Pub Date : 2024-01-15DOI: 10.1177/00325899231214683
Nadimetla Thirupathi, S. Kore
Electromagnetic axial powder compaction (EMAPC) uses strong magnetic fields to compact powder metallurgy components at high speeds. Lorentz forces accelerate the punch to compact powder in EMAPC. Thus, high magnetic fields cause powder deformations in microseconds. Therefore, measuring the compact height, magnetic field distribution, and compaction velocity was difficult. No literature has reported EMAPC finite element (FE) modeling. Thus, an LS-DYNA multi-physics solver-based FE 3D model has been developed to study SS316s EMAPC. A cylindrical SS316 sample was simulated for EMAPC at various discharge energies. The powder-compressed sample's final deformation was predicted through simulation. To characterize compacted samples, sintered samples were studied for density, porosity, and microhardness. Compressed samples were microscopically examined using optical microscopy. Increased discharge energy lowers height, increases density, and microhardness. FE analysis can be used to optimize EMAPC process parameters for powder compact density and porosity.
{"title":"Finite element simulation of electromagnetic axial powder compaction of SS 316 powder","authors":"Nadimetla Thirupathi, S. Kore","doi":"10.1177/00325899231214683","DOIUrl":"https://doi.org/10.1177/00325899231214683","url":null,"abstract":"Electromagnetic axial powder compaction (EMAPC) uses strong magnetic fields to compact powder metallurgy components at high speeds. Lorentz forces accelerate the punch to compact powder in EMAPC. Thus, high magnetic fields cause powder deformations in microseconds. Therefore, measuring the compact height, magnetic field distribution, and compaction velocity was difficult. No literature has reported EMAPC finite element (FE) modeling. Thus, an LS-DYNA multi-physics solver-based FE 3D model has been developed to study SS316s EMAPC. A cylindrical SS316 sample was simulated for EMAPC at various discharge energies. The powder-compressed sample's final deformation was predicted through simulation. To characterize compacted samples, sintered samples were studied for density, porosity, and microhardness. Compressed samples were microscopically examined using optical microscopy. Increased discharge energy lowers height, increases density, and microhardness. FE analysis can be used to optimize EMAPC process parameters for powder compact density and porosity.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2024-01-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139529908","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-15DOI: 10.1177/00325899231223415
Xue Feng Wang, Li Tao Chen, Yong Sun, Zhao Zhao Lv, Yu Bo Jia, Yong Chun Guo, Hua Hui Yi
In order to uniformly distribute SiCp in the aluminium matrix and prepare SiCp/Al composites with high mechanical and damping properties, a preparation method of colloidal dispersion and suction filtration was developed. It was observed from the microstructure of the composites that the SiCp/Al composites prepared by colloidal dispersion and suction filtration method had good interfacial structures, and the interfacial reaction between SiCp and aluminium matrix was effectively inhibited. Tensile mechanical properties at room temperature and damping properties in the temperature range of 25 °C to 300 °C were tested for the SiCp/Al composites with volume fractions of 5% to 10%. The results showed that SiCp/Al composites have excellent mechanical and damping properties when the volume fraction of SiCp was 7%. This is because SiCp were uniformly distributed in the aluminium matrix, and formed a good interfacial bond with the aluminium matrix, which benefitted both the interfacial slip loss and the strengthening effect of SiCp.
