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Variation of fatigue strength of parts manufactured by laser powder bed fusion 激光粉末床熔合加工零件疲劳强度的变化
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-15 DOI: 10.1080/00325899.2021.2010932
S. Hatami
ABSTRACT This study reports the variability of the fatigue strength of specimens manufactured by the laser powder bed fusion process with respect to their location on the build plate. Specimens from the right-hand and left-hand halves of the build plate were tested under high cycle fatigue. Comparison of the fatigue data suggests that the specimens manufactured on the right-hand half of the build plate have a higher fatigue strength than those manufactured on the left-hand half. One reason for the observed discrepancy in fatigue strength was the higher accumulation of spattered powder particles on the left-hand side as compared to the right-hand side of the build plate. These spattered particles are oxidised, and form defects such as inclusions within the specimen.
本研究报告了激光粉末床熔合工艺制造的试样的疲劳强度随其在构建板上的位置的变化。在高周疲劳条件下,对构建板的左右两半进行了试验。疲劳数据的比较表明,在构建板的右半部分制作的试件比在左半部分制作的试件具有更高的疲劳强度。观察到的疲劳强度差异的一个原因是,与构建板的右侧相比,左侧飞溅的粉末颗粒的积累更高。这些飞溅的颗粒被氧化,并形成缺陷,如试样内的夹杂物。
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引用次数: 5
Magnetic performance and microstructure characterisation of powder metallurgy Fe–6.5 wt-% Si high-silicon steel 粉末冶金Fe–6.5wt-%Si高硅钢的磁性能和组织特征
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-13 DOI: 10.1080/00325899.2021.2014650
Q. Qin, G. Li, Fang Yang, Pei Li, Cun-guang Chen, J. Hao, Zhimeng Guo
ABSTRACT Powder metallurgy high-silicon steel strip (Fe–6.5 wt-% Si) was prepared by directly sintering followed by rolling using gas atomised powder with low oxygen content. Due to its poor formability, the gas atomised powder was directly sintered with something heavy of 1 kg overlaid on powder top. The relative density of sintered samples was about 94.1% and the porosity was 5.9%. The pore pinning effect prevented the formation of extremely large grains during sintering, which was beneficial for subsequent rolling. The grain size was controlled in the range of 100–300 μm. After cold rolling, a large number of sub-grain boundaries and deformation bands were generated, which increased the strength to 1190 MPa. It was worth noting that these two would disappear after annealing. Instead, ordered B2 and D03 phases were formed, and the texture of high-silicon steel was mainly {100}<110>. A low iron loss W10/50 value of 0.55 W kg−1 was achieved.
摘要采用低含氧量的气体雾化粉末,通过直接烧结和轧制制备了粉末冶金高硅钢带(Fe–6.5wt%Si)。由于其成型性差,气体雾化粉末直接用1的重物烧结 kg覆盖在粉末顶部。烧结样品的相对密度约为94.1%,孔隙率为5.9%。孔钉扎效应防止了烧结过程中形成超大晶粒,有利于后续轧制。晶粒度控制在100–300之间 μm。冷轧后,产生了大量的亚晶界和变形带,使强度提高到1190 MPa。值得注意的是,这两者在退火后会消失。相反,形成了有序的B2和D03相,高硅钢的织构主要为{100}。低铁损W10/50值为0.55 W 达到kg−1。
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引用次数: 1
Microstructure characteristics and surface oxidation behaviour of SLM WC/IN718 composite SLM WC/IN718复合材料的显微组织特征及表面氧化行为
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-10 DOI: 10.1080/00325899.2021.2014649
Yanlin Wang, L. Zhuo, Min Liu, Z. An, Chao Li, E. Yin, Jinwen Lu, X. Gong
ABSTRACT In this work, WC/Inconel 718 composite was fabricated by selective laser melting (SLM) the IN718 superalloy powders decorated with surface embedded WC powders. Also, the composite was heat-treated by a designed double-aging regime for microstructure tuning. The resulting microstructure and surface oxidation behaviour of the as-printed and the heat-treated composites were studied. The results revealed that the homogeneous microstructure was obtained, and the obvious weld beads structure with fine dendrites was detected on the surface in the SLM composite. After the double-aging heat treatment, the matrix showed a confined growth from 21.81 to 26.14 μm and the weld bead structure disappeared. XRD and EBSD analysis confirmed the formation of γ, γ′, γ′′, WC, (Nb,M)C, δ and Laves phase in the composites before and after heat-treatment. The high-density GND accommodated the strain incompatibility and the internal residual stress in different constituents. Furthermore, the underlying mechanism of oxidation behaviour was discussed.
