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Finite element simulation of electromagnetic axial powder compaction of SS 316 powder SS 316 粉末电磁轴向压实的有限元模拟
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-15 DOI: 10.1177/00325899231214683
Nadimetla Thirupathi, S. Kore
Electromagnetic axial powder compaction (EMAPC) uses strong magnetic fields to compact powder metallurgy components at high speeds. Lorentz forces accelerate the punch to compact powder in EMAPC. Thus, high magnetic fields cause powder deformations in microseconds. Therefore, measuring the compact height, magnetic field distribution, and compaction velocity was difficult. No literature has reported EMAPC finite element (FE) modeling. Thus, an LS-DYNA multi-physics solver-based FE 3D model has been developed to study SS316s EMAPC. A cylindrical SS316 sample was simulated for EMAPC at various discharge energies. The powder-compressed sample's final deformation was predicted through simulation. To characterize compacted samples, sintered samples were studied for density, porosity, and microhardness. Compressed samples were microscopically examined using optical microscopy. Increased discharge energy lowers height, increases density, and microhardness. FE analysis can be used to optimize EMAPC process parameters for powder compact density and porosity.
电磁轴向粉末压制(EMAPC)利用强磁场高速压制粉末冶金部件。在 EMAPC 中,洛伦兹力加速冲头压实粉末。因此,高磁场会在微秒内导致粉末变形。因此,测量压实高度、磁场分布和压实速度非常困难。没有文献报道过 EMAPC 的有限元 (FE) 建模。因此,我们开发了基于 LS-DYNA 多物理场求解器的 FE 三维模型来研究 SS316s EMAPC。在不同的放电能量下,对圆柱形 SS316 样品进行了 EMAPC 模拟。通过模拟预测了粉末压制样品的最终变形。为了确定压制样品的特性,对烧结样品进行了密度、孔隙率和显微硬度研究。使用光学显微镜对压制样品进行了显微检查。增加放电能量可降低高度、增加密度和显微硬度。FE 分析可用于优化 EMAPC 工艺参数,以获得粉末致密性和孔隙率。
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引用次数: 0
Damping and mechanical properties of SiC particles reinforced aluminium matrix composites prepared by colloidal dispersion and suction filtration method 胶体分散和抽吸过滤法制备的碳化硅颗粒增强铝基复合材料的阻尼和力学性能
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-15 DOI: 10.1177/00325899231223415
Xue Feng Wang, Li Tao Chen, Yong Sun, Zhao Zhao Lv, Yu Bo Jia, Yong Chun Guo, Hua Hui Yi
In order to uniformly distribute SiCp in the aluminium matrix and prepare SiCp/Al composites with high mechanical and damping properties, a preparation method of colloidal dispersion and suction filtration was developed. It was observed from the microstructure of the composites that the SiCp/Al composites prepared by colloidal dispersion and suction filtration method had good interfacial structures, and the interfacial reaction between SiCp and aluminium matrix was effectively inhibited. Tensile mechanical properties at room temperature and damping properties in the temperature range of 25 °C to 300 °C were tested for the SiCp/Al composites with volume fractions of 5% to 10%. The results showed that SiCp/Al composites have excellent mechanical and damping properties when the volume fraction of SiCp was 7%. This is because SiCp were uniformly distributed in the aluminium matrix, and formed a good interfacial bond with the aluminium matrix, which benefitted both the interfacial slip loss and the strengthening effect of SiCp.