{"title":"Damping and mechanical properties of SiC particles reinforced aluminium matrix composites prepared by colloidal dispersion and suction filtration method","authors":"Xue Feng Wang, Li Tao Chen, Yong Sun, Zhao Zhao Lv, Yu Bo Jia, Yong Chun Guo, Hua Hui Yi","doi":"10.1177/00325899231223415","DOIUrl":"https://doi.org/10.1177/00325899231223415","url":null,"abstract":"In order to uniformly distribute SiCp in the aluminium matrix and prepare SiCp/Al composites with high mechanical and damping properties, a preparation method of colloidal dispersion and suction filtration was developed. It was observed from the microstructure of the composites that the SiCp/Al composites prepared by colloidal dispersion and suction filtration method had good interfacial structures, and the interfacial reaction between SiCp and aluminium matrix was effectively inhibited. Tensile mechanical properties at room temperature and damping properties in the temperature range of 25 °C to 300 °C were tested for the SiCp/Al composites with volume fractions of 5% to 10%. The results showed that SiCp/Al composites have excellent mechanical and damping properties when the volume fraction of SiCp was 7%. This is because SiCp were uniformly distributed in the aluminium matrix, and formed a good interfacial bond with the aluminium matrix, which benefitted both the interfacial slip loss and the strengthening effect of SiCp.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2024-01-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139620816","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-15DOI: 10.1177/00325899231213007
A. B. Nagaram, M. V. Sundaram, Johannes Gårdstam, Michael Andersson, Zhuoer Chen, E. Hryha, L. Nyborg
When processing powder metallurgy (PM) steels, the conventional press and sinter route can reach a relative density up to 95%, which is insufficient for applications when dynamic mechanical performance is critical. In this study, a novel route is demonstrated consisting of cold isostatic pressing (CIP) followed by sintering and capsule-free hot isostatic pressing (HIP), allowing to achieve full density PM steels. Water-atomized steel powder admixed with 2 wt.% Ni was subjected to CIP and followed by sintering in 90N2/10H2 atmosphere at 1120 and 1250°C, and in vacuum (10−2 mbar) at 1250 and 1350°C, respectively. At the highest explored CIP pressure of 600 MPa, the three high-temperature sintering runs at 1250°C in 90N2/10H2 atmosphere and vacuum, and 1350°C in vacuum resulted in relative density of ∼94% and closed surface pores. This condition with necessary closed porosity then allowed subsequent capsule-free HIP after sintering, resulting in full densification of the components.
{"title":"Consolidation of water-atomized chromium–nickel-alloyed powder metallurgy steel through novel processing routes","authors":"A. B. Nagaram, M. V. Sundaram, Johannes Gårdstam, Michael Andersson, Zhuoer Chen, E. Hryha, L. Nyborg","doi":"10.1177/00325899231213007","DOIUrl":"https://doi.org/10.1177/00325899231213007","url":null,"abstract":"When processing powder metallurgy (PM) steels, the conventional press and sinter route can reach a relative density up to 95%, which is insufficient for applications when dynamic mechanical performance is critical. In this study, a novel route is demonstrated consisting of cold isostatic pressing (CIP) followed by sintering and capsule-free hot isostatic pressing (HIP), allowing to achieve full density PM steels. Water-atomized steel powder admixed with 2 wt.% Ni was subjected to CIP and followed by sintering in 90N2/10H2 atmosphere at 1120 and 1250°C, and in vacuum (10−2 mbar) at 1250 and 1350°C, respectively. At the highest explored CIP pressure of 600 MPa, the three high-temperature sintering runs at 1250°C in 90N2/10H2 atmosphere and vacuum, and 1350°C in vacuum resulted in relative density of ∼94% and closed surface pores. This condition with necessary closed porosity then allowed subsequent capsule-free HIP after sintering, resulting in full densification of the components.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2024-01-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139621305","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-11DOI: 10.1177/00325899231221984
Christian Lyck, Peter Valler, P. Kjeldsteen, N. Tiedje
A room-temperature extrusion technique, originally developed for the extrusion of ceramic powders, has been adapted to the extrusion of metal powders. The extrusion technology relies on cellulose-derived binders, which in traditional ceramic practices are burned off during sintering in air. In this work, the influence of hydrogen-debinding on density, carbon and oxygen levels is studied by comparing the effects of hydrogen debinding with the effects of air-debinding in as-debound and as-sintered samples. The study found debinding in hydrogen to result in significant levels of residual carbon, which promote austenite at the sintering temperature, and reduce densification. Debinding in air was effective, resulting in very low carbon concentrations and densification of up to 97 vol.-%, but also a considerable amount of oxides, which were not completely reduced during hydrogen sintering.
