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Multi-attribute approach for selection of polymeric materials for manufacturing gears: A case study in the automotive industry 为制造齿轮选择聚合物材料的多属性方法:汽车行业案例研究
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-09-07 DOI: 10.1177/09544062241271690
Ana Marković, Blaža Stojanović, Nikola Komatina, Lozica Ivanović
Automotive industry is characterized by mass production, a large share in the gross national income and high employment of workers with different knowledge and skills. Improving the production process, as well as product quality, is one of the most important tasks of automotive enterprise as well as government management. This research promotes a new fuzzy hybrid model for determining the priority of polymeric materials for manufacturing gears in an exact manner, which leads to an incremental improvement in the quality of the considered product. The analysis of polymeric materials and their characteristic is based on data from the relevant literature and experiences of the best practice. The relative importance of material characteristics is stated as fuzzy group decision making problem. The weights vector is determined by using the fuzzy Analytic Hierarchical Process and fuzzy geometric mean. The rank of polymeric materials is obtained by employing the proposed Technique for Order Preference by Similarity to Ideal Solution with triangular fuzzy numbers. The fuzzy algebra rules have been used for determining: (i) distances from Fuzzy Positive Ideal Solutions and Fuzzy Negative Ideal Solutions and (ii) closeness coefficient values. The proposed fuzzy hybrid model testing and verification are performed on real data in an automotive enterprise.
汽车工业的特点是大规模生产、在国民总收入中占很大比重以及大量雇用具有不同知识和技能的工人。改进生产工艺和产品质量是汽车企业和政府管理部门最重要的任务之一。本研究推广了一种新的模糊混合模型,用于准确确定用于制造齿轮的聚合材料的优先级,从而逐步提高所考虑产品的质量。对聚合材料及其特性的分析以相关文献数据和最佳实践经验为基础。材料特性的相对重要性被表述为模糊群体决策问题。权重向量采用模糊层次分析法和模糊几何平均法确定。聚合物材料的等级是通过使用三角形模糊数,采用与理想解决方案相似的排序优先技术得出的。模糊代数规则用于确定:(i) 与模糊正理想解和模糊负理想解之间的距离;(ii) 近似系数值。在一家汽车企业的真实数据上对所提出的模糊混合模型进行了测试和验证。
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引用次数: 0
Examination of adhesive force and the model’s dimension in continuous and conventional printing using the oxygen inhibition effect 利用氧气抑制效应检验连续印刷和传统印刷的粘合力和模型尺寸
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-09-05 DOI: 10.1177/09544062241264599
Amir Hasan Manzour, Jamal Zamani
In constrained surface vat photopolymerization, the adhesive force between the formed layer of the model and the bottom of the resin container restricts the printing capability. This research investigates the adhesive forces in digital light processing (DLP) and continuous digital light processing (CDLP), focusing on how the oxygen inhibition effect, resin container membrane, and model geometries affect these forces. This study tested four distinct resin vats, with particular attention given to oxygen-permeable vats, to evaluate their role in reducing adhesive forces. A permeable vat that reduced the separation force by 52% using the oxygen inhibition layer was assessed for continuous printing. The influence of model geometry on the adhesive force in DLP and CDLP was evaluated using a permeable vat. Moreover, an inverse relationship was identified between resin absorbance and both curing depth and printing speed. It was observed that as the model’s cross-sectional area increased, so did the adhesion force in continuous printing. These findings prove that continuous printing can achieve faster build times in CDLP than in DLP, with a maximum speed of 288 mm/h.