为了使 SiCp 在铝基体中均匀分布,制备出具有高力学性能和阻尼性能的 SiCp/Al 复合材料,开发了胶体分散和吸滤的制备方法。从复合材料的微观结构可以看出,胶体分散和吸滤法制备的 SiCp/Al 复合材料具有良好的界面结构,有效抑制了 SiCp 与铝基体之间的界面反应。测试了体积分数为 5%至 10%的 SiCp/Al 复合材料在室温下的拉伸力学性能以及在 25 °C 至 300 °C 温度范围内的阻尼性能。结果表明,当 SiCp 体积分数为 7% 时,SiCp/Al 复合材料具有优异的机械性能和阻尼性能。这是因为 SiCp 均匀地分布在铝基体中,并与铝基体形成了良好的界面结合,这既有利于界面滑移损失,也有利于 SiCp 的增强效果。
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引用次数: 0
Consolidation of water-atomized chromium–nickel-alloyed powder metallurgy steel through novel processing routes 通过新的加工路线强化水原子化铬镍合金粉末冶金钢
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-15 DOI: 10.1177/00325899231213007
A. B. Nagaram, M. V. Sundaram, Johannes Gårdstam, Michael Andersson, Zhuoer Chen, E. Hryha, L. Nyborg
When processing powder metallurgy (PM) steels, the conventional press and sinter route can reach a relative density up to 95%, which is insufficient for applications when dynamic mechanical performance is critical. In this study, a novel route is demonstrated consisting of cold isostatic pressing (CIP) followed by sintering and capsule-free hot isostatic pressing (HIP), allowing to achieve full density PM steels. Water-atomized steel powder admixed with 2 wt.% Ni was subjected to CIP and followed by sintering in 90N2/10H2 atmosphere at 1120 and 1250°C, and in vacuum (10−2 mbar) at 1250 and 1350°C, respectively. At the highest explored CIP pressure of 600 MPa, the three high-temperature sintering runs at 1250°C in 90N2/10H2 atmosphere and vacuum, and 1350°C in vacuum resulted in relative density of ∼94% and closed surface pores. This condition with necessary closed porosity then allowed subsequent capsule-free HIP after sintering, resulting in full densification of the components.
在加工粉末冶金(PM)钢时,传统的压制和烧结工艺可使相对密度达到 95%,但这对于动态机械性能至关重要的应用来说是不够的。在这项研究中,展示了一种新型工艺,即先冷等静压(CIP),再烧结和无胶囊热等静压(HIP),从而获得全密度的粉末冶金钢。将掺有 2 重量%镍的水原子化钢粉进行 CIP,然后分别在 1120 和 1250°C 的 90N2/10H2 气氛中以及 1250 和 1350°C 的真空(10-2 毫巴)中进行烧结。在 600 兆帕的最高探索 CIP 压力下,在 90N2/10H2 大气和真空条件下于 1250°C 以及真空条件下于 1350°C 进行的三次高温烧结可获得 94% 的相对密度和封闭的表面孔隙。在这种条件下,烧结后的无胶囊 HIP 可以产生必要的闭合孔隙,从而使成分完全致密化。
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引用次数: 0
Gerhard Jangg – Obituary 格哈德-扬格 - 讣告
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-11 DOI: 10.1177/00325899231223301
Herbert Danninger
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引用次数: 0
The effect of cellulose-derived binder on properties and performance of PM steels 纤维素衍生粘合剂对 PM 钢特性和性能的影响
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-11 DOI: 10.1177/00325899231221984
Christian Lyck, Peter Valler, P. Kjeldsteen, N. Tiedje
A room-temperature extrusion technique, originally developed for the extrusion of ceramic powders, has been adapted to the extrusion of metal powders. The extrusion technology relies on cellulose-derived binders, which in traditional ceramic practices are burned off during sintering in air. In this work, the influence of hydrogen-debinding on density, carbon and oxygen levels is studied by comparing the effects of hydrogen debinding with the effects of air-debinding in as-debound and as-sintered samples. The study found debinding in hydrogen to result in significant levels of residual carbon, which promote austenite at the sintering temperature, and reduce densification. Debinding in air was effective, resulting in very low carbon concentrations and densification of up to 97 vol.-%, but also a considerable amount of oxides, which were not completely reduced during hydrogen sintering.
