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Effect of duplex surface treatment on the impact properties of maraging steel produced by laser powder bed fusion 双相表面处理对激光粉末床熔融法生产的马氏体时效钢冲击性能的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-05-09 DOI: 10.1177/00325899241253271
T. Tekin, L. Maines, F. Naclerio, R. Ipek, A. Molinari
The impact properties of an L-PBF 18Ni-300 maraging steel were investigated after different heat and duplex (nitriding and PVD coating) surface treatments. Impact energy is almost isotropic. Contrary to expectations, impact energy is not decreased by surface treatments, since the effect of surface embrittlement of nitriding is compensated by the increase in the austenite content. An important role is played by the geometry of the notch where the surface hardening is lower than in the flat surface of the Charpy specimens.
研究了一种 L-PBF 18Ni-300 马氏体时效钢在经过不同的热处理和双相(氮化和 PVD 涂层)表面处理后的冲击性能。冲击能几乎是各向同性的。与预期相反,冲击能并没有因表面处理而降低,因为氮化的表面脆性效应被奥氏体含量的增加所补偿。缺口的几何形状起了重要作用,因为缺口的表面硬化程度低于夏比试样的平面。
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引用次数: 0
Characteristic analysis of high-speed steel powder prepared by gas atomisation 气体雾化制备高速钢粉末的特性分析
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-04-24 DOI: 10.1177/00325899241248995
Deyin Zhang, Tianyu Lu, Xu Hao, Jiyang Tian, Ying Yu, Baorui Jia, Haoyang Wu, Mingli Qin, Xuanhui Qu
The performance of high-speed steel (HSS) powder is a prerequisite for the preparation of high-performance powder metallurgy HSS. The physical properties, microstructure, and solidification characteristics of HSS powder prepared by nitrogen gas atomisation were systematically studied and analysed in detail. For the atomised TPM558 HSS powder, the morphology is spherical and the particle size distribution is wide. The smooth small particles of satellite powder attach to the surface of large particles. Shrinkage pits caused by solidification shrinkage exist on the surface of large particles. The average cooling rate is between 104 and 106 K·s−1, with the increase of cooling rate, the powder surface tends to be smooth, and the grain structure is transformed in the order of cellular to dendritic to radial. The single powder particle surface shows fine-equiaxed grains, while the internal presents columnar grains. The crystalline phases of the powder are austenite, ferrite, martensite, and carbide, and the carbide includes MC carbide with face-centred structure and M2C carbide with hexagonal structure. The average nano-hardness of the powder is 9.93 GPa, resulting in poor formability, and it can be pressed and formed only after adding binder.
高速钢(HSS)粉末的性能是制备高性能粉末冶金高速钢的先决条件。本文对氮气雾化制备的高速钢粉末的物理性能、微观结构和凝固特性进行了系统研究和详细分析。对于雾化的 TPM558 高速钢粉末,其形貌为球形,粒度分布较宽。卫星粉末的光滑小颗粒附着在大颗粒表面。大颗粒表面存在凝固收缩造成的收缩坑。平均冷却速率在 104 至 106 K-s-1 之间,随着冷却速率的增加,粉末表面趋于光滑,晶粒结构按蜂窝状到树枝状再到放射状的顺序转变。单个粉末颗粒表面呈现细等轴晶粒,内部则呈现柱状晶粒。粉末的结晶相为奥氏体、铁素体、马氏体和碳化物,碳化物包括面心结构的 MC 碳化物和六方结构的 M2C 碳化物。粉末的平均纳米硬度为 9.93 GPa,因此成型性较差,只有在添加粘结剂后才能压制成型。
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引用次数: 0
Potential of powder metallurgical methods to fabricate Fe-6.5Si soft magnetic components 粉末冶金法制造 Fe-6.5Si 软磁元件的潜力
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-04-18 DOI: 10.1177/00325899241247319
I. Lindemann-Geipel, T. Mix, M. Thamm, C. Höhnel, B. Weise, K. Reuter, A. Kirchner, T. Weißgärber
The soft magnetic Fe-6.5Si alloy is well known for its excellent soft magnetic properties but its usage is limited due to fabricational constrains by conventional methods. Powder metallurgical processing of Fe-6.5Si is possible by a variety of different methods shown here, sinter-based screen printing (SP), electron beam powder bed fusion (E-PBF) and field-assisted sintering (field-assisted sintering/spark plasma sintering, FAST/SPS). The microstructure of the components varies strongly by process and powder used which is directly influencing their soft magnetic properties. The correlation between powder properties and processing parameters on the structural and magnetic properties is established. Lowest coercivity ( H c = 7 A m−1) is achieved by E-PBF due to large grain size minimising hysteresis losses necessary for direct current applications. SP can provide sheets with low coercivity ( H c = 21 A m−1) and adjustable thickness reducing eddy current losses especially suitable for alternating current application at higher frequencies. FAST/SPS can be used for a large range of powder particle sizes which is suitable to tune the soft magnetic properties in a wide range between 40 and 210 A m−1.
