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Low Tool Wear Cutting Method Using H2O Radical 使用 H2O 激进式低刀具磨损切削法
Pub Date : 2023-12-20 DOI: 10.4028/p-u3UHMv
Hiromichi Toyota, Ryoya Shiraishi, Hidekazu Goto, Xia Zhu, Yukiharu Iwamoto, Syoma Tamura
Tool wear is an important problem when cutting hard-to-cut materials such as stainless steel and nickel alloys. This unignorable disadvantage is caused by the diffusion of dissociated carbon atoms to the surface layer of the tool tip during the cutting process, and this has been confirmed by SEM/EDS analysis of worn tool tips. In this study, a novel cutting method is proposed in which chemically activated H2O molecules are introduced to the cutting tool tip in order to prevent tool wear by removing dissociated carbon atoms on the surface layer of the tool tip. In cutting experiments, stainless steel X5CrNi 18-10 (JIS SUS304), a cemented carbide tool tip, cutting oil, steam, and Ar plasma were used. Ar plasma was used for raising the steam temperature around the tool tip and chemically activating H2O molecules. From the results, the dissociated carbon and constituted knife edge were mostly removed by H2O steam and cutting oil without Ar plasma. However, in some cases using Ar plasma, the workpiece melted and tightly adhered to the cutting face of the tool tip. This suggests that the H2O steam temperature should be suitably controlled so as to remove carbon atoms effectively from the cutting face of the tool tip.
在切削不锈钢和镍合金等难切削材料时,刀具磨损是一个重要问题。这种难以消除的缺点是由于在切削过程中离解的碳原子扩散到刀尖表面层造成的,这一点已通过对磨损刀尖的 SEM/EDS 分析得到证实。本研究提出了一种新的切削方法,即在切削刀尖引入化学活化的 H2O 分子,通过清除刀尖表层的离解碳原子来防止刀具磨损。在切削实验中,使用了不锈钢 X5CrNi 18-10(JIS SUS304)、硬质合金刀尖、切削油、蒸汽和氩等离子体。氩等离子体用于提高刀尖周围的蒸汽温度,并对 H2O 分子进行化学活化。从结果来看,大多数情况下,在不使用氩等离子体的情况下,H2O 蒸汽和切削油可以去除解离的碳和构成的刀刃。然而,在使用氩等离子体的某些情况下,工件熔化并紧紧粘附在刀尖的切削面上。这表明,应适当控制 H2O 蒸汽的温度,以便有效去除刀尖切削面上的碳原子。
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引用次数: 0
The Influence of Silica Dioxide in the Electrocatalytic Performances of rGO/Fe3O4 as Oxygen Reduction Electrocatalyst 二氧化硅对 rGO/Fe3O4 作为氧还原电催化剂的电催化性能的影响
Pub Date : 2023-12-20 DOI: 10.4028/p-XRDbR5
F. Yusoff, Karthi Suresh
In this study, synthesis of reduced graphene oxide-iron oxide-silica dioxide (rGO/Fe3O4/SiO2) was done through a facile chemical process. Physical characterization was carried out as such Fourier transform infrared spectroscopy (FTIR) which confirmed the presence of silica peak in the spectrum of rGO/Fe3O4/SiO2, while RAMAN displayed the vibrational bands of carbon materials studied. Results of SEM-EDX and TEM confirmed the unification of SiO2 on rGO/Fe3O4 nanocomposite with difference in morphologic structure. X-ray diffraction (XRD) analysis exhibited that addition of SiO2 increased the crystalline size of the nanocomposite. Nitrogen adsorption isotherm analysis describes the nanocomposites fall in the mesopore region. The nanocomposite was then drop-casted on the surface of glassy carbon electrode (GCE) for fabrication of the electrode which denoted as rGO/Fe3O4/SiO2/GCE. Electrochemical characterization of modified electrode was studied using electron impedance spectroscopy (EIS), which showed the minimal resistance charge transfer. Oxygen reduction reaction analysis shows that electrocatalytic reduction of oxygen was excellent with four-electron transfer when calculated using Randles-Sevcik equation. All the analysis was compared to the nanocomposites without the addition of silica oxide (rGO/Fe3O4). This work proves that addition of nanoparticle in a compound as a matrix improves the oxygen reduction potential of rGO/Fe3O4/SiO2/GCE composite.