一种室温挤压技术最初是为挤压陶瓷粉末而开发的,现已被改用于挤压金属粉末。这种挤压技术依赖于纤维素衍生的粘合剂,而在传统的陶瓷工艺中,这种粘合剂在空气中烧结时会被烧掉。在这项工作中,通过比较氢气脱粘与空气脱粘对脱粘和烧结样品的密度、碳和氧含量的影响,研究了氢气脱粘对密度、碳和氧含量的影响。研究发现,氢气脱碳会产生大量残碳,在烧结温度下会促进奥氏体的形成,并降低致密性。在空气中脱碳很有效,碳浓度很低,致密性高达 97 vol.-%,但也产生了大量氧化物,这些氧化物在氢烧结过程中没有完全还原。
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引用次数: 0
Tuning the mechanical and corrosion properties of Al-Mg-Sc-Zr alloy processed by laser powder bed fusion through heat treatment 通过热处理调整激光粉末床熔融加工的 Al-Mg-Sc-Zr 合金的机械和腐蚀特性
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-11 DOI: 10.1177/00325899231214682
J. Shi, Qiang Hu, Xinming Zhao, Yonghui Wang, Jinhui Zhang
The current interest in Al-Mg-Sc-Zr alloy fabricated by powder bed fusion-laser beam (PBF-LB) is centered around excellent mechanical property without taking into account its corrosion behavior. In this work, gas-atomized Al-Mg-Sc-Zr alloy powder was manufactured by PBF-LB. The influence of heat treatment on microstructure, phase evolution, mechanical properties, and electrochemical corrosion behaviors were investigated and microstructure–property relationship was established to obtain high-performance alloy. The result suggests that the sample heat treated at 350°C for 4 h possesses highest mechanical properties, but is more susceptible to corrosion. When heat treatment temperature reaches 400°C, the loss of coherency for Al3(Sc, Zr) precipitates decreased the strength, but the Al6Mn phase is corroded as cathode instead of the α-Al matrix, thereby inhibiting the occurrence of pitting corrosion. The specimen heat treated at 300°C for 4 h exhibited high strength and high elongation as well as superior corrosion resistance.
目前,人们对通过粉末床熔融-激光束(PBF-LB)制造的铝镁钪锌合金的兴趣主要集中在其优异的机械性能上,而没有考虑到其腐蚀行为。本研究采用 PBF-LB 技术制造了气原子化 Al-Mg-Sc-Zr 合金粉末。研究了热处理对微观结构、相演化、力学性能和电化学腐蚀行为的影响,并建立了微观结构-性能关系,从而获得了高性能合金。结果表明,在 350°C 下热处理 4 小时的样品具有最高的机械性能,但更容易受到腐蚀。当热处理温度达到 400°C 时,Al3(Sc,Zr)析出物失去相干性,强度降低,但 Al6Mn 相作为阴极代替 α-Al 基体被腐蚀,从而抑制了点蚀的发生。在 300°C 下热处理 4 小时的试样具有高强度、高伸长率和优异的耐腐蚀性。
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引用次数: 0
Multiscale investigation of sintering kinetics of Astaloy 85Mo Astaloy 85Mo 烧结动力学的多尺度研究
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2024-01-11 DOI: 10.1177/00325899231218543
O. Schenk, Y. Deng, A. Kaletsch, C. Broeckmann
Shrinkage during the sintering of powder compacts depends on numerous parameters, including green body characteristics such as particle size and green density. These parameters are also decisive for the initial microstructure and its evolution during sintering. In this study, a novel experimental setup is used to quantify the time-dependent microstructural evolution in water-atomised Astaloy 85Mo powder. Green bodies with different particle sizes and density levels were polished on the top surface and then subjected to an interrupted sintering procedure in a quenching dilatometer. Intermediate examinations of the microstructure by scanning electron microscopy revealed the pore morphology and the thermally etched austenite grain size. It was found that pore rounding relies solely on the local curvature only, whereas neck growth is in good agreement with analytical models. An increase in diffusivity was found on the macroscale and on the microscale due to the pre-deformation of the particles.