在约束表面槽光聚合中,模型的成型层与树脂容器底部之间的粘附力限制了印刷能力。本研究调查了数字光处理(DLP)和连续数字光处理(CDLP)中的粘附力,重点研究了氧抑制效应、树脂容器膜和模型几何形状如何影响这些粘附力。这项研究测试了四种不同的树脂桶,尤其关注透氧桶,以评估它们在降低粘附力方面的作用。在连续印刷中,使用氧气抑制层的透气槽可将分离力降低 52%。使用透气槽评估了模型几何形状对 DLP 和 CDLP 中粘合力的影响。此外,还确定了树脂吸收率与固化深度和印刷速度之间的反比关系。据观察,随着模型横截面积的增加,连续印刷中的粘附力也在增加。这些发现证明,与 DLP 相比,CDLP 的连续印刷可以实现更快的构建时间,最高速度可达 288 毫米/小时。
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引用次数: 0
A novel static model of planetary roller screw mechanisms based on an energy method 基于能量法的行星滚柱螺旋机构新型静态模型
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-09-04 DOI: 10.1177/09544062241271630
Bohong Zhang, Mingcai Xing, Yi Cui, Qiangqiang Huang, Bin Li, Shuo Liu
A novel static model of planetary roller screw mechanisms (PRSMs) is proposed to obtain the load distribution over threads by an energy method. The energy method consists of the structural potential energy and an optimization problem. The potential energy is calculated by structural discretization. And the optimization problem, whose objective is the structural potential energy, is obtained by combining the principle of minimum potential energy with the forces balance constraints. The load distribution is the result of the optimization problem. A finite element model is established for validation. Compared with previous models, the proposed model has lower complexity and higher precision. To further verify the reliability and practicability of the proposed model, effects of the nut position, shaft diameter, and number of roller threads on the load distribution are analyzed based on the proposed model. The results show that the nut position has little influence on the load distribution. The shaft diameter and number of roller threads significantly impact the load distribution.
本文提出了一种新型行星滚柱螺旋机构(PRSM)静态模型,通过能量法获得螺纹上的载荷分布。能量法包括结构势能和优化问题。结构势能通过结构离散化计算得出。优化问题的目标是结构势能,通过结合最小势能原理和力平衡约束得到。荷载分布是优化问题的结果。建立了一个有限元模型进行验证。与之前的模型相比,所提出的模型具有更低的复杂度和更高的精度。为了进一步验证所提模型的可靠性和实用性,基于所提模型分析了螺母位置、轴直径和滚柱螺纹数对载荷分布的影响。结果表明,螺母位置对载荷分布的影响很小。轴直径和滚柱螺纹数对载荷分布的影响很大。
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引用次数: 0
Design and analysis of a pipe robot based on metamorphic mechanism 基于变形机制的管道机器人的设计与分析
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-09-04 DOI: 10.1177/09544062241271631
Jianfeng He, Xiaoli Jia, Bo Xu, Shutong Huang, Lu Liu, Jingting Dai, Hengxiang Liu
Addressing the challenges of limited passability and adaptability encountered by existing pipe robots in navigating through tee and four-way junction pipes, This article designs a pipe robot based on the principle of metamorphism. This robot is designed with a variable number of linkages, constituting the core of its system structure. Through this innovative approach, it achieves movement in diverse types of pipelines by altering its own structural configuration. Kinematic analysis is conducted using both the Denavit-Hartenberg (D-H) method and screw theory, providing expressions for the forward kinematics in terms of the robot’s positional and attitudinal states, as well as geometric solutions for the inverse kinematics. Simulations conducted in MATLAB and ADAMS software demonstrate consistent postural changes of the robot, validating its design and capabilities. Prototype experiments in a 500 mm diameter pipeline further confirm the robot’s structural design rationality and its ability to navigate through tee and four-way junction pipes by altering its posture. The results indicate that this pipe robot effectively navigates through straight, vertical tee, and horizontal four-way junction pipes, offering a viable solution for efficiently maneuvering through complex pipeline junctions.
针对现有管道机器人在穿越三通和四通交接管道时遇到的通过性和适应性有限的难题,本文设计了一种基于变形原理的管道机器人。该机器人设计了数量可变的连杆,构成了其系统结构的核心。通过这种创新方法,它可以通过改变自身的结构配置,在不同类型的管道中实现移动。我们采用德纳维特-哈腾伯格(D-H)方法和螺杆理论进行运动学分析,根据机器人的位置和姿态提供正向运动学表达式,并提供反向运动学的几何解决方案。在 MATLAB 和 ADAMS 软件中进行的仿真表明,机器人的姿势变化是一致的,验证了其设计和能力。在直径为 500 毫米的管道中进行的原型实验进一步证实了机器人结构设计的合理性,以及通过改变姿态在三通和四通交接管道中穿行的能力。结果表明,这种管道机器人能有效地穿过直管、垂直三通和水平四通交界管道,为高效地通过复杂的管道交界处提供了可行的解决方案。
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引用次数: 0
A novel forward performance-driven design method for gear parameters 齿轮参数的新型正向性能驱动设计方法
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-09-03 DOI: 10.1177/09544062241271620
Jiayu Zheng, Changzhao Liu, Shuxin Chen, Xianglong Chen, Nanze Wu
Gear is one of the most crucial components of the transmission system, and the performance of gear directly affects the efficiency and reliability of the transmission system. Conventional methods for designing gear parameters involve several time-consuming and complex steps, which may not guarantee optimal performance. Therefore, we propose a new method for designing gear parameters that aims to improve efficiency and accuracy. First, the tooth surface equations of spur and helical involute gears suitable for symmetric and asymmetric teeth are deduced based on the gear-forming machining principle. Second, the performance evaluation models for load capacity, dynamic performance, efficiency, and power density of the gears are established based on the precise gear surface. The design objectives are standardized and evaluated comprehensively using a linear weighting method. Finally, a forward performance-driven design method of gear parameters is established. The proposed method is applied to a helical gear pair design case, and the results show that 90.7% of the individuals in the Pareto optimal front are asymmetric gears, with 9.3% being symmetric gears. This suggests that asymmetric gears have more opportunities to be optimal than symmetric gears. The highest-ranked gear designed using the proposed method is superior to the gear designed using conventional methods.
