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Low Reflection-Loss Thermal Barrier Coating on Hastelloy C276 for Radio Control Rocket Tip Nosecone Using Yttria-Stabilized Zirconia (YSZ) at Extreme Temperature 使用钇稳定氧化锆 (YSZ) 在哈氏合金 C276 上进行极端温度下的低反射损耗热障涂层,用于无线电遥控火箭喷嘴鼻锥
Pub Date : 2023-12-20 DOI: 10.4028/p-fNGYk1
Widyastuti Widyastuti, R. Wahyuono, R. Fajarin, S. Sulistijono, Arif Nur Hakim, Lilis Mariani, Herry Purnomo, Ibrahim Fatahillah Hizbul Islam
The nosecone tip during the launch process becomes the first part that experiences friction against the atmosphere so that heat is generated, which continues to increase over time. Therefore, the nosecone tip material must have high-temperature resistance, and the materials used must not interfere with the avionics and telemetry systems of the rocket. When the sounding rocket orbits at an altitude of 200-300 Km, the atmospheric environmental conditions also fluctuate, so the nose cone tip must also be able to adapt to this condition. The end of the nose cone must be protected with a high heat-resistant Thermal Barrier Coating (TBC) coating using Yttria Stabilized Zirconia (YSZ). YSZ modified with Al2O3 has impressive performance against high thermal by increasing the temperature resistance of the substrate to about 1200°C. In this paper, the experiment done for the first time using Hastelloy C276 coated with YSZ with thermal spray method has shown good performance. The pull of test results shows the highest bond tensile strength after heat exposure value at 23,04 MPa. And the thermal torch testing resulted in mass decreasing by 0.493 grams at 1200°C. The vector analyser also offers good performance reflection loss, valued at -0.324 dB at 10 GHz, and the thermal gravimetry of the material tip nose is 93,2% at 1200°C.
在发射过程中,推进器顶端是与大气层发生摩擦的第一个部位,因此会产生热量,并随着时间的推移而不断增加。因此,短舱顶端的材料必须具有耐高温性,而且所使用的材料不能干扰火箭的航电和遥测系统。当探空火箭在 200-300 千米的高空运行时,大气环境条件也会发生变化,因此鼻锥体顶端也必须能适应这种情况。鼻锥末端必须使用钇稳定氧化锆(YSZ)高耐热隔热涂层(TBC)进行保护。经 Al2O3 改性的 YSZ 具有出色的耐高温性能,可将基材的耐温性能提高到约 1200°C。本文首次使用热喷涂法对涂有 YSZ 的哈氏合金 C276 进行了实验,结果表明其性能良好。测试结果表明,热暴露后的最高粘接拉伸强度值为 23.04 兆帕。热喷枪测试结果表明,在 1200°C 时质量减少了 0.493 克。矢量分析仪也提供了良好的反射损耗性能,10 千兆赫时的反射损耗值为 -0.324 dB,1200°C 时材料尖端鼻端的热重力测量值为 93.2%。
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引用次数: 0
Physicochemical Properties of Silk Fibroin Electrospun Membranes Functionalized with Gold Nanoparticles and Choline Based Bio-Ionic Liquids 金纳米粒子和胆碱基生物离子液体功能化的蚕丝纤维电纺膜的物理化学特性
Pub Date : 2023-12-20 DOI: 10.4028/p-HI0kyb
W. Agudelo, Y. Montoya, Alejandra Garcia-Garcia, John Bustamante
Tissue engineering has focused on the development of biomaterials, modulating the morphological and electrochemical characteristics based on their final application. In this setting, the purpose of the present study was to determine the physicochemical response of electrospun membranes of silk fibroin extracted from sericulture wastes and their functionalization with choline based bio-ionic liquids. A comparative study of their response was carried out with membranes obtained from the same protein but functionalized with gold nanoparticles. The biomaterials developed were characterized by UV-Visible spectrophotometry, FTIR spectroscopy, electron microscopy (SEM and FESEM), dynamic light scattering (DLS), and Linear sweep voltammetry. The results obtained showed a fibrillar morphology and the conduction of electrical stimuli by the membranes functionalized with the gold nanoparticles or the bio-ionic liquids, where for the latter the response is modulated by the concentration used in the development of the biocomposite.
