blind lens-specific methods by 0.351.81dB in PSNR. Additionally, the proposed domain adaptation method significantly improves the base model, especially in severe aberration cases (at most 2.59dB in PSNR). The code and data will be available at https://github.com/zju-jiangqi/OmniLens.
新兴的通用计算像差校正(CAC)范式为轻量级和高质量成像提供了一个鼓舞人心的解决方案,使用透镜库(LensLib)训练的通用模型来盲目解决任意透镜光学像差。然而,现有的LensLibs覆盖范围有限,导致训练模型对未见镜头的泛化效果较差,其微调管道也仅限于镜头-描述-已知情况。在这项工作中,我们介绍了OmniLens,这是一种灵活的通用CAC解决方案,通过(i)建立一个令人信服的LensLib,具有全面的覆盖范围,用于预训练稳健的基础模型,以及(ii)通过快速LensLib到特定域的适应,使模型适应具有未知镜头描述的任何特定镜头设计。为了实现这一目标,提出了一种基于进化的自动光学设计(EAOD)管道,以生成具有真实像差行为的丰富多样的透镜样品。然后,基于对透镜像差引起的退化的暗通道先验的统计观察,设计了一种无监督正则化项,用于对少量容易获取的真实图像进行有效的域自适应。大量实验表明,EAOD生成的LensLib有效地建立了具有较强泛化能力的通用CAC模型,并将非盲透镜特异性方法的PSNR提高了0.35 ~ 1.81dB。此外,提出的域自适应方法显著改善了基础模型,特别是在严重像差情况下(PSNR最高为2.59dB)。代码和数据可在https://github.com/zju-jiangqi/OmniLens上获得。
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引用次数: 0
High-aspect-ratio microhole drilling in MAR-M247 superalloy using a quasi-CW fiber laser 准连续波光纤激光器在MAR-M247高温合金中进行高纵横比微孔钻孔
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-10 DOI: 10.1016/j.optlastec.2026.114902
Shanshan Chen , Rujia Wang , Kailiang Mao , Zhe Hu , Bin Wang , Jing Lv , Wenwu Zhang
Nickel-based alloys are of paramount importance for components operating at high temperatures within heavy-duty gas turbines. This study explores the potential of a quasi-continuous wave (QCW) fiber laser in the drilling of high-aspect-ratio holes in these materials. An anti-spatter coating composed of emery and silicone was developed to suppress molten material redeposition and improve hole quality. Furthermore, a polygonal percussion drilling method was introduced to address challenges associated with drilling thick, high-aspect-ratio holes. A systematic comparison was conducted among four drilling methods: percussion drilling, trepanning drilling, N-sided polygon drilling, and a hybrid method combining polygonal percussion drilling with trepanning drilling. The findings demonstrated that percussion drilling effectively controls heat accumulation, producing microholes with uniform profiles, minimal taper, low roughness, and a thin recast layer, capable of machining microholes with a diameter of less than 0.5 mm, an aspect ratio of 29, and a taper of 0.08°. In contrast, trepanning drilling generated straight hole walls but suffered from higher roughness and greater thermal damage. N-sided polygon drilling achieved clean surfaces with minimal taper but exhibited pronounced wall flaring and the thickest recast layer. The hybrid method offers a balanced performance profile and is particularly well-suited for larger-diameter holes characterized by a high aspect ratio of 11 and a very low taper angle of 0.27°. Microstructural analysis of deep holes produced by the hybrid method revealed depth-dependent variations in recast layer thickness and distinct evolutionary patterns in the peri-hole microstructure. EBSD analysis was performed on the upper, middle, and lower sections of the hole to map crystallographic changes. Combined with hardness testing, these analyses elucidated a strong correlation between grain morphology and localized hardness variations.
镍基合金对于在高温下运行的重型燃气轮机部件至关重要。本研究探讨了准连续波(QCW)光纤激光器在这些材料中钻取高纵横比孔的潜力。为了抑制熔融材料的再沉积,提高孔质量,研制了一种由金刚砂和硅酮组成的防飞溅涂层。此外,还引入了一种多边形冲击钻井方法,以解决钻井厚、高纵横比井眼的挑战。系统比较了冲击钻孔、环眼钻孔、n面多面体钻孔和多面体冲击钻孔与环眼钻孔相结合的混合钻孔方法。研究结果表明,冲击钻孔能有效控制热积累,形成的微孔轮廓均匀、锥度小、粗糙度低、重铸层薄,可加工直径小于0.5 mm、长径比29、锥度0.08°的微孔。相比之下,钻孔形成的是直孔壁,但粗糙度更高,热损伤更大。n面多边形钻孔以最小的锥度获得干净的表面,但表现出明显的壁扩和最厚的重铸层。混合方法提供了平衡的性能轮廓,特别适合于大直径的井眼,其特点是高纵横比为11,锥角非常低,为0.27°。对混合方法制备的深孔进行显微组织分析,揭示了重铸层厚度随深度的变化和孔周显微组织的明显演化规律。对孔的上、中、下三段进行EBSD分析,绘制晶体学变化图。结合硬度测试,这些分析阐明了晶粒形貌与局部硬度变化之间的密切关系。
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引用次数: 0
Effect of process parameters on the dimension and morphology of laser cladded WC-Ni composite coatings prepared by picosecond laser surface texturing 工艺参数对皮秒激光表面织构制备WC-Ni复合涂层尺寸和形貌的影响
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-06 DOI: 10.1016/j.optlastec.2026.114874
Guangpei Lin , Guangyuan Yu , Zhaobing Cai , Le Gu , Zhen Dong , Peng Zhang , Qiwei Wang , Jun Wang , Xingchen Yan , Bingwen Lu