齿轮是传动系统中最关键的部件之一,其性能直接影响到传动系统的效率和可靠性。传统的齿轮参数设计方法涉及多个耗时且复杂的步骤,可能无法保证最佳性能。因此,我们提出了一种新的齿轮参数设计方法,旨在提高效率和精度。首先,根据齿轮成型加工原理,推导出适合对称和非对称齿的正齿轮和斜齿轮渐开线齿面方程。其次,根据精确的齿面建立了齿轮的承载能力、动态性能、效率和功率密度的性能评估模型。采用线性加权法对设计目标进行标准化和综合评估。最后,建立了齿轮参数的正向性能驱动设计方法。将所提出的方法应用于螺旋齿轮副设计案例,结果表明帕累托最优前沿中 90.7% 的个体为非对称齿轮,9.3% 为对称齿轮。这表明,非对称齿轮比对称齿轮有更多机会成为最优齿轮。使用建议方法设计的最高等级齿轮优于使用传统方法设计的齿轮。
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引用次数: 0
Wear particles image enhancement using long short-term memory 3D recurrent reconstruction neural network (LSTM 3D-R2N2) 利用长短期记忆三维重建神经网络(LSTM 3D-R2N2 )增强磨损颗粒图像效果
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-09-03 DOI: 10.1177/09544062241271718
Yinhu Xi, Haohao Zhang, Bo Li
3D modeling of wear particles has proven to be a useful tool for monitoring mechanical failure conditions. In this work, a new method for 3D reconstruction of wear particles in uncontaminated oil (healthy oil) and contaminated oil (used oil) was proposed. The image acquisition device can capture multi-view images of moving wear particles in both healthy and used oil by using the reflected light. The images were pretreated first, and the image color inversion was conducted using the Pillow library. The pretreated wear particle images were used for 3D reconstruction using long short-term memory 3D recurrent reconstruction neural network. The current results were verified against existing results, and good agreement can be found. It can be concluded that we can reconstruct the similar 3D wear particle results with fewer images by comparison with other methods. Specifically, only 4–6 image samples were used for the 3D reconstruction of wear particles, and at least 8 image samples were needed for other existing reports.
磨损颗粒的三维建模已被证明是监测机械故障条件的有用工具。在这项工作中,提出了一种用于未受污染的油(健康油)和受污染的油(废油)中磨损颗粒三维重建的新方法。图像采集设备可利用反射光捕捉健康油和废油中移动磨损颗粒的多视角图像。首先对图像进行预处理,然后使用 Pillow 库进行图像颜色反转。预处理后的磨损颗粒图像使用长短期记忆三维重建神经网络进行三维重建。将当前结果与现有结果进行了验证,结果一致。可以得出的结论是,与其他方法相比,我们可以用较少的图像重建类似的磨损颗粒三维结果。具体来说,磨损颗粒的三维重建只使用了 4-6 个图像样本,而其他现有报告至少需要 8 个图像样本。
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引用次数: 0
Disturbance-observer-based terminal sliding mode control of the quadrotor with thrust deviation fault 具有推力偏差故障的四旋翼飞行器基于扰动观测器的终端滑模控制
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-09-02 DOI: 10.1177/09544062241270500
Pouria Eskandarzadeh, Moosa Ayati, Parham Rezaei
This paper presents a novel approach utilizing a sliding mode controller to control a quadrotor effectively in the presence of structural faults. While previous research has extensively explored fault-tolerant control for UAVs, particularly addressing faulty actuators and sensors, there remains a significant gap in addressing control methods for quadrotors experiencing structural faults. We focus specifically on scenarios where a fault in one of the quadrotor’s rotors diverts thrust from the vertical axis, complicating traditional control methods. Our proposed method involves two key steps: firstly, identifying the fault vector using a terminal sliding mode observer, and secondly, calculating appropriate control inputs using a sliding mode method based on the estimated fault vector. Simulation results demonstrate the robustness of this approach, showing accurate control performance even in the presence of multiple faults and disturbances. The system’s reliability hinges on the convergence of the disturbance observer’s estimation error to zero within a finite time frame. In conclusion, the developed controller offers a dependable solution for safely controlling a faulty quadrotor amidst high nonlinearity and uncertainty.
