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An all-optical approach for the precise quantification of residual stress in the shot-peened structures based on laser-induced Rayleigh waves 基于激光诱导瑞利波的全光学方法,用于精确量化喷丸强化结构中的残余应力
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-10 DOI: 10.1016/j.optlastec.2024.111756

An all-optical method for precisely measuring of residual stress in the submillimeter depth of shot-peened structures is proposed, based on laser-induced Rayleigh waves. First, a finite element analysis is conducted to elucidate the correlation between Rayleigh wave velocity and surface roughness. The velocity of Rayleigh waves in a stress-relieved, shot-peened specimen is then established as a baseline, effectively eliminating the influence of microstructural alterations such as grain refinement and work hardening on the Rayleigh wave velocity. By numerically simulating velocity variations across different stress levels, the acoustoelastic constant of Rayleigh waves in TB6 titanium alloy is accurately determined. Additionally, the optimized frequency of Rayleigh waves is identified, enabling the precise measurement of average residual stress within the shot-peening depth. In this study, the complex interaction between surface roughness and microstructural changes on Rayleigh wave velocity is rigorously controlled through meticulous experimental design, ensuring accurate residual stress measurements using an all-optical approach. The average residual stress, quantified using laser-induced Rayleigh waves under varying shot-peening intensities, aligns closely with results from X-ray diffraction and blind hole drilling methods, demonstrating the high efficacy and reliability of the proposed methodology.

本文提出了一种基于激光诱导瑞利波的全光学方法,用于精确测量喷丸强化结构亚毫米深度的残余应力。首先,进行了有限元分析,以阐明瑞利波速度与表面粗糙度之间的相关性。然后将应力释放、喷丸强化试样中的瑞利波速度确定为基线,有效消除了晶粒细化和加工硬化等微结构变化对瑞利波速度的影响。通过数值模拟不同应力水平下的速度变化,准确确定了 TB6 钛合金中瑞利波的声弹性常数。此外,还确定了瑞利波的优化频率,从而能够精确测量喷丸深度内的平均残余应力。在这项研究中,通过缜密的实验设计,严格控制了表面粗糙度和微观结构变化对瑞利波速度的复杂交互作用,确保使用全光学方法精确测量残余应力。在不同的喷丸强度下,利用激光诱导瑞利波量化的平均残余应力与 X 射线衍射和盲孔钻探方法的结果非常吻合,证明了所提出方法的高效性和可靠性。
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引用次数: 0
Study of femtosecond laser induced periodic structure on amorphous silicon films and crystallization characteristics 非晶硅薄膜上的飞秒激光诱导周期结构及结晶特性研究
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-10 DOI: 10.1016/j.optlastec.2024.111764

The large area and uniform laser-induced periodic surface structure has a wide range of industrial application potential. The effect of the laser beam scanning velocity and laser fluence on the large-area fabrication of Laser-Induced Periodic Surface Structures (LIPSS), on 50 nm thickness a-Si thin films, is investigated. The results show that the formation and crystallization changes of LIPSS structure are obviously related to the scanning speed and laser fluence. In addition to surface morphology, the crystallinity of polycrystalline silicon can also be controlled by laser parameters. Based on these results, we applied direct laser induced periodic surface structuring to drive the phase transition from amorphous silicon into polycrystalline silicon. And prepare the periodic fringe structure of polycrystalline silicon with good crystallization and regular structure. By changing the polarization direction of the incident laser, the periodic surface structure with specific orientation can be obtained, and the surface of the material can be endowed with significant optical properties. When the prepared polycrystalline silicon periodic structure samples with different orientations are put into dark field microscope, the different color effects of the samples can be observed.