本研究通过简便的化学工艺合成了还原氧化石墨烯-氧化铁-二氧化硅(rGO/Fe3O4/SiO2)。傅立叶变换红外光谱(FTIR)证实了 rGO/Fe3O4/SiO2 光谱中二氧化硅峰的存在,而 RAMAN 则显示了所研究的碳材料的振动带。扫描电子显微镜(SEM-EDX)和透射电子显微镜(TEM)的结果证实了二氧化硅在 rGO/Fe3O4 纳米复合材料上的统一,但形态结构有所不同。X 射线衍射(XRD)分析表明,加入 SiO2 增加了纳米复合材料的结晶尺寸。氮吸附等温线分析表明纳米复合材料属于中孔区。然后将纳米复合材料滴铸在玻璃碳电极(GCE)表面,制成电极,并命名为 rGO/Fe3O4/SiO2/GCE。利用电子阻抗光谱(EIS)研究了改性电极的电化学特性,结果显示电荷转移的电阻最小。氧还原反应分析表明,使用 Randles-Sevcik 方程计算,氧的电催化还原效果极佳,有四个电子转移。所有分析均与未添加氧化硅的纳米复合材料(rGO/Fe3O4)进行了比较。这项工作证明,在作为基质的化合物中添加纳米粒子可提高 rGO/Fe3O4/SiO2/GCE 复合材料的氧还原电位。
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引用次数: 0
A Research on the Enhancing of the Formability of Stainless-Steel Sheet Sus304 by Multistage Single Point Incremental Sheet Forming (MSPIF) Technology 利用多级单点递增薄板成形 (MSPIF) 技术提高不锈钢薄板 Sus304 成形性的研究
Pub Date : 2023-12-20 DOI: 10.4028/p-hwM6t6
Khanh Dien Le, Huu Han Ho, Thanh Nam Nguyen, Trung Le Tran, Trinh Nguyen Le, Dinh Hai Vu
Although the Incremental Sheet Forming (ISF) technology has been studied and applied from the last decade of the previous century with more than 30 years of experiences and ameliorations of the researchers of this field, but the ability of deformation of the formed material sheet still has remained in a restrictive modest value. This sheet forming technology could be divided into 2 mains branches: Single Point Incremental Forming (SPIF) and Two Point Incremental Forming (TPIF) wherein the first one is usually applying in research and the second branch is used in production. The ISF is suitable for forming sheet for a single product or for small batch production with a great advantage of a no-need pestle and mold manufacture in advance, but the formability of formed sheet material cannot bigger than a limited formed angle of about 80o that depends on the material and the forming parameters. There are some ameliorations for increasing the formability of the formed sheet such as heating the formed sheet in Hot SPIF or Multistage SPIF (MSPIF)… All the effort and amelioration measures are confronted with different difficulties. In this paper, we concentrate to study on the MSPIF technology on stainless steel SUS304 by simulation method with the proof of experimental method. The results were also compared to the simple SPIF to show its own pros and cons on the related field such as the technology, the productivity and the lubrication.
尽管增量式薄板成形(ISF)技术从上世纪最后十年开始研究和应用,经过该领域研究人员 30 多年的经验积累和改进,但成形材料薄板的变形能力仍然有限。板材成型技术可分为两个主要分支:单点增量成形(SPIF)和两点增量成形(TPIF),其中前者通常应用于研究,后者应用于生产。ISF 适用于单件产品或小批量生产板材的成形,具有无需提前制造杵和模具的巨大优势,但成形板材的成形性不能大于约 80o 的有限成形角,这取决于材料和成形参数。为了提高成形板材的成形性,有一些改进措施,如在热SPIF或多级SPIF(MSPIF)中加热成形板材......所有的努力和改进措施都面临着不同的困难。在本文中,我们通过实验方法的验证,利用模拟方法集中研究了不锈钢 SUS304 的 MSPIF 技术。研究结果还与简单的 SPIF 进行了比较,以显示其在技术、生产率和润滑等相关领域的优缺点。
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引用次数: 0
Carbon-Based and Silicon-Based Nanomaterials for Enhanced Structural Adhesives 用于增强结构粘合剂的碳基和硅基纳米材料
Pub Date : 2023-12-20 DOI: 10.4028/p-cRQ0UD
Mohammad Al-Zu'bi, L. Anguilano, Mizi Fan
Various carbon-based (i.e., carbon nanofibres (CNF), cellulose nanocrystals and graphite nanoparticles) and silicon-based nanomaterials (i.e., silica and MMT clay nanoparticles) were incorporated into neat structural epoxy adhesive (NE) (Sikadur®-30) at 0.5, 1.0 and 1.5 wt.% by means of a simple and cost-effective mixing method to produce the nanomaterial-modified epoxy adhesives (NMEAs). The performance of the NMEAs in regard with the bond characteristics and strength of cement paste (CP)-adhesive joints was investigated through conducting lap-shear test. Results showed that loading epoxy with 0.5 and 1.0 wt.% of carbon-based nanofillers, except in the case of adding 1.0 wt.% CNF, contributed to a significant enhancement in the joints’ strength, but a strength reduction the of the joints, even below those of the NE-bonded joints, was observed upon a further loading (i.e., at 1.5 wt.%). While all the joints bonded with epoxy loaded with silicon-based nanofillers at all wt.% showed a strength increase over the unfilled epoxy. The joints’ strength was found to decrease with the wt.% of the nanofillers due to particles’ agglomerations. All joints failed in a mixed cohesive and adhesive mode.