本文介绍了一种利用滑动模式控制器在出现结构故障时有效控制四旋翼飞行器的新方法。虽然之前的研究已经广泛探索了无人机的容错控制,特别是针对故障致动器和传感器的容错控制,但在解决出现结构性故障的四旋翼飞行器的控制方法方面仍存在巨大差距。我们特别关注四旋翼飞行器的一个旋翼出现故障,导致推力从垂直轴转移,从而使传统控制方法复杂化的情况。我们提出的方法包括两个关键步骤:首先,使用终端滑模观测器识别故障矢量;其次,根据估计的故障矢量,使用滑模方法计算适当的控制输入。仿真结果证明了这种方法的鲁棒性,即使在存在多种故障和干扰的情况下也能显示出精确的控制性能。系统的可靠性取决于干扰观测器的估计误差能否在有限的时间内收敛为零。总之,所开发的控制器为在高非线性和不确定性条件下安全控制故障四旋翼飞行器提供了可靠的解决方案。
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引用次数: 0
Kinematics of two-wheeler cyclists toward head-ground contact after vehicle collisions 车辆碰撞后两轮车骑车人头部与地面接触的运动学特征
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-09-02 DOI: 10.1177/09544062241270629
Ao Liu, Bingbing Nie, Yu Liu, Guibing Li
Ground contact is the main source for head injuries of two-wheeler (TW) cyclists in vehicle collision accidents, and there is still a lack of understanding of TW cyclist ground impact kinematics. The purpose of the current study is therefore to investigate the kinematics of TW cyclists toward head-ground contact after vehicle collisions via multi-body modeling of vehicle-to-TW crashes under different scenarios. The results indicate that: a lower relative height of pelvis to vehicle bonnet leading edge and vehicle impact speed are more likely to induce a forward landing kinematics to TW cyclists, while higher values of these parameters are generally associated with the backward rolling or soaring movement; TW cyclists are more likely to drop to the side of the vehicle when the TW is moving or with a large offset distance from the center line of the struck vehicle; the head-first ground contact configuration is generally associated with shorter bicyclists in sedan impacts, bicyclists in MPV crashes and all TW cyclists in the crashes with a high vehicle impact speed (>30 km/h); the head-ground contact velocity of TW cyclists is significantly higher in the rear-end dropping cases, and shows relatively high correlation to vehicle impact speed but low correlation to TW moving speed; the head-ground contact velocity of TW cyclists is strongly affected by the body motion before head-ground impact, and head-first contacts could have an either low or high ground contact velocity. The findings may provide preliminary reference for future strategies of TW cyclist ground injury prevention.