在IN718高温合金粉末表面包埋WC粉末,采用选择性激光熔覆法制备WC/Inconel 718复合材料。同时,通过设计的双时效机制对复合材料进行热处理,以实现微观组织调谐。研究了打印态和热处理态复合材料的微观结构和表面氧化行为。结果表明:SLM复合材料的微观组织均匀,表面存在明显的细枝晶焊缝珠状组织;双时效热处理后,基体由21.81 μm局限生长至26.14 μm,焊缝组织消失。XRD和EBSD分析证实,复合材料热处理前后形成了γ、γ′、γ”、WC、(Nb,M)C、δ和Laves相。高密度GND能够适应不同成分的应变不相容和内部残余应力。此外,还讨论了氧化行为的潜在机理。
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引用次数: 1
Fundamental study on the mechanical strength of soft magnetic composite prepared by ultra-high aspect ratio flake iron powder using ball-milling process 球磨法制备超高纵横比鳞片铁粉软磁复合材料机械强度的基础研究
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-08 DOI: 10.1080/00325899.2021.2013622
Koki Ohba, Mizuki Tanaka, S. Motozuka, Daichi Noda, Mai Shibahara, Takehiro Kawauchi
ABSTRACT Soft magnetic composites (SMCs) are consolidated ferromagnetic powders covered with polymers. Ultra-thin flat powder can effectively reduce eddy current loss of SMCs, even at the frequency at which next-generation semiconductor devices are driven. In this study, pure iron powders were processed with ball-milling to obtain the ultra-thin powder and prepare the SMC. The effect of aspect ratio of the powder on the mechanical strength of SMC was investigated. Although the maximum bending stress of SMC made of iron particles with an aspect ratio of 1140 reached 60% of the strength of sintered iron powder, the increase in the maximum bending stress with increasing aspect ratio slowed down when the aspect ratio exceeded 100. The reason for the slowdown was assumed to be a decrease in insulating film coverage on the particle at high aspect ratio ranges due to the stacking and welding of particles during the ball milling process.
摘要:软磁复合材料(SMCs)是一种覆盖有聚合物的固结铁磁粉末。超薄扁平粉末可以有效地降低smc的涡流损耗,即使在下一代半导体器件驱动的频率下也是如此。本研究采用球磨法对纯铁粉进行加工,得到超薄粉末并制备SMC。研究了粉末长径比对SMC机械强度的影响。长径比为1140的铁颗粒制成的SMC的最大弯曲应力达到烧结铁粉强度的60%,但当长径比超过100时,最大弯曲应力随长径比的增加而增加的速度减慢。减速的原因被认为是由于球磨过程中颗粒的堆积和焊接,在高纵横比范围内,颗粒上的绝缘膜覆盖率减少。
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引用次数: 1
Effect of sintering temperature on microstructure and properties of MIM420 stainless steel 烧结温度对MIM420不锈钢组织与性能的影响
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-11-24 DOI: 10.1080/00325899.2021.2006932
Zheng Huang, Xingquan Jiang, Du-xin Li, Zhongchen Yang, Renwei Lu
ABSTRACT This paper investigates the effect of different sintering temperatures on the microstructure and mechanical properties of 420 stainless steel prepared by metal injection molding (MIM). The results show that in the temperature range of 1300 to 1360, the internal structure of MIM420 stainless steel is mainly lath martensite and the fracture mode is quasi cleavage fracture. With the increase of sintering temperature, the relative density, strength and hardness of MIM420 stainless steel increase, and the carbon and oxygen content decreases, but the strength decreases when the sintering temperature exceeds 1340. When the sintering temperature reaches 1360, the sample will be slightly over sintered, so the appropriate sintering temperature is 1340. At 1340, the relative density, hardness, bending strength and ultimate tensile strength of the sample are 98.2 ± 0.4%, 54 ± 1HRC, 1229 ± 28 MPa and 1111 ± 26 MPa respectively.
本文研究了不同烧结温度对金属注射成型420不锈钢组织和力学性能的影响。结果表明,在1300~1360的温度范围内,MIM420不锈钢内部组织以板条马氏体为主,断裂方式为准解理断裂。随着烧结温度的升高,MIM420不锈钢的相对密度、强度和硬度增加,碳和氧含量降低,但当烧结温度超过1340时,强度降低。当烧结温度达到1360时,样品将稍微过度烧结,因此合适的烧结温度为1340。1340时,试样的相对密度、硬度、弯曲强度和极限抗拉强度分别为98.2±0.4%、54±1HRC、1229±28MPa和1111±26MPa。
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引用次数: 2
Microstructure stability and hardening determination through heat treatment of sintered Co γ/γ′ based alloys 烧结Coγ/γ′基合金的热处理组织稳定性及硬化度测定
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-10-25 DOI: 10.1080/00325899.2021.1994116
R. Casas, F. Gálvez, M. Campos
ABSTRACT Aiming to improve γ′ volume fraction through alloying elements and heat treatments, the influence of the combined effect of 2 Ti and 2 Ta addition (at%) to a nominal Co–12Al–10W at.% Co-based superalloy, and the heat treatments parameters have been investigated. The Co-based alloys were manufactured by PM using mechanical alloying for powder processing, and a field-assisted sintering technique to consolidate the material. The specific study of solution temperatures and ageing times to promote the γ/γ′ dual-phase was carried out through a complete microstructural analysis and micro and nano hardness measurements. The composition of the γ (fcc)-matrix and γ′ (L12)-precipitates, the nanoscale properties including γ′ volume fraction and γ/γ′ misfit were measured as a function of increasing solution and ageing time. In the end, Ti and Ta addition to the Co–12A–10W alloy increases γ’ volume fraction and thermal stability for long ageing time detecting slow coarsening.