粉末密实物烧结过程中的收缩取决于许多参数,包括颗粒大小和生坯密度等生坯特性。这些参数对初始微观结构及其在烧结过程中的演变也起着决定性作用。在本研究中,采用了一种新型实验装置来量化水雾化 Astaloy 85Mo 粉末随时间变化的微观结构演变。不同粒度和密度水平的生坯顶面经过抛光,然后在淬火稀释仪中进行间断烧结。通过扫描电子显微镜对微观结构进行的中间检查显示了孔隙形态和热蚀刻奥氏体晶粒大小。研究发现,孔隙变圆仅依赖于局部曲率,而颈部生长与分析模型十分吻合。由于颗粒的预变形,在宏观尺度和微观尺度上都发现了扩散率的增加。
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引用次数: 0
Advancement of thermoelectric performances through the dispersion of expanded graphene on p-type BiSbTe alloys 通过膨胀石墨烯在p型BiSbTe合金上的分散提高热电性能
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-09-08 DOI: 10.1080/00325899.2023.2251253
Eun-ha Go, Rathinam Vasudevan, B. Madavali, P. Dharmaiah, Min-Woo Shin, Sung Ho Song, Soon-Jik Hong
ABSTRACT We demonstrated the systematic investigation of the graphene addition on the microstructural behaviour and concurrent thermoelectric properties of water-atomized p-type BiSbTe (BST)- based alloy using mechanical ball milling, and followed through the spark plasma sintering to fabricate a bulk compact specimen. X-ray diffraction results confirm the single phase of BST. The fracture surface of both specimen exhibits the homogenous distribution of grains with irregular shapes in a random alignment. The graphene in the BST provides an extra carrier transport leading to an increment in the carrier concentration (n) resulting in higher electrical conductivity (σ) for the BST + Graphene composite. The interface between two-dimensional (2D) graphene and bulk BST provides a larger degree of phonon scattering leading to a maximum reduced thermal conductivity (к) of 0.8 W m−1K−1 compared to pristine- BST (0.9 W m−1K−1) results in a maximum figure of merit (ZT) 1.1 at 400 K.
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引用次数: 0
Synthesis of Li1.3Al0.3Ti1.7(PO4)3-coated LiCoO2 cathode powder for all-solid-state lithium batteries 全固态锂电池用Li1.3Al0.3Ti1.7(PO4)3-涂层LiCoO2正极粉末的合成
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-08-22 DOI: 10.1080/00325899.2023.2247695
Ki-Sun Nam, Kang O Kim, Kyungsun Kim, Jon-Won Lee, Ji-woong Moon, H. Hwang
ABSTRACT In this study, water-based precursor solutions with citric acid as the chelating agent were prepared, and the effect of the pH of the precursor solutions on the morphology and microstructure of the Li1.3Al0.3Ti1.7(PO4)3 (LATP) coating layer was investigated. A clear precursor solution was prepared and its colour changed depending on the pH of the solution, suggesting that citric acid effectively formed chelate complexes composed of Li, Al, Ti and P ions. The scanning electron microscopy and energy-dispersive X-ray spectroscopy mapping analyses showed that a low pH resulted in a homogeneous LATP coating layer with a fine particle size and less dense morphology. When the pH value was increased, dense and enhanced surface coverage was obtained, whereas an inhomogeneous atomic distribution was confirmed in the LATP coating. The LATP-coated LiCoO2 (LCO) cathode exhibited enhanced specific capacity retention compared to that of the pristine LCO cathode.