大面积、均匀的激光诱导周期表面结构具有广泛的工业应用潜力。本文研究了激光束扫描速度和激光能量对在 50 nm 厚的非晶硅薄膜上大面积制作激光诱导周期表面结构(LIPSS)的影响。结果表明,LIPSS 结构的形成和结晶变化与扫描速度和激光能量有明显的关系。除了表面形貌,多晶硅的结晶度也可以通过激光参数来控制。基于这些结果,我们应用激光直接诱导周期性表面结构来驱动从非晶硅到多晶硅的相变。并制备出结晶良好、结构规整的多晶硅周期性边缘结构。通过改变入射激光的偏振方向,可获得具有特定取向的周期性表面结构,并赋予材料表面显著的光学特性。将制备的具有不同取向的多晶硅周期结构样品放入暗视野显微镜中,可以观察到样品的不同颜色效果。
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引用次数: 0
The challenges and focuses on plastic welding by picosecond laser in the field of camera module assembly 用皮秒激光进行塑料焊接在照相机模块组装领域的挑战和重点
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-10 DOI: 10.1016/j.optlastec.2024.111751

Polycarbonate (PC) and cyclic olefin copolymers (COC) are extensively employed in optical lenses due to their exceptional optical properties. However, mechanical clamping forces connecting lenses to each other and barrel within the camera module assembly (CMA) can lead to image quality degradation. Laser welding of plastics has emerged as an innovative technique for addressing this issue. Picosecond laser welding has successfully achieved joints between PC to PC, PC to COC, and COC to COC under optical contact (OC) and non-optical contact (NOC) conditions. Comprehensive analyses of weld zone morphology and mechanical properties have revealed diffusion bonding as the mechanism for joint formation and brittle fracture as the mechanism for fracture. By contrasting the requirements of camera module assembly with these plastic joints, the joint bonding strength is deemed adequate. However, numerous challenges and limitations hinder the advancement of laser plastic welding within the CMA field. Pertinent suggestions have been provided to address these obstacles, including the optimization of welding parameters, utilization of a high-NA focal system, and surface polishing of materials. The implementation of improved laser welding techniques is expected to significantly contribute to the future development of CMA.

聚碳酸酯(PC)和环烯烃共聚物(COC)因其优异的光学性能而被广泛应用于光学镜头中。然而,在相机模组组件(CMA)中,镜片与镜筒之间的机械夹紧力会导致图像质量下降。塑料激光焊接已成为解决这一问题的创新技术。在光学接触(OC)和非光学接触(NOC)条件下,皮秒激光焊接成功实现了 PC 与 PC、PC 与 COC 以及 COC 与 COC 之间的焊接。对焊接区形态和机械性能的综合分析表明,扩散接合是接头形成的机理,而脆性断裂则是接头断裂的机理。通过将摄像头模块组装的要求与这些塑料接头进行对比,我们认为接头的结合强度是足够的。然而,众多挑战和限制阻碍了激光塑料焊接在 CMA 领域的发展。针对这些障碍提出了相关建议,包括优化焊接参数、使用高 NA 聚焦系统和材料表面抛光。改良激光焊接技术的实施有望极大地促进 CMA 的未来发展。
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引用次数: 0
High-efficiency self-frequency-shifted solitons generation in an erbium-doped fiber laser system 在掺铒光纤激光器系统中产生高效率自频移孤子
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-10 DOI: 10.1016/j.optlastec.2024.111769

We demonstrate here high-efficiency self-frequency-shifted soliton generation in standard single-mode fiber (SMF). Pulse with 80.96-MHz repetition rate passing through a length of 5.5-m fiber, Raman soliton with an energy of as much as 4.8 nJ was generated by pump pulse with an energy of 5.7 nJ, corresponding to an efficiency of nearly 85 %. Wavelength shifting of Raman soliton is fully investigated by controlling the input pulse energy, fiber length, and polarization state, resulting over 440 nm wavelength tuning range 1600–2040 nm. As the length of SMF is shortened to 0.5 m, Raman soliton pulses with energy and pulse duration of 3 nJ, 80 fs at 1700 nm and 6 nJ, 75 fs at 1820 nm are generated respectively, and the output average power keeps stable with a root-mean-square value of 0.7 % in four hours measurement. The proposed demonstration provides an easy-to-build, stable, high efficiency tunable laser source for multiphoton imaging.