摘要为了通过合金元素和热处理来提高γ′体积分数,研究了添加2 Ti和2 Ta(at%)对标称Co–12Al–10W at.%Co基高温合金的综合效应和热处理参数的影响。采用粉末加工的机械合金化和现场辅助烧结技术对材料进行固结,通过PM制备了钴基合金。通过完整的微观结构分析和微纳硬度测量,对促进γ/γ′双相的溶液温度和老化时间进行了具体研究。测量了γ(fcc)基体和γ′(L12)沉淀的组成,包括γ′体积分数和γ/γ′错配在内的纳米级性能,作为溶液和老化时间增加的函数。最后,在Co–12A–10W合金中添加Ti和Ta,可提高γ’体积分数和长时效时间的热稳定性,从而检测到缓慢的粗化。
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引用次数: 1
Microstructure of a new ODS Cu–0.7wt-%Cr–0.11wt-%Zr material produced by a novel powder metallurgical method 新型粉末冶金法制备Cu-0.7wt -% Cr-0.11wt -%Zr ODS材料的显微组织
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-10-25 DOI: 10.1080/00325899.2021.1992135
M. Eddahbi, M. Monge, A. Muñoz, Ó. J. Durá, B. Savoini
ABSTRACT A new oxide dispersion strengthened Cu–0.7wt-%Cr–0.11wt-%Zr material was processed via mechanical alloying (MA) and hot isostatic pressing (HIP). A fine dispersion of yttria particles (Y2O3) was incorporated to the Cu matrix via the addition of yttrium (III) acetate tetrahydrate (C6H9O6Y·4H2O) powder (Y3ATH), which decomposed during thermomechanical processing and subsequent thermal annealing. The microstructure after consolidation by HIP revealed the coexistence of zones with a low and high density of precipitates/particles, LDPZ and HDPZ, respectively. The HDPZ were characterized by fine grains with an average size of ∼300 nm and fine Y–O rich particles (∼40 nm) and Cr rich coarse particles (∼215 nm), homogenously distributed in the Cu matrix. However, the LDPZ contained coarse grains containing 60°/〈111〉 (Σ3) twins’ boundaries.
采用机械合金化(MA)和热等静压(HIP)法制备了一种新型的Cu-0.7wt -% Cr-0.11wt -%Zr氧化物弥散强化材料。通过添加四水合物醋酸钇(III) (C6H9O6Y·4H2O)粉末(Y3ATH),将钇颗粒(Y2O3)分散到Cu基体中,并在热处理和后续热处理过程中分解。HIP固结后的微观结构显示析出相/颗粒密度区LDPZ区和高密度区HDPZ区共存。HDPZ具有平均尺寸为~ 300 nm的细晶粒和均匀分布在Cu基体中的富Y-O细颗粒(~ 40 nm)和富Cr粗颗粒(~ 215 nm)的特征。然而,LDPZ含有含有60°/ < 111 > (Σ3)孪晶界的粗晶。
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引用次数: 1
Microstructure engineering for superior wear and impact toughness strength of hypereutectoid powder metallurgy steel 超共晶粉末冶金钢高耐磨和冲击韧性的显微组织工程
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-10-11 DOI: 10.1080/00325899.2021.1954280
O. Altuntaş, A. Güral, S. Tekeli
ABSTRACT In this study, powder metallurgical steel samples containing 1.5% C by weight were produced by sintering in a vacuum atmosphere at 1200°C. The impact test and dry sliding wear test specimens were prepared in accordance with ISO 5754 and ASTM G-99 standards, respectively. The wear and impact toughness properties of spherical cementite in the bainitic matrix (SCBM) microstructured specimens produced with different heat treatment routes were compared with pearlite plus primary cementite, fully tempered martensitic, fully bainitic and spherical cementite microstructured specimens in ferritic matrix (SCFM). Microstructural characterisations of all specimens were performed by SEM, EBSD and XRD analyses methods. Compared to fully tempered martensitic and fully bainitic microstructured specimens with similar hardness, both the dry sliding wear and the impact toughness properties of the specimens having SCBM microstructures were improved with the increased austempering time after spheroidisation treatment.