软磁 Fe-6.5Si 合金以其卓越的软磁特性而闻名,但由于传统制造方法的限制,其使用受到了限制。铁-6.5Si的粉末冶金加工有多种不同方法,如烧结式丝网印刷(SP)、电子束粉末床熔融(E-PBF)和现场辅助烧结(现场辅助烧结/火花等离子烧结,FAST/SPS)。元件的微观结构因工艺和所用粉末的不同而有很大差异,这直接影响了它们的软磁特性。粉末特性和加工参数对结构和磁性能的影响是相互关联的。由于晶粒尺寸大,直流应用所需的磁滞损耗最小,E-PBF 可实现最低矫顽力(H c = 7 A m-1)。SP 可提供低矫顽力(H c = 21 A m-1)的薄片,厚度可调,减少了涡流损耗,特别适合高频交流电应用。FAST/SPS 可用于较大范围的粉末粒度,适合在 40 到 210 A m-1 的宽范围内调整软磁特性。
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引用次数: 0
Günter Petzow 1926–2024 – Obituary 冈特-彼得佐夫 1926-2024 - 讣告
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-03-19 DOI: 10.1177/00325899241238063
Gerhard M. Schneider, Ing. Frank Mücklich, Stefan Klein
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引用次数: 0
Microstructure, material characteristics and mechanical properties of CoMoNiTa3 medium-entropy alloys through the vacuum hot pressing process 通过真空热压工艺获得 CoMoNiTa3 中熵合金的微观结构、材料特性和机械性能
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-03-01 DOI: 10.1177/00325899241235069
K. Huang, Shih-Hsien Chang, Yong-Jay Lin
This work fabricated CoMoNiTa3 medium-entropy alloys using the vacuum hot pressing process of powder metallurgy technology. Micron-grade cobalt (6.3 μm), molybdenum (13.2 μm), nickel (2.4 μm) and tantalum powders (25.0 μm) were combined using ball milling. The experiments utilised various hot pressing temperatures (1000, 1050, 1100, and 1150 °C) and hot pressing pressures (20, 35, and 50 MPa) to identify the optimal parameters for CoMoNiTa3 alloys, while simultaneously investigating the differences in microstructures. The experimental results reveal that the optimal hot pressing parameters of this alloy were 1100 °C at 50 MPa for 1 h. The sintering density was enhanced to 9.65 ± 0.01 g cm−3, while the hardness, transverse rupture strength, and flexural modulus reached 85.5 ± 0.1 HRA, 1370.3 ± 90.1 MPa and 168.6 ± 12.7 GPa, respectively. Moreover, the electrical conductivity was 6.53 ± 0.13 × 104 S cm−1. Furthermore, the electron probe microanalyser, electron backscatter diffraction, and transmission electron microscopy results confirmed the face-centred cubic solid solution, Ni3Ta, and μ phases of the CoMoNiTa3 structure, and no preferred grain orientation was found.