通过一种简单而经济有效的混合方法,将各种碳基(即碳纳米纤维(CNF)、纤维素纳米晶体和石墨纳米颗粒)和硅基(即二氧化硅和 MMT 粘土纳米颗粒)纳米材料分别以 0.5、1.0 和 1.5 重量百分比的比例加入到纯结构环氧胶粘剂(NE)(Sikadur®-30)中,以生产纳米材料改性环氧胶粘剂(NMEAs)。通过搭接剪切试验研究了纳米材料改性环氧胶粘剂在水泥浆(CP)-胶粘剂接头的粘接特性和强度方面的性能。结果表明,在环氧树脂中添加 0.5 和 1.0 wt.% 的碳基纳米填料(添加 1.0 wt.% CNF 的情况除外)可显著提高接缝强度,但在进一步添加时(即添加 1.5 wt.%),接缝强度有所降低,甚至低于 NE 粘合接缝的强度。而与未填充的环氧树脂相比,所有添加了硅基纳米填料(所有重量百分比)的环氧树脂粘合接头的强度都有所提高。随着纳米填料重量百分比的增加,接合处的强度也会降低,这是由于颗粒团聚造成的。所有接头都以内聚和粘合混合模式失效。
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引用次数: 0
A Study on a Novel Process Combines Cutting and Joining by an Automatic Lathe 关于利用自动车床将切割和接合相结合的新型工艺的研究
Pub Date : 2023-12-20 DOI: 10.4028/p-AQwLD5
Hidetake Tanaka
The Swiss-type automatic lathe is designed for continuous mass production of the same product. In the research, the authors propose a combined turning process in which a joining process using the frictional welding method is introduced into the automatic lathe. If the joining process is performed with a Swiss-type automatic lathe, it is expected that the problem of a large amount of residual material due to the mechanical structure can be solved. Generally, the friction welding method is performed by a dedicated machine and is pressure controlled by a hydraulic power source, however in the case of an automatic lathe, friction welding is controlled by the feed length and feed rate. The low rigidity of automatic lathes is also concerned. In the study, the authors investigated the tensile strength and rotational bending fatigue strength of the A6061 bonding material to investigate and quantitatively evaluate the optimum friction welding conditions that can obtain good bonding results in the friction welding method using a multi-axis automatic lathe. Upset speed was the most influential factor for tensile strength and friction rotation speed was good at about 4000 rpm. This fact suggests that excessive heat input leads to a decrease in tensile strength. The tensile strength was equivalent to that of the annealed material. It also seems that the air-cooled annealing phenomenon occurs during the friction welding process. The results of rotational bending fatigue strength were similar to those of the annealed material. It is clarified that friction welding with an automatic lathe is feasible, however, the strength of the bonded material is reduced to the same level as that of the annealed material.