组织工程学的重点是开发生物材料,根据其最终应用调节形态和电化学特性。在这种情况下,本研究的目的是确定从养蚕废料中提取的蚕丝纤维素电纺丝膜的物理化学反应,以及它们与胆碱基生物离子液体的功能化反应。此外,还对电纺丝膜与由相同蛋白质制成但使用金纳米粒子功能化的电纺丝膜的反应进行了比较研究。研究人员通过紫外-可见分光光度法、傅立叶变换红外光谱法、电子显微镜(SEM 和 FESEM)、动态光散射(DLS)和线性扫描伏安法对所开发的生物材料进行了表征。研究结果表明,金纳米颗粒或生物离子液体功能化膜具有纤维状形态并能传导电刺激,而后者的反应受生物复合材料开发过程中所用浓度的调节。
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引用次数: 0
A New Approach for Sintering Simulation of Irregularly Shaped Powder Particles 不规则形状粉末颗粒烧结模拟的新方法
Pub Date : 2023-12-05 DOI: 10.4028/p-6qp7lz
M. Weiner, T. Zienert, M. Schmidtchen, J. Hubálková, C. G. Aneziris, Ulrich Prahl
In sintering simulation, there are basically two approaches: microscale simulation, in which distinct particles or pores are regarded, and macroscale, where the porous body is regarded as continuum with variable density.Material parameters of the latter can be determined by experiment or by microscale models.Current microscale sintering models mainly use circular resp.~spherical particle geometries to represent the actual shape of real particles.However, sintering behavior is heavily dependent on the morphology of the powder particles, since sintering progress is driven by reduction of the bound surface energy.So current models neglect the influence of local contact morphology.Here, a finite differences based microscopic sintering model is presented, which is capable to work with irregular particle geometries.Asymmetric particle contacts in shape and substance are possible within.The differences between circular particle contacts and asymmetric ones are investigated.Furthermore, a statistical way of describing the morphology of powder particles and its inclusion into sintering simulation using Monte Carlo techniques are shown.Morphology data are obtained from microscopic imaging by extracting the 2D contours.The particles' contour lines are fitted to a parameterized shape function including ovality and first order waves to obtain a description of the particles' fine shapes.From the statistical distribution of the shape parameters, randomized particle groupings are sampled as input for microscopic sintering simulation.Statistical analysis of the samples' sintering behaviors leads to statements about the powder's.Comparisons to classical spherical modelling are given.
在烧结模拟中,基本上有两种方法:一种是微观模拟,将不同的颗粒或孔隙视为微观模拟;另一种是宏观模拟,将多孔体视为密度可变的连续体。后者的材料参数可以通过实验或微尺度模型确定。目前的微尺度烧结模型主要采用圆形烧结模型。~球形粒子几何来表示真实粒子的实际形状。然而,烧结行为在很大程度上取决于粉末颗粒的形态,因为烧结过程是由结合表面能的降低驱动的。因此,目前的模型忽略了局部接触形态的影响。本文提出了一种基于有限差分的微观烧结模型,该模型能够处理不规则的颗粒几何形状。不对称粒子在形状和物质上的接触是可能的。研究了圆形颗粒接触与非对称颗粒接触的区别。此外,还介绍了一种用蒙特卡罗技术描述粉末颗粒及其夹杂物形态的统计方法。通过提取二维轮廓,从显微成像中获得形貌数据。将粒子的轮廓线拟合到包含椭圆度和一阶波的参数化形状函数中,得到粒子的精细形状描述。从形状参数的统计分布中,抽取随机颗粒组作为微观烧结模拟的输入。对样品的烧结性能进行统计分析,得出粉末的烧结性能。给出了与经典球面模型的比较。
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引用次数: 0
Constitutive Model and Impact Induced Fragmentation of W-Zr Alloy W-Zr 合金的构成模型和冲击诱导碎裂
Pub Date : 2023-12-05 DOI: 10.4028/p-08fcjt
Yi Zhe Yang, Chuan Ting Wang, Yan Song Yang, Yuan He, Lei Guo, Yong He
In this paper, two types of W-Zr alloy with different proportions were prepared. The dynamic and quasi-static compression mechanical properties of Zr-25%W alloy and Zr-50%W alloy at various strain rates were obtained. The results showed that the tungsten component could improve the mechanical strength of the alloy, while the zirconium component could significantly improve the plasticity of the alloy. The JC constitutive models of two types of W-Zr alloys and the KHL constitutive model of Zr-25%W alloy were proposed. The fitting parameters of JC model and KHL model were determined by the dynamic and quad-static compression tests. Dynamic impact tests of two types of W-Zr alloys were carried out in argon atmosphere at various velocities. The power law distribution theory for brittle materials could also describe the high-speed impact of W-Zr alloy.