我们在此展示了在标准单模光纤(SMF)中产生高效率自频移孤子的过程。重复频率为 80.96 MHz 的脉冲通过长度为 5.5 m 的光纤,能量为 5.7 nJ 的泵浦脉冲产生了能量高达 4.8 nJ 的拉曼孤子,效率接近 85%。通过控制输入脉冲能量、光纤长度和偏振态,拉曼孤子的波长偏移得到了充分研究,波长调谐范围为 1600-2040 nm,超过了 440 nm。当 SMF 的长度缩短到 0.5 m 时,在 1700 nm 波长处产生的拉曼孤子脉冲能量和脉冲持续时间分别为 3 nJ、80 fs,在 1820 nm 波长处产生的拉曼孤子脉冲能量和脉冲持续时间分别为 6 nJ、75 fs,在四小时的测量中,输出平均功率保持稳定,均方根值为 0.7%。该演示为多光子成像提供了一种易于构建、稳定、高效的可调谐激光源。
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引用次数: 0
A comparative study on MHz and GHz bursts addressing the polarization-based control of laser-induced modifications in fused silica 针对基于偏振的熔融石英激光诱导改性控制的 MHz 和 GHz 脉冲串比较研究
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-10 DOI: 10.1016/j.optlastec.2024.111289

Self-filamentation of laser beams is widely used in glass scribing. However, the scribing speed is usually limited due to a small transverse damage zone of the modifications. Therefore, the processing time could be improved by forming controllable cracks. In this paper, we demonstrate a polarization-based control of cracks formed using burst regime. To the best of our knowledge, this is the first time a volumetric laser-induced crack control by polarization is reported inside fused silica. This research also includes a comparative study of MHz and GHz burst regimes on modification lengths and positions. The GHz burst is shown to be more advantageous over the MHz regime, as it allows forming more uniform modifications with longer cracks. However, both MHz and GHz bursts are eligible for controllable crack formation. At the polarization-controlled regime modification longitudinal lengths reached up to 1 mm and transverse lengths up to 32 μm. These results indicate that filamentation scribing using bursts has the potential to increase the scribing speeds up to tens of meters per second.

激光束的自纤化被广泛应用于玻璃划片。然而,由于修改的横向损伤区域较小,划线速度通常会受到限制。因此,可以通过形成可控裂纹来缩短加工时间。在本文中,我们展示了一种基于偏振的裂纹控制方法。据我们所知,这是首次报道在熔融石英内部通过偏振进行体积激光诱导裂纹控制。这项研究还包括对 MHz 和 GHz 爆裂机制在修改长度和位置方面的比较研究。结果表明,吉赫猝发比兆赫机制更有优势,因为它可以形成更均匀的改性和更长的裂纹。不过,MHz 和 GHz 脉冲串均可用于可控裂纹形成。在极化控制机制下,改性的纵向长度可达 1 毫米,横向长度可达 32 微米。这些结果表明,使用脉冲串进行丝状划线有可能将划线速度提高到每秒数十米。
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引用次数: 0
Room temperature high-power TEM00 mode beam from bulk solid-state laser without water cooling 无水冷散装固体激光器发出的室温高功率 TEM00 模式光束
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-10 DOI: 10.1016/j.optlastec.2024.111630

Obtaining high power, high beam quality, and high efficiency laser sources has always been one of the important development goals in solid-state laser technology. However, up to now, hundred-watt TEM00 mode (large-volume) beams directly from simple solid-state lasers without liquid cooling are not available. To overcome these challenges, here we propose a new approach based on the principle of low thermal effect and the power superposition method. By doing so, at room temperature, a 131 W TEM00 mode is obtained from the simplest Nd:YAG laser. Importantly, the laser can work stably for a long time (root mean square: 0.307 % over 3 h), and the gain medium is cooled by a fan. This demonstration promises to upgrade high-power and high beam quality applications for solid-state laser sources.

获得高功率、高光束质量和高效率的激光源一直是固体激光技术的重要发展目标之一。然而,到目前为止,还无法直接从简单的固体激光器中获得无需液体冷却的百瓦 TEM00 模式(大体积)光束。为了克服这些挑战,我们在此提出了一种基于低热效应原理和功率叠加法的新方法。这样,在室温下,最简单的 Nd:YAG 激光器就能产生 131 W 的 TEM00 模式。重要的是,该激光器可长时间稳定工作(3 小时内均方根为 0.307%),增益介质由风扇冷却。该演示有望提升固态激光源的高功率和高光束质量应用。
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引用次数: 0
High quality nanogratings far beyond diffraction limits on silicon efficiently fabricated using femtosecond laser dual-beam interference direct writing 利用飞秒激光双光束干涉直接写入技术在硅片上高效制造出远超衍射极限的高质量纳米研磨层
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-09 DOI: 10.1016/j.optlastec.2024.111505