瑞士型自动车床是为连续大批量生产同一产品而设计的。在研究中,作者提出了一种组合车削工艺,其中在自动车床中引入了使用摩擦焊接方法的连接工艺。如果使用瑞士型自动车床进行连接工序,有望解决由于机械结构而产生的大量残余材料问题。一般来说,摩擦焊接方法由专用机床执行,并由液压动力源进行压力控制,但对于自动车床,摩擦焊接则由进给长度和进给速度控制。自动车床的低刚性也是一个问题。在这项研究中,作者调查了 A6061 焊接材料的拉伸强度和旋转弯曲疲劳强度,以研究和定量评估在使用多轴自动车床的摩擦焊接方法中能够获得良好焊接效果的最佳摩擦焊接条件。升速是影响拉伸强度的最大因素,而摩擦转速在 4000 rpm 左右时效果较好。这一事实表明,过多的热量输入会导致抗拉强度下降。拉伸强度与退火材料相当。此外,在摩擦焊接过程中似乎还出现了空气冷却退火现象。旋转弯曲疲劳强度的结果与退火材料相似。由此可见,使用自动车床进行摩擦焊接是可行的,但焊接材料的强度会降低到与退火材料相同的水平。
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引用次数: 0
Increasing Hardness and Wear Resistance of SKD61 Steel by Using Plasma Nitrocarburizing Proccess 利用等离子渗氮工艺提高 SKD61 钢的硬度和耐磨性
Pub Date : 2023-12-20 DOI: 10.4028/p-x4vtyC
Ridwan Setiawan, T. Sujitno, E. S. Siradj, Suprapto Suprapto, Hari Suprihatin
This study observed the results of plasma nitrocarburizing processes on JIS SKD61 Steel. This research aims to use a plasma nitrocarburizing process to increase the hardness and wear resistance of JIS SKD61Steel. Before plasma nitriding was carried out, the sample had undergone a pre-treatment process. The optimum hardness value obtained after the pre-treatment process was 504 HV. The optimum hardness obtained in the plasma nitrocarburizing sample was 830 HV at temperatures 500°C for 4 hours. The optimum wear resistance or specific wear results on plasma nitrocarburizing was 0.11 x10-6mm2/kg at temperatures 400°C for 4 hours and 0.08 x10-6mm2/kg at temperature 500°C for 4 hours. XRD test results show that the phase formed in the nitrocarburizing compound layer was the iron nitride, iron carbonitride FeN, FeN0.49, ε-Fe2-3N, or ε-Fe2-3(N,C). The process of plasma nitrocarburizing has improved the mechanical properties of hardness and wear resistance of SKD61 steel.
本研究观察了 JIS SKD61 钢的等离子软氮化工艺结果。本研究旨在使用等离子渗氮工艺提高 JIS SKD61 钢的硬度和耐磨性。在进行等离子渗氮之前,试样经过了预处理过程。预处理后获得的最佳硬度值为 504 HV。等离子渗氮试样在温度为 500°C 的条件下,经过 4 小时的渗氮处理,获得的最佳硬度值为 830 HV。等离子软氮化的最佳耐磨性或特定磨损结果为:温度 400°C 4 小时 0.11 x10-6mm2/kg 和温度 500°C 4 小时 0.08 x10-6mm2/kg。XRD 测试结果表明,氮化复合层中形成的相为氮化铁、碳氮化铁 FeN、FeN0.49、ε-Fe2-3N 或 ε-Fe2-3(N,C)。等离子软氮化工艺改善了 SKD61 钢的硬度和耐磨性等机械性能。
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引用次数: 0
Edge Treatment by Tip-Burnishing Process with an Active Rotary Tool 利用主动旋转工具的尖端烧蚀工艺进行边缘处理
Pub Date : 2023-12-20 DOI: 10.4028/p-h2VUhA
Masato Okada, Seito Yoshita, M. Nikawa, Naho Hasegawa
A novel edge treatment method that utilizes a tip-burnishing process with an active rotary tool developed by the authors was proposed. Two types of burnishing process experiments were conducted using the tip-burnishing process to deburr the workpiece edge and create a sharp cutting edge. Furthermore, an evaluation test for the cutting performance of the sharp edge, which was treated using the developed burnishing process, was conducted. In the deburring experiment, superior deburring was achieved by generating a sliding effect orthogonal to the burr generation direction. An experiment was conducted for evaluating the sharpening of the cutting edge; it was observed that the cutting-edge angle decreased due to the burnishing process. A cutting performance test was conducted using a wedge-shaped workpiece before and after burnishing. The cutting performance of the workpiece was quantitatively evaluated based on the load and stroke required for the cutting of the sheet material.
作者提出了一种新型刃口处理方法,即利用主动旋转刀具进行刃尖烧钝处理。使用刀尖灼烧工艺进行了两种灼烧工艺实验,以去除工件边缘的毛刺并形成锋利的切削刃。此外,还对使用所开发的烧钝工艺处理过的锋利刃口的切削性能进行了评估测试。在去毛刺实验中,通过产生与毛刺产生方向正交的滑动效应,实现了出色的去毛刺效果。为评估切削刃的锋利程度,还进行了一项实验;结果表明,由于采用了抛光工艺,切削刃角度减小了。使用楔形工件进行了抛光前后的切削性能测试。根据切割板材所需的载荷和行程,对工件的切割性能进行了定量评估。
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引用次数: 0
Electropolishing with Circulated Electrolyte for Improving Surface Finish of Brass 用循环电解液进行电抛光以改善黄铜的表面光洁度
Pub Date : 2023-12-20 DOI: 10.4028/p-q7tTGU
Abdul Rahim Safaruddin, U. A. Salim, S. Suyitno, M. Mahardika, B. Arifvianto
Electropolishing has been widely used for surface finishing of metallic products in the industry, owing to its excellent capability of producing metallic components with a homogeneously smooth surfaces. However, this treatment is often constrained by the long duration required for the processing. Therefore, an improvement in this process is needed. The aim of this research is to introduce the use of electropolishing with circulated electrolytes for improving the surface finish of brass. In this work, electropolishing was carried out by using circulated H2SO4 electrolyte for 10 to 30 min in a customized electropolishing chamber. The effect of this treatment on surface morphology, surface roughness, and thickness reduction of the brass specimen was determined. The results showed a better capability of electropolishing with circulated electrolyte in decreasing the brass roughness, i.e., by 84%, than that without electrolyte circulation which only reached 45% during 30 min of the treatment.