本文制备了两种不同配比的W-Zr合金。研究了Zr-25%W合金和Zr-50%W合金在不同应变速率下的动态和准静态压缩力学性能。结果表明,钨组分能提高合金的机械强度,而锆组分能显著提高合金的塑性。提出了两种W-Zr合金的JC本构模型和Zr-25%W合金的KHL本构模型。通过动态和四静压试验确定了JC模型和KHL模型的拟合参数。对两种W-Zr合金在氩气环境下进行了不同速度的动态冲击试验。脆性材料的幂律分布理论也可以描述W-Zr合金的高速冲击。
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引用次数: 0
Structural Alloys 结构合金
Pub Date : 2023-12-05 DOI: 10.4028/b-mrw6hv
M. Ionescu, Tara Chandra, C. Sommitsch, Raj Shabadi
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引用次数: 0
Study on the Deformation Mechanism of a Nonequiatomic AlCrMnFeNi High-Entropy Alloy at Cold and Warm Temperatures 非硅原子 AlCrMnFeNi 高熵合金在低温和高温下的变形机理研究
Pub Date : 2023-12-05 DOI: 10.4028/p-qwtrs0
Ahmed W. Abdelghany, M. Jaskari, A. Hamada, M. Gepreel, A. Järvenpää
High-entropy alloys (HEAs) have led to breakthroughs in materials science due to their superior properties and the challenge of achieving the high strength and high ductility trade-off. Microstructural evolution during cold and warm compression tests of the single-phase Al8Cr12Mn25Fe35Ni20 high entropy alloy (Fe-HEA) is investigated in the present work. The current study assesses the effect of temperature on the mechanical properties and deformation mechanism of the face-centered cubic structure Fe-HEA. The arc-melted ingot is homogenized at 1473 K and then directly hot-rolled to break the cast structure of the alloy prior to testing procedures. Fe-HEA is tested through uniaxial compressive testing at three different selected temperatures: 293, 473, and 673 K utilizing a Gleeble thermo-mechanical simulator at a strain rate of 0.001 s-1. The compressive behavior at 673 K showed a higher strain hardening exponent when compared to 293 and 473 K. The deformed microstructural features of the compressed and quenched specimens, deformation mechanism, and phase revolution are investigated with X-ray diffraction (XRD) and electron backscattered diffraction (EBSD). Dislocation densities for the deformed conditions were estimated to be 4.11 × 1014 and 5.39 × 1014 m-2 for the 473 and 673 K deformed conditions, respectively. At a deformation temperature of 673 K, B2 precipitation is observed at the high-angle grain boundaries.
高熵合金(HEAs)由于其优越的性能和实现高强度和高塑性平衡的挑战,导致了材料科学的突破。本文研究了单相Al8Cr12Mn25Fe35Ni20高熵合金(Fe-HEA)在冷热压缩试验中的组织演变。研究了温度对面心立方结构Fe-HEA的力学性能和变形机理的影响。电弧熔化的铸锭在1473 K下均匀化,然后在测试程序之前直接热轧以打破合金的铸造组织。Fe-HEA通过单轴压缩测试,在三个不同的选择温度:293,473和673 K,利用Gleeble热机械模拟器,应变速率为0.001 s-1。与293和473 K相比,673 K的压缩行为表现出更高的应变硬化指数。利用x射线衍射(XRD)和电子背散射衍射(EBSD)研究了压缩和淬火试样的变形组织特征、变形机理和相转。在473 K和673 K变形条件下,位错密度分别为4.11 × 1014和5.39 × 1014 m-2。当变形温度为673 K时,在高角度晶界处有B2析出。
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引用次数: 0
Mass Production and Vast Application States of Bulk Metallic Glasses 块状金属玻璃的大规模生产和广阔应用领域
Pub Date : 2023-12-05 DOI: 10.4028/p-dv5o9h
Akihisa Inoue, Fan Li Kong, Xu Guang Zhu, Kuan Gao
Since the first synthesis of bulk metallic glasses (BMGs) by copper mold casting in 1990, much effort has been devoted to the searching of new BMG composition, the clarification of fundamental and engineering properties for BMGs and their industrialization. At present, BMGs have been formed in a large number of multicomponent alloy systems where the empirical three component rule is satisfied. Nowadays, commercialized BMGs are classified to Zr-based and Fe-based alloy groups. When we look at the industrialization of Zr-Al-Ni-Cu-based BMGs, the first commercialization was made for golf clubs in Japan in 1998, followed by watch parts etc. Since then, Zr-based BMGs have been used continuously up to 2013, though their application scale was in a limited state. Since 2014, the application scale was significantly extended in collaboration with the rapid developments of smartphones and electric vehicles. At present, the mass production facilities for Zr-based BMGs have been significantly developed and variety of BMG products have been produced. On the other hand, Fe-based soft magnetic BMGs were found in 1995. Their BMGs have also been used on a huge number of pieces in various kinds of electronic-magnetic instruments. These recent application states for Zr- and Fe-based BMGs are introduced together with new nanocrystalline Fe-based soft magnetic alloys developed through the derivation of alloy composition from Fe-based BMGs.