This study demonstrated a femtosecond laser dual-beam interference direct writing (DBIDW) method for fabricating high-quality nanogratings on silicon. The nanogratings had Λ/2, Λ/3, and Λ/4 periods, with Λ slightly smaller than the laser wavelength. The grating stripes exhibited extremely smooth and straight edges, with an average line edge roughness (LER) of 2.23 nm and a difference in structural orientation angle (DSOA) of 2.3°. The formation mechanism involves interference enhancement inducing nanoplasma formation in periodic stripes, while local asymmetric enhancement by surface plasmons significantly increases light intensity inside the nanogrooves. This method greatly reduces thermal effects and debris deposition, offering significant advantages for high-efficiency, low-cost, large-area nanolithography.

这项研究展示了一种飞秒激光双光束干涉直写(DBIDW)方法,用于在硅片上制造高质量的纳米压痕。纳米光栅的周期分别为Λ/2、Λ/3和Λ/4,其中Λ略小于激光波长。光栅条纹的边缘非常光滑平直,平均线边缘粗糙度(LER)为 2.23 nm,结构取向角差值(DSOA)为 2.3°。其形成机制包括干涉增强诱导周期性条纹中纳米等离子体的形成,而表面等离子体的局部不对称增强显著提高了纳米沟槽内的光强度。这种方法大大降低了热效应和碎片沉积,为高效、低成本、大面积纳米光刻技术提供了显著优势。
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引用次数: 0
Parameter optimization for in-situ synthesized TiB2/TiC particle composite coatings by laser cladding based on OOA-RFR and U-NSGA-III 基于 OOA-RFR 和 U-NSGA-III 的激光熔覆原位合成 TiB2/TiC 粒子复合涂层的参数优化
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-09 DOI: 10.1016/j.optlastec.2024.111755

During laser cladding, the in-situ synthesis of ceramic particles in the coatings can further enhance the performance of the coatings. However, current research lacks a method to predict and optimize the in-situ synthesized composite coatings. Therefore, in this paper, laser power, scanning speed, powder feeding speed, overlap rate, and the content of Ti and B4C mixed powder were used as experimental factors to optimize the powder utilization, surface flatness, and microhardness of the coatings. The random forest optimized by the osprey optimization algorithm was used as the predictive model and the unified non-dominated sorting genetic algorithm III was used for optimization. The microhardness of the optimized coatings was enhanced due to the in-situ synthesized TiB2/TiC particles, and the particles were dispersed within the composite coating. The powder utilization of the composite coating under the optimum process parameters was 72.18%, the surface flatness was 81.96% and the microhardness was 712.3 HV1.0. The relative errors were all lower than 3%, and the hardness was 5.76% higher than that of the substrate. Therefore, this method can provide a reference for the optimization of process parameters for in-situ synthesized composite coatings.

在激光熔覆过程中,涂层中陶瓷颗粒的原位合成可以进一步提高涂层的性能。然而,目前的研究缺乏对原位合成复合涂层进行预测和优化的方法。因此,本文将激光功率、扫描速度、送粉速度、重叠率以及 Ti 和 B4C 混合粉的含量作为实验因素,以优化涂层的粉末利用率、表面平整度和显微硬度。采用osprey优化算法优化的随机森林作为预测模型,并使用统一非支配排序遗传算法III进行优化。由于原位合成了 TiB2/TiC 颗粒,且颗粒分散在复合涂层中,因此优化涂层的显微硬度得到了提高。在最佳工艺参数下,复合涂层的粉末利用率为 72.18%,表面平整度为 81.96%,显微硬度为 712.3 HV1.0。相对误差均小于 3%,硬度比基体高 5.76%。因此,该方法可为原位合成复合涂层的工艺参数优化提供参考。
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引用次数: 0
Study on impact damage characteristic parameters and threshold model for composite material laminates 复合材料层压板的冲击损伤特征参数和阈值模型研究
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-09 DOI: 10.1016/j.optlastec.2024.111744