{"title":"The effect of cellulose-derived binder on properties and performance of PM steels","authors":"Christian Lyck, Peter Valler, P. Kjeldsteen, N. Tiedje","doi":"10.1177/00325899231221984","DOIUrl":"https://doi.org/10.1177/00325899231221984","url":null,"abstract":"A room-temperature extrusion technique, originally developed for the extrusion of ceramic powders, has been adapted to the extrusion of metal powders. The extrusion technology relies on cellulose-derived binders, which in traditional ceramic practices are burned off during sintering in air. In this work, the influence of hydrogen-debinding on density, carbon and oxygen levels is studied by comparing the effects of hydrogen debinding with the effects of air-debinding in as-debound and as-sintered samples. The study found debinding in hydrogen to result in significant levels of residual carbon, which promote austenite at the sintering temperature, and reduce densification. Debinding in air was effective, resulting in very low carbon concentrations and densification of up to 97 vol.-%, but also a considerable amount of oxides, which were not completely reduced during hydrogen sintering.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2024-01-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139533839","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-11DOI: 10.1177/00325899231214682
J. Shi, Qiang Hu, Xinming Zhao, Yonghui Wang, Jinhui Zhang
The current interest in Al-Mg-Sc-Zr alloy fabricated by powder bed fusion-laser beam (PBF-LB) is centered around excellent mechanical property without taking into account its corrosion behavior. In this work, gas-atomized Al-Mg-Sc-Zr alloy powder was manufactured by PBF-LB. The influence of heat treatment on microstructure, phase evolution, mechanical properties, and electrochemical corrosion behaviors were investigated and microstructure–property relationship was established to obtain high-performance alloy. The result suggests that the sample heat treated at 350°C for 4 h possesses highest mechanical properties, but is more susceptible to corrosion. When heat treatment temperature reaches 400°C, the loss of coherency for Al3(Sc, Zr) precipitates decreased the strength, but the Al6Mn phase is corroded as cathode instead of the α-Al matrix, thereby inhibiting the occurrence of pitting corrosion. The specimen heat treated at 300°C for 4 h exhibited high strength and high elongation as well as superior corrosion resistance.
{"title":"Tuning the mechanical and corrosion properties of Al-Mg-Sc-Zr alloy processed by laser powder bed fusion through heat treatment","authors":"J. Shi, Qiang Hu, Xinming Zhao, Yonghui Wang, Jinhui Zhang","doi":"10.1177/00325899231214682","DOIUrl":"https://doi.org/10.1177/00325899231214682","url":null,"abstract":"The current interest in Al-Mg-Sc-Zr alloy fabricated by powder bed fusion-laser beam (PBF-LB) is centered around excellent mechanical property without taking into account its corrosion behavior. In this work, gas-atomized Al-Mg-Sc-Zr alloy powder was manufactured by PBF-LB. The influence of heat treatment on microstructure, phase evolution, mechanical properties, and electrochemical corrosion behaviors were investigated and microstructure–property relationship was established to obtain high-performance alloy. The result suggests that the sample heat treated at 350°C for 4 h possesses highest mechanical properties, but is more susceptible to corrosion. When heat treatment temperature reaches 400°C, the loss of coherency for Al3(Sc, Zr) precipitates decreased the strength, but the Al6Mn phase is corroded as cathode instead of the α-Al matrix, thereby inhibiting the occurrence of pitting corrosion. The specimen heat treated at 300°C for 4 h exhibited high strength and high elongation as well as superior corrosion resistance.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2024-01-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139625681","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-11DOI: 10.1177/00325899231218543
O. Schenk, Y. Deng, A. Kaletsch, C. Broeckmann
Shrinkage during the sintering of powder compacts depends on numerous parameters, including green body characteristics such as particle size and green density. These parameters are also decisive for the initial microstructure and its evolution during sintering. In this study, a novel experimental setup is used to quantify the time-dependent microstructural evolution in water-atomised Astaloy 85Mo powder. Green bodies with different particle sizes and density levels were polished on the top surface and then subjected to an interrupted sintering procedure in a quenching dilatometer. Intermediate examinations of the microstructure by scanning electron microscopy revealed the pore morphology and the thermally etched austenite grain size. It was found that pore rounding relies solely on the local curvature only, whereas neck growth is in good agreement with analytical models. An increase in diffusivity was found on the macroscale and on the microscale due to the pre-deformation of the particles.