由于电解抛光具有生产表面均匀光滑的金属部件的卓越能力,因此在工业领域被广泛用于金属产品的表面处理。然而,这种处理方法往往受到加工所需时间较长的限制。因此,需要对这一工艺进行改进。本研究的目的是介绍使用循环电解液进行电抛光以改善黄铜的表面光洁度。在这项工作中,使用循环 H2SO4 电解液在定制的电解抛光室中进行 10 至 30 分钟的电解抛光。测定了这种处理方法对黄铜试样表面形态、表面粗糙度和厚度减少的影响。结果表明,在 30 分钟的处理过程中,使用循环电解液降低黄铜粗糙度的能力比不使用循环电解液降低黄铜粗糙度的能力更强,即降低了 84%,而不使用循环电解液降低黄铜粗糙度的能力仅为 45%。
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引用次数: 0
Synthesis of Single Nanometer-Sized Au Nanoparticles Coated with Silica Toward X-Ray Contrast Agent 单个纳米级金纳米粒子与二氧化硅涂层的合成,用于 X 射线对比剂
Pub Date : 2023-12-20 DOI: 10.4028/p-5lOBa0
Takeru Sakamoto, N. Yamauchi, Takumu Takase, Mone Kimura, K. Gonda, Y. Kobayashi
In this study, we proposed a method for fabricating diagnostic imaging nanoparticles composed of Au nanoparticles and silica shells (Au/SiO2). The proposed method consisted of two steps. The first step was the synthesis of Au nanoparticles. In sodium hydroxide (NaOH) solution, hydrogen tetrachloroaurate (III) trihydrate was reduced with tetrakis(hydroxymethyl)phosphonium chloride to synthesize Au nanoparticles with a diameter of 1.7 ± 0.3 nm. The Au nanoparticles were then coated with silica in the following step. The silica coating was achieved via a sol–gel reaction of tetraethyl orthosilicate in the presence of Au nanoparticles in water/ethanol dissolved in NaOH. The Au/SiO2 nanoparticles degraded faster in saline or phosphate-buffered saline than in water, and the X-ray imaging capability was retained.
在这项研究中,我们提出了一种由金纳米粒子和二氧化硅外壳(Au/SiO2)组成的诊断成像纳米粒子的制造方法。该方法包括两个步骤。第一步是合成金纳米粒子。在氢氧化钠(NaOH)溶液中,用四(羟甲基)氯化磷还原三水四氯金酸氢(III),合成直径为 1.7 ± 0.3 nm 的金纳米粒子。在接下来的步骤中,金纳米颗粒被涂覆上二氧化硅。二氧化硅涂层是通过原硅酸四乙酯与纳米金颗粒在溶有 NaOH 的水/乙醇中的溶胶-凝胶反应实现的。金/二氧化硅纳米粒子在生理盐水或磷酸盐缓冲盐水中的降解速度快于在水中的降解速度,但其 X 射线成像能力得以保留。
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引用次数: 0
Special Nanomaterials and Surface Treatment 特殊纳米材料和表面处理
Pub Date : 2023-12-20 DOI: 10.4028/b-wpa4ww
Yi Cheng Chen, Hideaki Tsukamoto, Yuyuan Zhao, A. D. Pramata
{"title":"Special Nanomaterials and Surface Treatment","authors":"Yi Cheng Chen, Hideaki Tsukamoto, Yuyuan Zhao, A. D. Pramata","doi":"10.4028/b-wpa4ww","DOIUrl":"https://doi.org/10.4028/b-wpa4ww","url":null,"abstract":"","PeriodicalId":21754,"journal":{"name":"Solid State Phenomena","volume":"16 6","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-12-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"138955947","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Solid State Phenomena
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