{"title":"Synthesis of Li1.3Al0.3Ti1.7(PO4)3-coated LiCoO2 cathode powder for all-solid-state lithium batteries","authors":"Ki-Sun Nam, Kang O Kim, Kyungsun Kim, Jon-Won Lee, Ji-woong Moon, H. Hwang","doi":"10.1080/00325899.2023.2247695","DOIUrl":"https://doi.org/10.1080/00325899.2023.2247695","url":null,"abstract":"ABSTRACT In this study, water-based precursor solutions with citric acid as the chelating agent were prepared, and the effect of the pH of the precursor solutions on the morphology and microstructure of the Li1.3Al0.3Ti1.7(PO4)3 (LATP) coating layer was investigated. A clear precursor solution was prepared and its colour changed depending on the pH of the solution, suggesting that citric acid effectively formed chelate complexes composed of Li, Al, Ti and P ions. The scanning electron microscopy and energy-dispersive X-ray spectroscopy mapping analyses showed that a low pH resulted in a homogeneous LATP coating layer with a fine particle size and less dense morphology. When the pH value was increased, dense and enhanced surface coverage was obtained, whereas an inhomogeneous atomic distribution was confirmed in the LATP coating. The LATP-coated LiCoO2 (LCO) cathode exhibited enhanced specific capacity retention compared to that of the pristine LCO cathode.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-08-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49143546","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Development of TiCN-Co-Cr3C2-Si3N4-based cermets with improved hardness and toughness for cutting tool applications 提高刀具硬度和韧性的ticn - co - cr3c2 - si3n4基陶瓷的研制
IF 1.4 4区 材料科学 Q2 Materials Science Pub Date : 2023-08-07 DOI: 10.1080/00325899.2023.2243115
Balasivanandha Prabu Shanmugavel, Sri Harini Senthil Kumar, Chellammal Nandhini Aruna, Madhi Varshini Ramesh
ABSTRACT A TiCN-Co-Cr3C2-based cermet, with the addition of 5wt. % and 10wt. %Si3N4 and a reference sample without Si3N4 addition were prepared by the spark plasma sintering technique. The average hardness and fracture toughness of the 90TiCN-5Co-5Cr3C2(SN00) cermet-sintered specimens were e14.85±3.11 GPa and 6.78±0.61 MPaÖm, respectively. The cermet composition 85TiCN-5Co-5Cr3C2-5 wt. % Si3N4(SN05) enhanced the hardness and fracture toughness to 20.90±0.825 GPa and 7.23±0.45 MPaÖm, respectively. Further addition of 10 wt%Si3N4 with 80TiCN-5Co-5Cr3C2(SN10) decreased the hardness value to 16.18±0.279 GPa due to a decrease in the density of defects. However, the fracture toughness steadily increased to 9.34±3.10 MPaÖm. The cermet composition 85TiCN-5Co-5Cr3C2-5Si3N4 (SN05) showed an appreciable improvement in hardness and toughness values due to the formation of a core-rim structure, with the core consisting of TiCN and the rim with TiN, TiO2, TiSi, Co2C, CrN and Cr2Si.
{"title":"Development of TiCN-Co-Cr3C2-Si3N4-based cermets with improved hardness and toughness for cutting tool applications","authors":"Balasivanandha Prabu Shanmugavel, Sri Harini Senthil Kumar, Chellammal Nandhini Aruna, Madhi Varshini Ramesh","doi":"10.1080/00325899.2023.2243115","DOIUrl":"https://doi.org/10.1080/00325899.2023.2243115","url":null,"abstract":"ABSTRACT A TiCN-Co-Cr3C2-based cermet, with the addition of 5wt. % and 10wt. %Si3N4 and a reference sample without Si3N4 addition were prepared by the spark plasma sintering technique. The average hardness and fracture toughness of the 90TiCN-5Co-5Cr3C2(SN00) cermet-sintered specimens were e14.85±3.11 GPa and 6.78±0.61 MPaÖm, respectively. The cermet composition 85TiCN-5Co-5Cr3C2-5 wt. % Si3N4(SN05) enhanced the hardness and fracture toughness to 20.90±0.825 GPa and 7.23±0.45 MPaÖm, respectively. Further addition of 10 wt%Si3N4 with 80TiCN-5Co-5Cr3C2(SN10) decreased the hardness value to 16.18±0.279 GPa due to a decrease in the density of defects. However, the fracture toughness steadily increased to 9.34±3.10 MPaÖm. The cermet composition 85TiCN-5Co-5Cr3C2-5Si3N4 (SN05) showed an appreciable improvement in hardness and toughness values due to the formation of a core-rim structure, with the core consisting of TiCN and the rim with TiN, TiO2, TiSi, Co2C, CrN and Cr2Si.","PeriodicalId":20392,"journal":{"name":"Powder Metallurgy","volume":null,"pages":null},"PeriodicalIF":1.4,"publicationDate":"2023-08-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44652171","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Powder Metallurgy
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