{"title":"Multiscale investigation of sintering kinetics of Astaloy 85Mo","authors":"O. Schenk, Y. Deng, A. Kaletsch, C. Broeckmann","doi":"10.1177/00325899231218543","DOIUrl":"https://doi.org/10.1177/00325899231218543","url":null,"abstract":"Shrinkage during the sintering of powder compacts depends on numerous parameters, including green body characteristics such as particle size and green density. These parameters are also decisive for the initial microstructure and its evolution during sintering. In this study, a novel experimental setup is used to quantify the time-dependent microstructural evolution in water-atomised Astaloy 85Mo powder. Green bodies with different particle sizes and density levels were polished on the top surface and then subjected to an interrupted sintering procedure in a quenching dilatometer. Intermediate examinations of the microstructure by scanning electron microscopy revealed the pore morphology and the thermally etched austenite grain size. It was found that pore rounding relies solely on the local curvature only, whereas neck growth is in good agreement with analytical models. An increase in diffusivity was found on the macroscale and on the microscale due to the pre-deformation of the particles.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2024-01-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139533916","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-09-08DOI: 10.1080/00325899.2023.2251253
Eun-ha Go, Rathinam Vasudevan, B. Madavali, P. Dharmaiah, Min-Woo Shin, Sung Ho Song, Soon-Jik Hong
ABSTRACT We demonstrated the systematic investigation of the graphene addition on the microstructural behaviour and concurrent thermoelectric properties of water-atomized p-type BiSbTe (BST)- based alloy using mechanical ball milling, and followed through the spark plasma sintering to fabricate a bulk compact specimen. X-ray diffraction results confirm the single phase of BST. The fracture surface of both specimen exhibits the homogenous distribution of grains with irregular shapes in a random alignment. The graphene in the BST provides an extra carrier transport leading to an increment in the carrier concentration (n) resulting in higher electrical conductivity (σ) for the BST + Graphene composite. The interface between two-dimensional (2D) graphene and bulk BST provides a larger degree of phonon scattering leading to a maximum reduced thermal conductivity (к) of 0.8 W m−1K−1 compared to pristine- BST (0.9 W m−1K−1) results in a maximum figure of merit (ZT) 1.1 at 400 K.
{"title":"Advancement of thermoelectric performances through the dispersion of expanded graphene on p-type BiSbTe alloys","authors":"Eun-ha Go, Rathinam Vasudevan, B. Madavali, P. Dharmaiah, Min-Woo Shin, Sung Ho Song, Soon-Jik Hong","doi":"10.1080/00325899.2023.2251253","DOIUrl":"https://doi.org/10.1080/00325899.2023.2251253","url":null,"abstract":"ABSTRACT We demonstrated the systematic investigation of the graphene addition on the microstructural behaviour and concurrent thermoelectric properties of water-atomized p-type BiSbTe (BST)- based alloy using mechanical ball milling, and followed through the spark plasma sintering to fabricate a bulk compact specimen. X-ray diffraction results confirm the single phase of BST. The fracture surface of both specimen exhibits the homogenous distribution of grains with irregular shapes in a random alignment. The graphene in the BST provides an extra carrier transport leading to an increment in the carrier concentration (n) resulting in higher electrical conductivity (σ) for the BST + Graphene composite. The interface between two-dimensional (2D) graphene and bulk BST provides a larger degree of phonon scattering leading to a maximum reduced thermal conductivity (к) of 0.8 W m−1K−1 compared to pristine- BST (0.9 W m−1K−1) results in a maximum figure of merit (ZT) 1.1 at 400 K.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-09-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43603973","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-08-22DOI: 10.1080/00325899.2023.2247695
Ki-Sun Nam, Kang O Kim, Kyungsun Kim, Jon-Won Lee, Ji-woong Moon, H. Hwang
ABSTRACT In this study, water-based precursor solutions with citric acid as the chelating agent were prepared, and the effect of the pH of the precursor solutions on the morphology and microstructure of the Li1.3Al0.3Ti1.7(PO4)3 (LATP) coating layer was investigated. A clear precursor solution was prepared and its colour changed depending on the pH of the solution, suggesting that citric acid effectively formed chelate complexes composed of Li, Al, Ti and P ions. The scanning electron microscopy and energy-dispersive X-ray spectroscopy mapping analyses showed that a low pH resulted in a homogeneous LATP coating layer with a fine particle size and less dense morphology. When the pH value was increased, dense and enhanced surface coverage was obtained, whereas an inhomogeneous atomic distribution was confirmed in the LATP coating. The LATP-coated LiCoO2 (LCO) cathode exhibited enhanced specific capacity retention compared to that of the pristine LCO cathode.