Laser shock interface bonding force detection technology has significant advantages in assessing the bonding strength of adhesively bonded composite structures. However, current research methods rely on dynamic monitoring of the shock process combined with post-impact microscopic imaging for damage status determination. This approach presents challenges such as a cumbersome process, difficulty in standardizing damage scales, inconsistency between laboratory and field data types and their physical meanings, and limited generalizability of test results. This paper establishes a “mass-spring-damper” response theory model for laser-shocked composite plate structures and introduces a new damage characterization parameter, R. This parameter reflects the residual vibrational energy post-impact and can serve as a threshold indicator for damage determination. By establishing a relationship between laser parameters and the R value, the model facilitates rapid identification of damage stages and quantifies internal damage status with the established threshold model. The model accuracy is validated using laser shock data from two sets of T300 composite laminates. This method addresses the challenges of direct quantification and unified assessment across parameters, providing a reliable basis for parameter selection in engineering applications.

激光冲击界面粘合力检测技术在评估粘合复合结构的粘合强度方面具有显著优势。然而,目前的研究方法依赖于对冲击过程的动态监测,并结合冲击后的显微成像来确定损伤状态。这种方法面临着诸多挑战,如过程繁琐、难以统一损坏尺度、实验室和现场数据类型及其物理意义不一致,以及测试结果的通用性有限。本文建立了激光冲击复合板结构的 "质量-弹簧-阻尼 "响应理论模型,并引入了新的损伤表征参数 R。通过建立激光参数与 R 值之间的关系,该模型有助于快速识别损伤阶段,并利用已建立的阈值模型量化内部损伤状态。利用两组 T300 复合材料层压板的激光冲击数据验证了模型的准确性。该方法解决了直接量化和跨参数统一评估的难题,为工程应用中的参数选择提供了可靠的依据。
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引用次数: 0
Directly writing multicomponent plasmonic nanocavities based on fs-laser induced photo-mechanical spallation 基于 fs 激光诱导的光机械剥落直接写入多组分质子纳米腔
IF 4.6 2区 物理与天体物理 Q1 OPTICS Pub Date : 2024-09-09 DOI: 10.1016/j.optlastec.2024.111752

Multicomponent plasmonic nanostructures exhibit enhanced resonant coupling and unique energy dissipation mechanisms, demonstrating out-standing application potential. However, the controllable fabrication of multicomponent plasmonic nanostructures in terms of composition, shape, and size, remains highly challenging. In this paper, we propose a method for controllable fabrication of multicomponent plasmonic nanocavity arrays through femtosecond laser directly writing. Based on the optically induced mechanical spallation effect, in-situ controllable direct writing of Au-Ag nanocavities was achieved and the size could be tuned within the range of 700 nm to 20 μm in diameter and 300 nm to 1.3 μm in height. The Au-Ag nanocavity structure showing a limit detection concentration of 10-14 M of rhodamine (R6G) and an enhancement factor of 1.27 × 108. Furthermore, the structure exhibited excellent physical and chemical stability, with a maxi-mum relative standard deviation of 3.02 % after exposure to air two months. In addition, other kinds of metal (Ag-Al) were also fabricated successfully, revealing highly universality of the fabrication method and making the method highly promising for widely applications.

多组分质子纳米结构具有更强的共振耦合能力和独特的能量耗散机制,显示出卓越的应用潜力。然而,多组分质子纳米结构在组成、形状和尺寸方面的可控制造仍然极具挑战性。在本文中,我们提出了一种通过飞秒激光直接写入可控制造多组分质子纳米腔阵列的方法。基于光学诱导的机械剥落效应,实现了金银纳米腔体的原位可控直接写入,其尺寸可在直径 700 nm 至 20 μm 和高度 300 nm 至 1.3 μm 的范围内调节。金银纳米空腔结构的罗丹明(R6G)极限检测浓度为 10-14 M,增强因子为 1.27 × 108。此外,该结构还具有出色的物理和化学稳定性,在暴露于空气中两个月后,其最大相对标准偏差为 3.02%。此外,还成功制备了其他种类的金属(Ag-Al),显示了该制备方法的高度通用性,使该方法具有广泛的应用前景。
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引用次数: 0
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Optics and Laser Technology
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