这项研究利用粉末冶金技术的真空热压工艺制作了 CoMoNiTa3 中等熵合金。微米级钴粉(6.3 μm)、钼粉(13.2 μm)、镍粉(2.4 μm)和钽粉(25.0 μm)通过球磨结合在一起。实验采用了不同的热压温度(1000、1050、1100 和 1150 ℃)和热压压力(20、35 和 50 兆帕),以确定 CoMoNiTa3 合金的最佳参数,同时研究微观结构的差异。实验结果表明,该合金的最佳热压参数为 1100 °C、50 兆帕、1 小时。烧结密度提高到 9.65 ± 0.01 g cm-3,硬度、横向断裂强度和弯曲模量分别达到 85.5 ± 0.1 HRA、1370.3 ± 90.1 MPa 和 168.6 ± 12.7 GPa。此外,导电率为 6.53 ± 0.13 × 104 S cm-1。此外,电子探针显微分析仪、电子反向散射衍射和透射电子显微镜结果证实了 CoMoNiTa3 结构中的面心立方固溶体、Ni3Ta 和 μ 相,并且没有发现优先晶粒取向。
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引用次数: 0
Effect of surface modification of metal powders (by aluminum stearate) on the properties of metal injection molding feedstock 金属粉末表面改性(硬脂酸铝)对金属注射成型原料性能的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-31 DOI: 10.1177/00325899231212626
Haihong Ma, Shuncheng Fang, Zhengfa Zhou, F. Ren, Weibing Xu, Guoming Chen
Metal injection molding (MIM) is a net-forming technology for manufacturing miniature metal parts, which can improve the manufacturing accuracy of complex-shaped parts. In this study, aluminum stearate was used to modify the 17-4PH stainless steel powder, the binder was composed of (PMMA) and (PEG) with the volume ratio of 7:3. The effects of aluminum stearate surfactant amount on the feedstock viscosity, water debinding rate and thermal debinding shape were studied. The results showed that the coating of aluminum stearate breaks the agglomeration between the powders and decreases the viscosity of the feedstock. When the addition of aluminum stearate was 0.6wt% of the powder mass, the melt index, density and flexural modulus of the feedstock were 81.5 g/10 min, 5.44 g/cm3, and 1643Mpa, respectively, and the thermal debinding shape retention was the best of all debinded parts. However, too much aluminum stearate makes the feedstocks thicker and the green part weaker.
金属注射成型(MIM)是一种制造微型金属零件的净成形技术,可提高复杂形状零件的制造精度。本研究采用硬脂酸铝对 17-4PH 不锈钢粉末进行改性,粘合剂由(PMMA)和(PEG)组成,体积比为 7:3。研究了硬脂酸铝表面活性剂用量对原料粘度、水脱粘率和热脱粘形状的影响。研究结果表明,硬脂酸铝的涂覆可以打破粉末之间的团聚,降低原料的粘度。当硬脂酸铝的添加量为粉末质量的 0.6wt% 时,原料的熔融指数、密度和弯曲模量分别为 81.5 g/10min、5.44 g/cm3 和 1643Mpa,热脱胶形状保持率是所有脱胶部件中最好的。然而,过多的硬脂酸铝会使原料变厚,绿色部件变弱。
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引用次数: 0
Assessing the mechanical properties of out-of-specification additive manufacturing Ti-6Al-4V powder recycled through field-assisted sintering technology (FAST) 评估通过现场辅助烧结技术(FAST)回收的不合规格增材制造 Ti-6Al-4V 粉末的机械性能
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-31 DOI: 10.1177/00325899231216673
N. Weston, Dennis Premoli, Thomas Childerhouse, Oliver Levano Blanch, Martin Jackson
A gas atomised Ti-6Al-4V powder, classified as out-of-specification for additive manufacturing (AM), was consolidated via Field-Assisted Sintering Technology (FAST). Fully dense 250 mm diameter discs with lamellar or bimodal microstructures were produced by FAST processing either above or below the β-transus temperature. Static and dynamic mechanical properties were assessed by testing full-size specimens in the ‘as-FAST’ condition. Material from both processing conditions exceeded the ASTM Ti-6Al-4V powder metallurgy requirements for yield/tensile strength and elongation. Furthermore, material from the edge of the disc processed below the β-transus temperature meets ASTM requirements for wrought Ti-6Al-4V. Fatigue performance also compared favourably with conventionally processed Ti-6Al-4V. This work establishes that surplus AM powders can be successfully recycled via the one-step FAST process and provides confidence that this ASTM-grade material can be used in a range of applications under both static and dynamic loading, which will improve the sustainability credentials of the AM sector.