{"title":"Synthesis of Li1.3Al0.3Ti1.7(PO4)3-coated LiCoO2 cathode powder for all-solid-state lithium batteries","authors":"Ki-Sun Nam, Kang O Kim, Kyungsun Kim, Jon-Won Lee, Ji-woong Moon, H. Hwang","doi":"10.1080/00325899.2023.2247695","DOIUrl":"https://doi.org/10.1080/00325899.2023.2247695","url":null,"abstract":"ABSTRACT In this study, water-based precursor solutions with citric acid as the chelating agent were prepared, and the effect of the pH of the precursor solutions on the morphology and microstructure of the Li1.3Al0.3Ti1.7(PO4)3 (LATP) coating layer was investigated. A clear precursor solution was prepared and its colour changed depending on the pH of the solution, suggesting that citric acid effectively formed chelate complexes composed of Li, Al, Ti and P ions. The scanning electron microscopy and energy-dispersive X-ray spectroscopy mapping analyses showed that a low pH resulted in a homogeneous LATP coating layer with a fine particle size and less dense morphology. When the pH value was increased, dense and enhanced surface coverage was obtained, whereas an inhomogeneous atomic distribution was confirmed in the LATP coating. The LATP-coated LiCoO2 (LCO) cathode exhibited enhanced specific capacity retention compared to that of the pristine LCO cathode.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-08-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49143546","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-08-07DOI: 10.1080/00325899.2023.2243115
Balasivanandha Prabu Shanmugavel, Sri Harini Senthil Kumar, Chellammal Nandhini Aruna, Madhi Varshini Ramesh
ABSTRACT A TiCN-Co-Cr3C2-based cermet, with the addition of 5wt. % and 10wt. %Si3N4 and a reference sample without Si3N4 addition were prepared by the spark plasma sintering technique. The average hardness and fracture toughness of the 90TiCN-5Co-5Cr3C2(SN00) cermet-sintered specimens were e14.85±3.11 GPa and 6.78±0.61 MPaÖm, respectively. The cermet composition 85TiCN-5Co-5Cr3C2-5 wt. % Si3N4(SN05) enhanced the hardness and fracture toughness to 20.90±0.825 GPa and 7.23±0.45 MPaÖm, respectively. Further addition of 10 wt%Si3N4 with 80TiCN-5Co-5Cr3C2(SN10) decreased the hardness value to 16.18±0.279 GPa due to a decrease in the density of defects. However, the fracture toughness steadily increased to 9.34±3.10 MPaÖm. The cermet composition 85TiCN-5Co-5Cr3C2-5Si3N4 (SN05) showed an appreciable improvement in hardness and toughness values due to the formation of a core-rim structure, with the core consisting of TiCN and the rim with TiN, TiO2, TiSi, Co2C, CrN and Cr2Si.
{"title":"Development of TiCN-Co-Cr3C2-Si3N4-based cermets with improved hardness and toughness for cutting tool applications","authors":"Balasivanandha Prabu Shanmugavel, Sri Harini Senthil Kumar, Chellammal Nandhini Aruna, Madhi Varshini Ramesh","doi":"10.1080/00325899.2023.2243115","DOIUrl":"https://doi.org/10.1080/00325899.2023.2243115","url":null,"abstract":"ABSTRACT A TiCN-Co-Cr3C2-based cermet, with the addition of 5wt. % and 10wt. %Si3N4 and a reference sample without Si3N4 addition were prepared by the spark plasma sintering technique. The average hardness and fracture toughness of the 90TiCN-5Co-5Cr3C2(SN00) cermet-sintered specimens were e14.85±3.11 GPa and 6.78±0.61 MPaÖm, respectively. The cermet composition 85TiCN-5Co-5Cr3C2-5 wt. % Si3N4(SN05) enhanced the hardness and fracture toughness to 20.90±0.825 GPa and 7.23±0.45 MPaÖm, respectively. Further addition of 10 wt%Si3N4 with 80TiCN-5Co-5Cr3C2(SN10) decreased the hardness value to 16.18±0.279 GPa due to a decrease in the density of defects. However, the fracture toughness steadily increased to 9.34±3.10 MPaÖm. The cermet composition 85TiCN-5Co-5Cr3C2-5Si3N4 (SN05) showed an appreciable improvement in hardness and toughness values due to the formation of a core-rim structure, with the core consisting of TiCN and the rim with TiN, TiO2, TiSi, Co2C, CrN and Cr2Si.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-08-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44652171","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}