This study employs picosecond ultrafast lasers to prepare laser surface textures (LST) on WC-Ni composite coatings prepared by laser cladding. It systematically investigates the effects of laser power and scanning speed on texture morphology, dimensional characteristics, and ablation mechanisms. Furthermore, the improvement of coating tribological properties by LST was evaluated. The results indicate that texture diameter and depth increase with higher laser power but decrease with faster scanning speed, and the longitudinal dimensions (depth) exhibiting greater sensitivity to parameter variations. By combining response surface methodology (RSM) and ablation simulation reveals that texture morphology can be precisely controlled by adjusting power and scanning speed, and the scanning speed significantly affects dimensional characteristics. The material removal mechanism is primarily dominated by phase explosion-induced vaporization, accompanied by plasma plume ejection. Morphological analysis reveals that the original phase structure of the coating can be preserved while effectively removing material under complete ablation conditions, and nanoscale features can be induced. Tribological testing indicates that compared to the untextured coating (LST-0), the textured coating (LST-5) prepared using optimized parameters exhibits a reduction of approximately 21.5% in the average coefficient of friction and 34% in the wear rate under large loads. This is primarily attributed to the textured pits capturing wear debris to form a stable solid lubrication layer, while effectively isolating hard particles, significantly suppressing three-body wear. This study provides a systematic theoretical basis and process window for picosecond laser surface texturing of metal-ceramic composite coatings, confirming its effectiveness and application potential in enhancing wear resistance.
本研究利用皮秒超快激光在激光熔覆制备的WC-Ni复合涂层上制备激光表面织构(LST)。系统地研究了激光功率和扫描速度对织构形貌、尺寸特征和烧蚀机理的影响。并对LST对涂层摩擦学性能的改善进行了评价。结果表明:激光功率越大,织构直径和深度越大,扫描速度越快,织构深度越小;纵向尺寸(深度)对参数变化的敏感性越强;将响应面法(RSM)与烧蚀模拟相结合,发现可以通过调节功率和扫描速度来精确控制纹理形态,并且扫描速度对尺寸特性有显著影响。材料的去除机制主要以相爆汽化为主,并伴有等离子体羽流喷射。形貌分析表明,在完全烧蚀条件下,涂层在有效去除材料的同时仍能保持原有的相结构,并能诱导出纳米尺度的特征。摩擦学测试表明,与无织构涂层(LST-0)相比,使用优化参数制备的织构涂层(LST-5)在大载荷下的平均摩擦系数降低了约21.5%,磨损率降低了34%。这主要是由于织构凹坑捕获磨损碎屑形成稳定的固体润滑层,同时有效隔离硬颗粒,显著抑制三体磨损。本研究为皮秒激光表面织构金属陶瓷复合涂层提供了系统的理论基础和工艺窗口,证实了其在增强耐磨性方面的有效性和应用潜力。
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引用次数: 0
The mechanism of UV-induced efficient chemical reaction rate and processing efficiency in photochemical mechanical polishing of yttrium aluminum garnet 紫外诱导钇铝石榴石光化学机械抛光中高效化学反应速率和加工效率的机理
IF 5 2区 物理与天体物理 Q1 OPTICS Pub Date : 2026-06-01 Epub Date: 2026-02-06 DOI: 10.1016/j.optlastec.2026.114898
Xingchen Guo, Zhigang Dong, Renke Kang, Shang Gao
The surface quality of yttrium aluminum garnet (YAG) can directly affect its damage threshold. Photochemical mechanical polishing (PCMP) is a promising method to improve the processing efficiency of YAG. However, the mechanism by which UV affects processing efficiency is unclear. This paper comprehensively investigates the mechanism by which UV affects the chemical reaction rate and processing efficiency in PCMP of YAG. The effects of factors on surface roughness, morphology, and material removal rate were analyzed through a series of experiments. The chemical reaction rate was characterized by oxidation–reduction potential (ORP). Theoretically, the optimal parameters were obtained by investigating UV distribution characteristics and their effective irradiation region. The results indicate that increasing the UV intensity and irradiation area can promote processing efficiency. Under optimal conditions, the material removal rate can be increased by 29%, and the surface roughness can be decreased by 37%, resulting in a smoother surface. The above findings provide a new approach and theoretical basis for further enhancing the processing performance of PCMP.
钇铝石榴石(YAG)的表面质量直接影响其损伤阈值。光化学机械抛光(PCMP)是一种很有前途的提高YAG加工效率的方法。然而,紫外线影响加工效率的机制尚不清楚。本文全面探讨了紫外光对YAG的PCMP化学反应速率和加工效率的影响机理。通过一系列实验分析了各因素对表面粗糙度、形貌和材料去除率的影响。化学反应速率用氧化还原电位(ORP)表征。理论上,通过研究紫外分布特性及其有效照射区域,得到了最佳参数。结果表明,增加紫外强度和辐照面积可以提高加工效率。在最佳条件下,材料去除率可提高29%,表面粗糙度可降低37%,表面更光滑。上述研究结果为进一步提高PCMP的处理性能提供了新的途径和理论依据。
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Optics and Laser Technology
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