自1990年首次用铜模铸造方法合成大块金属玻璃以来,人们一直在努力寻找新的大块金属玻璃成分,澄清大块金属玻璃的基本性能和工程性能,并使其工业化。目前,在大量满足经验三分量规律的多组分合金体系中已经形成了bmg。目前商品化的bmg合金分为锆基合金和铁基合金两大类。当我们观察以zr - al - ni - cu为基础的bmg的产业化时,第一次商业化是1998年在日本为高尔夫俱乐部制造的,随后是手表零件等。此后,基于zr的bmg一直使用到2013年,但其应用规模处于有限状态。2014年以来,随着智能手机和电动汽车的快速发展,应用规模显著扩大。目前,基于zr的BMG的批量生产设施已经得到了显著的发展,各种BMG产品已经生产出来。另一方面,1995年发现了铁基软磁bmg。他们的bmg也被大量用于各种电子磁性仪器的部件上。介绍了Zr基和fe基bmg合金的最新应用状况,以及由fe基bmg合金衍生出的新型纳米晶fe基软磁合金。
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引用次数: 0
Micro-Alloying Effect on the Inter-Critical Grain Coarsened Heat Affected Zone of a S355 Steel Welded Joint 微合金化对 S355 钢焊接接头临界晶粒间粗化热影响区的影响
Pub Date : 2023-12-05 DOI: 10.4028/p-7vagjd
A. Di schino, Mirko Sgambetterra, R. Schmidt, G. Stornelli, Anastasiya Tselikova
The inter-critical heat affected zone (ICHAZ) appears to be one of the most brittle sections in the welding of high-strength micro-alloyed steels (HSLA). Following repeated heating cycles in in with temperature ranging Ac1 /Ac3, the ICHAZ will face with an evident toughness and fatigue behavior reduction especially due to martensite-austenite constituent (MA) formation. Microalloying in high strength steels causes the generation of some phases in the matrix able to increase the mechanical properties of the joint. In this paper we report an investigation related to 1000 ppm vanadium addition in the welded joint of a structural S355 steel. The inter-critical zone of ta double pass welded joint is here reproduced by dilatometer, with second peak temperature ranging 720°C-790°C. The residual austenite dependence on inter-critical temperature is analyzed and related to the hardness behavior.
临界间热影响区(ICHAZ)是高强度微合金钢(HSLA)焊接中最脆弱的部位之一。在Ac1 /Ac3温度范围内反复加热后,ICHAZ的韧性和疲劳行为明显降低,特别是由于马氏体-奥氏体成分(MA)的形成。高强度钢中的微合金化会在基体中产生一些相,从而提高接头的力学性能。本文报道了在S355结构钢焊接接头中添加1000ppm钒的相关研究。用膨胀仪再现了双道焊接接头的临界间区,第二峰温度范围为720℃-790℃。分析了残余奥氏体对临界温度的依赖关系,并将其与硬度行为联系起来。
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引用次数: 0
Effect of Cu on the Precipitation of α-Al(Mn,Cr)Si Dispersoids in an Al-Mg-Si-Mn-Cr Alloy 铜对 Al-Mg-Si-Mn-Cr 合金中 α-Al(Mn,Cr)Si 分散体沉淀的影响
Pub Date : 2023-12-05 DOI: 10.4028/p-j6n8ji
Fang Zhen Liu, Qi Peng Dong, Jian Qin, Zhen Li, Hiromi Nagaumi
Nanoscale dispersoids will retard or inhibit recrystallization of aluminum alloys during thermomechanical processes. In the present study, the influence of an addition of 0.6 wt. % Cu on the precipitation behavior of dispersoids in an Al-Mg-Si-Mn-Cr alloy had been investigated. Large amounts of dispersoids with different shapes, e.g. cubic, rod-like and plate-like, were achieved in the experimental alloys after homogenization. Compared with the Cu-free alloy, Cu-added alloy exhibits a higher proportion of cubic shape dispersoid. HRTEM results indicated that the cubic shape dispersoid has an icosahedral quasicrystal structure, while the rod-like or plate-like shape dispersoids show a simple cubic crystal structure. Due to the presence of a high number density of quasicrystalline dispersoids, the Cu-added alloy exhibits a higher recrystallization resistance during hot compression. This study presents a new insight that besides the precipitation strengthening, the Cu alloying in an Al-Mg-Si-Mn-Cr alloy can also contributes to the precipitation of dispersoids.