气体雾化的 Ti-6Al-4V 粉末被归类为不符合增材制造 (AM) 标准的粉末,通过现场辅助烧结技术 (FAST) 进行了固化。通过高于或低于 β 传递温度的 FAST 处理,生产出直径为 250 毫米、具有片状或双峰微结构的全致密圆盘。通过测试 "原 FAST "状态下的全尺寸试样,对静态和动态机械性能进行了评估。两种加工条件下的材料在屈服/拉伸强度和伸长率方面都超过了 ASTM Ti-6Al-4V 粉末冶金的要求。此外,在低于 β 传递温度下加工的圆盘边缘材料符合 ASTM 对锻造 Ti-6Al-4V 的要求。疲劳性能也优于传统加工的 Ti-6Al-4V。这项工作证明,剩余的 AM 粉末可以通过一步式 FAST 工艺成功回收,并使人们相信这种 ASTM 等级的材料可以在静态和动态载荷条件下用于各种应用,这将提高 AM 行业的可持续发展能力。
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引用次数: 0
Effect of mechanical milling on microstructure evolution and mechanical properties of Al–Zn–Mg–Cu–Si alloy fabricated via spark plasma sintering 机械研磨对火花等离子烧结法制造的铝锌镁铜硅合金微观结构演变和力学性能的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-31 DOI: 10.1177/00325899231212628
Junho Lee, Woocheol Shin, Jun-Ha Jeon, S. Son, Seok-Jae Lee, Jae-Gil Jung
We investigated the effect of high-energy ball milling (HEBM) on the microstructure and mechanical properties of powders and spark plasma sintered samples of an Al–Zn–Mg–Cu–Si alloy. HEBM produced a nanocrystalline powder with an average grain size of 0.16 μm while increasing the amount of solid solution and the formation of fine amorphous aluminium oxide. The sintered alloy without HEBM consisted of η-Mg(Zn,Cu,Al)2, T-Mg32(Al,Zn)49, β-Mg2Si, and Q-Al5Cu2Mg8Si6 phases. The grain size of the sintered alloy decreased from 2.66 to 0.40 μm due to the application of HEBM. The amorphous aluminium oxide phase in the milled powder was transformed into MgO particles during sintering. The formation of MgO particles caused the depletion of Mg solid solutions, which resulted in the formation of Mg-free phases during sintering. High-energy ball milling (HEBM) improved the microhardness of the sintered alloy from 94 to 134 HV owing to grain refinement and the formation of fine secondary phases and MgO particles.
我们研究了高能球磨(HEBM)对铝锌镁铜硅合金粉末和火花等离子烧结样品的微观结构和机械性能的影响。HEBM 产生了平均晶粒大小为 0.16 μm 的纳米结晶粉末,同时增加了固溶体的数量并形成了细小的无定形氧化铝。不含 HEBM 的烧结合金由 η-Mg(Zn,Cu,Al)2、T-Mg32(Al,Zn)49、β-Mg2Si 和 Q-Al5Cu2Mg8Si6 相组成。由于使用了 HEBM,烧结合金的晶粒尺寸从 2.66 μm 减小到 0.40 μm。研磨粉末中的无定形氧化铝相在烧结过程中转变为氧化镁颗粒。氧化镁颗粒的形成导致了镁固溶体的耗竭,从而在烧结过程中形成了无镁相。高能球磨(HEBM)使烧结合金的显微硬度从 94 HV 提高到 134 HV,这是由于晶粒细化以及细小次生相和氧化镁颗粒的形成。
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引用次数: 0
Gian Filippo Bocchini – Obituary 吉安-菲利波-博奇尼 - 讣告
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-30 DOI: 10.1177/00325899231217367
Alberto Molinari
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引用次数: 0
Enhancing the thermoelectric properties of bismuth antimony tellurides containing excess Te with respect to sintering temperature 随烧结温度提高含过量碲铋锑的热电特性
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-15 DOI: 10.1177/00325899231212631
Hyo Jeong Kim, Min Soo Park, G. Ha, NamHyun Kang
Bi–Te-based thermoelectric materials with excellent room-temperature properties are difficult to commercialise because of their low dimensionless figure of merit ( ZT). In this study, a powder was synthesised by adding an excess amount of Te to improve its thermoelectric performance at room temperature. The synthesised powder was sintered using spark plasma sintering at various temperatures to examine the effect of temperature-dependent behaviour of Te on the electrical resistivity and Seebeck coefficient. The excess Te-containing powder exhibited excellent electrical conductivity and Seebeck coefficient at high temperatures, and the thermal conductivity was significantly reduced. Bi0.4Sb1.6Te3+ x ( x = 2) showed a maximum room-temperature ZT of 1.57 at a sintering temperature of 450°C.
基于双碲的热电材料具有优异的室温性能,但由于其无量纲优越性(ZT)较低,很难实现商业化。本研究通过添加过量的 Te 合成了一种粉末,以提高其室温下的热电性能。使用火花等离子烧结法在不同温度下烧结合成的粉末,以检验 Te 的温度依赖性对电阻率和塞贝克系数的影响。过量的含碲粉末在高温下表现出优异的导电性和塞贝克系数,而热导率则显著降低。在烧结温度为 450°C 时,Bi0.4Sb1.6Te3+ x ( x = 2) 的最大室温 ZT 值为 1.57。
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引用次数: 0
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Powder Metallurgy
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