地面接触是两轮车(TW)骑车人在车辆碰撞事故中头部受伤的主要原因,而人们对两轮车骑车人的地面撞击运动学仍然缺乏了解。因此,本研究的目的是通过对不同情况下的车对车碰撞事故进行多体建模,研究两轮车骑车人在车辆碰撞后头部与地面接触的运动学特性。研究结果表明骨盆与车辆引擎盖前缘的相对高度越低,车辆撞击速度越快,双向单车骑行者越有可能向前着地,而这些参数值越高,则通常与向后滚动或腾空运动有关;当双向单车骑行者移动时,或与被撞车辆的中心线有较大偏移距离时,双向单车骑行者越有可能向车辆一侧跌落;在轿车撞击中,头部先着地的自行车骑行者身高普遍较矮,在 MPV 撞车事故中,以及在车辆撞击速度较高(30 km/h)的撞车事故中,头部先着地的自行车骑行者身高普遍较高;在后端摔倒的情况下,双轮车骑车人的头地接触速度明显较高,并且与车辆撞击速度的相关性相对较高,但与双轮车移动速度的相关性较低;双轮车骑车人的头地接触速度受头地撞击前身体运动的影响很大,头先接触地面的速度可能较低,也可能较高。这些研究结果可为未来预防双人自行车地面伤害的策略提供初步参考。
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引用次数: 0
Aerodynamic performance of an OPTIMIST full-scale sail for various sail trims: An experimental study OPTIMIST 全尺寸风帆在不同风帆修剪下的空气动力性能:实验研究
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-29 DOI: 10.1177/09544062241272701
Despoina Mougakou, Christina Georgantopoulou, Dimitrios Mathioulakis
Based on wind tunnel tests, the aerodynamic behaviour of a full-scale sail (2.7 m × 2 m) of the OPTIMIST boat is presented for various sail trims. The sail with its vertical mast was attached to a six component balance in a 3.5 m × 4.5 m cross-section of a closed circuit wind tunnel at the National Technical University of Athens. The aerodynamic force and moment vectors applied on the sail were measured for various angles of attack in the interval 10°–40°, for a free stream of 5 m/s and for four shapes of the sail, varying the tension applied on it. Its three dimensional shape was reconstructed using a commercial motion capture system, including three infra-red cameras and a number of spherical reflectors attached to the sail surface. Lift, drag, moment coefficients and the centre of pressure are presented as a function of the angle of attack and the sail trim, as well as the characteristic geometric features of the sail at various horizontal sections like the maximum camber and its location, its inlet-outlet and twist angles.
根据风洞试验,介绍了 OPTIMIST 游艇的全尺寸风帆(2.7 米 × 2 米)在不同风帆修剪下的空气动力学特性。在雅典国立技术大学的闭路风洞中,风帆及其垂直桅杆被固定在一个横截面为 3.5 米 × 4.5 米的六分量天平上。在 10°-40°之间的不同攻角、5 米/秒的自由流和四种形状的风帆上,测量了施加在风帆上的空气动力和力矩矢量,并改变了施加在风帆上的张力。使用商用运动捕捉系统重建了帆的三维形状,该系统包括三台红外摄像机和一些连接在帆表面的球形反射器。升力、阻力、力矩系数和压力中心作为攻角和风帆修剪的函数,以及风帆在不同水平截面上的几何特征,如最大外倾角及其位置、入口-出口角和扭转角。
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引用次数: 0
Joint buffetings suppression and trajectory tracking by fuzzy-based super-twist sliding mode control: Application to a fast parallel robot for PnP operations 基于模糊的超扭曲滑模控制的联合缓冲抑制和轨迹跟踪:应用于 PnP 操作的快速并行机器人
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-28 DOI: 10.1177/09544062241270502
Guanglei Wu
This paper deals with the suppression of robotic joint buffetings for enhanced precision of trajectory tracking by means of fuzzy-based super-twist sliding mode control, which is illustrated with a fast pick-and-place parallel robot for material handling. Prior to control design, the joint motions and torques are measure to identify the dynamic parameters of the robot with recursive least square method, which is experimentally validated for the further model-based control design. In order to suppress the joint buffetings and to improve the tracking accuracy, the control law by integrating fuzzy algorithm and second-order sliding mode control is designed, where the control performance is evaluated by observing the joint dynamics, compared to the classical computed torque control and fuzzy sliding mode variable structure control. The experimental results and comparative study show the effectiveness of the developed control scheme, regarding the joint buffetings suppression and trajectory tracking precision. The main contribution lies in the integrated fuzzy algorithm and second-order sliding mode control for the model-based control design, with acceptable computational cost and trajectory tracking accuracy, from the perspective of actual engineering application.
本文论述了通过基于模糊的超扭曲滑动模式控制来抑制机器人关节缓冲以提高轨迹跟踪精度的问题,并以用于材料处理的快速拾放并联机器人为例进行了说明。在设计控制之前,先测量关节运动和扭矩,然后用递归最小二乘法确定机器人的动态参数,并通过实验验证进一步的基于模型的控制设计。为了抑制关节缓冲并提高跟踪精度,设计了融合模糊算法和二阶滑模控制的控制法则,通过观察关节动态来评估控制性能,并与经典的计算扭矩控制和模糊滑模变结构控制进行了比较。实验结果和对比研究表明,所开发的控制方案在关节缓冲抑制和轨迹跟踪精度方面非常有效。从实际工程应用的角度来看,其主要贡献在于基于模型的控制设计集成了模糊算法和二阶滑模控制,计算成本和轨迹跟踪精度均可接受。
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引用次数: 0
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Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
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