摘要在本研究中,通过在1200°C的真空气氛中烧结,制备了含1.5%重量碳的粉末冶金钢样品。冲击试验和干滑动磨损试样分别根据ISO 5754和ASTM G-99标准制备。比较了采用不同热处理工艺制备的贝氏体基体(SCBM)微结构球形渗碳体与珠光体加初生渗碳体、全回火马氏体、全贝氏体和铁素体基体球形渗碳体微结构试样的磨损和冲击韧性。通过SEM、EBSD和XRD分析方法对所有试样的微观结构进行了表征。与硬度相似的全回火马氏体和全贝氏体微结构试样相比,具有SCBM微结构试样的干滑动磨损和冲击韧性都随着球化处理后等温淬火时间的增加而提高。
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引用次数: 5
Microwave sintering response of different grade stainless steels and its influence on metallurgical properties 不同牌号不锈钢的微波烧结反应及其对冶金性能的影响
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-09-26 DOI: 10.1080/00325899.2021.1981656
K. Veera Venkata Nagaraju, S. Kumaran, T. Srinivasa Rao
ABSTRACT Ultra-rapid microwave sintering of powder metals will provide fine microstructural features that improve mechanical properties. In present study, three grades of stainless steel powder compacts (316L, 430L, 410) were produced using a uniaxial compaction unit. These compacts were sintered by microwave hybrid heating method at 1300°C (super-solidus region). The densification response, microstructural attributes, and mechanical properties were compared at 30, 45 and 60 min holding times. The compositional analysis was performed with the help of optical emission spectroscopy (OES) and scanning electron microscopy equipped with energy dispersed spectroscopy(SEM-EDS). The results obtained from both spectroscopies are compared for the sintered samples. The correlation of mechanical properties is analysed with evolved microstructural attributes (pore volume, pore shape and pore distribution). The excellent strength of 457 ± 16 MPa, 466 ± 6 MPa and 476 ± 26 MPa with 23 ± 1.3%, 14 ± 1.5% and 11 ± 1% of ductility is observed for sintered AISI 316L, 430L and 410, respectively.
摘要:粉末金属的超快速微波烧结将提供精细的微观结构特征,从而提高机械性能。在本研究中,使用单轴压实装置生产了三种等级的不锈钢粉末压块(316L、430L、410)。这些压块通过微波混合加热方法在1300°C(超固态区域)下烧结。比较了在30、45和60分钟保温时间下的致密化响应、微观结构属性和机械性能。成分分析是在光学发射光谱(OES)和配备有能量分散光谱(SEM-EDS)的扫描电子显微镜的帮助下进行的。对烧结样品的两种光谱法的结果进行了比较。分析了力学性能与演变的微观结构属性(孔隙体积、孔隙形状和孔隙分布)的相关性。烧结AISI 316L、430L和410分别具有457±16MPa、466±6MPa和476±26MPa的优异强度和23±1.3%、14±1.5%和11±1%的延展性。
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引用次数: 2
Evaluation and parameter analysis of compaction equations applied to titanium powder 钛粉压实方程的评价及参数分析
IF 1.4 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-09-02 DOI: 10.1080/00325899.2021.1973654
Shucheng Dong, Fucheng Qiu, Peng Lei, Tuo Cheng, G. Ma, Lijie Qu, O. Ivasishin
ABSTRACT Titanium is widely used in the fields of medicine, industry, and biological science due to its excellent properties. In addition, titanium powder metallurgy (PM) is widely used in production because it could considerably reduce the cost. The most critical step in PM is powder compaction. Thus, the compaction equation is highly important in the prediction and analysis of powder compaction process. In this paper, the experimental data of titanium hydride powder and hydrogenated-dehydrogenated titanium powder were fitted using different compaction equations, and all the equations could obtain a high fitting degree (R 2 > 0.99) and a small error. The linear compaction equation could distinguish the powder type and different particle size distribution forms in the same type of powder through fitting parameters. The nonlinear compaction fitting equation could also analyse the contribution of powder densification mechanism through parameter calculation.
摘要钛以其优异的性能被广泛应用于医学、工业和生物科学领域。此外,钛粉末冶金(PM)在生产中得到了广泛的应用,因为它可以显著降低成本。PM中最关键的步骤是粉末压实。因此,压实方程在粉末压实过程的预测和分析中具有重要意义。本文采用不同的压实方程对氢化钛粉末和氢化脱氢钛粉末的实验数据进行了拟合,所有方程都能获得较高的拟合度(R2 > 0.99),误差较小。线性压实方程可以通过拟合参数来区分同一类型粉末中的粉末类型和不同粒度分布形式。非线性压实拟合方程还可以通过参数计算来分析粉末致密化机理的贡献。
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引用次数: 1
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Powder Metallurgy
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