在热处理过程中,纳米级分散体可以延缓或抑制铝合金的再结晶。本文研究了添加0.6 wt. % Cu对Al-Mg-Si-Mn-Cr合金中弥散体析出行为的影响。均匀化后,合金中出现了大量立方体、棒状和片状等不同形状的分散体。与不含cu的合金相比,添加cu的合金呈现出更高的立方形弥散比例。HRTEM结果表明,立方状分散体具有二十面体准晶体结构,而棒状或片状分散体具有简单的立方晶体结构。由于准晶分散体数量密度高,cu合金在热压缩过程中表现出较高的抗再结晶性。本研究提出了Al-Mg-Si-Mn-Cr合金中Cu的合金化除了有助于析出强化外,还有助于弥散体的析出。
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引用次数: 0
Eta Phase Precipitation at Equilibrium and in Strain Free ATI 718Plus 平衡状态下和无应变 ATI 718Plus 中的埃塔相沉淀
Pub Date : 2023-12-05 DOI: 10.4028/p-f9hnso
Bilal Hassan, Yann Jansen, S. Nouveau, Jonathan Corney
As aerospace engines advance to obtain higher thermal efficiencies, it is imperative to develop high temperature materials. Inconel 718 is a nickel-based superalloy that has been used for decades in aero-engine parts as it allows for use in high temperature applications. ATI 718Plus is a newer nickel-based superalloy that has been developed with a 55°C higher temperature capability over Inconel 718. ATI 718Plus components are manufactured by forging a wrought billet in stages to obtain the desired geometry and microstructure. Parts are heat treated to optimised proportions of γ’ and η phases. η phase is an acicular phase that precipitates on the grain boundaries, whereas γ’ is the primary strengthening phase. η phase is an important phase to understand as it is utilised in controlling the grain size during hot working processes at temperatures below its solvus temperature. When η phase is fully solutioned, the grain size is free to increase and hence the material mechanical properties can become detrimental. The short-term precipitation kinetics of η phase in strain-free ATI 718Plus is still not completely understood. In this study, the aims and objectives were to study the η precipitation kinetics in strain-free material as well as studying η phase precipitation in equilibrium conditions. TTT diagrams were produced for the η phase in strain-free material and compared to the limited data available in the open literature. In addition, the equilibrium η phase content, aspect ratio, length and width were determined and compared to the very little data that is currently published.
随着航空发动机向更高热效率的方向发展,开发高温材料势在必行。因科乃尔718是一种镍基高温合金,已在航空发动机部件中使用了数十年,因为它允许在高温应用中使用。ATI 718Plus是一种较新的镍基高温合金,与Inconel 718相比具有55°C更高的温度能力。ATI 718Plus组件是通过锻造锻造坯料,以获得所需的几何形状和微观结构。零件经过热处理,达到最佳比例的γ′和η相。η相是晶界上析出的针状相,而γ′是主要强化相。η相是一个需要理解的重要相,因为它在低于其溶质温度的热加工过程中用于控制晶粒尺寸。当η相完全溶解时,晶粒尺寸可以自由增大,因此材料的力学性能会变得不利。在无应变的ATI 718Plus中,η相的短期析出动力学尚不完全清楚。本研究的目的和目的是研究无应变材料中η相的析出动力学以及平衡条件下η相的析出。我们制作了无应变材料中η相的TTT图,并与公开文献中有限的数据进行了比较。此外,还测定了平衡η相含量、纵横比、长度和宽度,并与目前发表的少量数据进行了比较。
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引用次数: 0
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Solid State Phenomena
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