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Modern Methods Analysis of Longitudinally Welded Pipes Production in the Continuous Forming Mill TESA10-50 (Pipe Electrical Welding Unit) of the Different Types of Configurations TESA10-50 连续成型轧机(钢管电气焊接装置)不同配置类型纵向焊接钢管生产的现代方法分析
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110281
S. V. Samusev, T. Y. Sidorova, V. T. Nguyen

Abstract

The process to change the strip form is presented for the continuous metallurgical unit consisted of the forming mill, the butt—welt pipe mill, the calibrated mill and the shaping mill. At the Metal Forming Departure of National University of Science and Technology MISIS, the next topics are developed actively: (1) The new caliber designs for forming units lines of different configurations; (2) The computer modeling of geometrical parameters; (3) The equipment manufacturing in the accordance with the modern technologies; (4) The determination of the strained–deformed state of pipe skelp during the shaping processes taking into account the deformation conditions; (5) The determination of energy-force parameters and their analyzing. Techniques based on special prints to determine the forming contact conditions are presented for the different schemes of speed conditions of pipe skelp forming in the roll caliber. Physical and computer modeling are used to study the continuous forming processes. The results of experimental investigations and the contact surfaces parameters are presented in this article. As part of the production facilities expansion the proposals have been developed to upgrade Continuous Forming Mill TESA 219-406 for the production of the pipe the 406 mm diameter pipe with the 10 mm thick wall.

摘要介绍了由成形轧机、对夹式管轧机、校准轧机和整形轧机组成的连续冶金单元的带材形状改变过程。国立科技大学 MISIS 金属成型系正在积极开发以下课题:(1) 不同配置的成型机组生产线的新口径设计;(2) 几何参数的计算机建模;(3) 按照现代技术制造设备;(4) 在考虑变形条件的情况下,确定管材在成型过程中的应变变形状态;(5) 能量-力参数的确定及其分析。针对不同的轧辊口径管材轧辊成型速度条件方案,介绍了基于特殊印刷的成型接触条件确定技术。使用物理和计算机模型研究连续成型过程。本文介绍了实验研究结果和接触面参数。作为生产设施扩建的一部分,建议对 TESA 219-406 连续成型轧机进行升级,以生产直径 406 毫米、壁厚 10 毫米的钢管。
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引用次数: 0
Study of Wear Resistance of Mandrels upon Piercing Workpieces Made of Steel 20Kh13 研究 20Kh13 钢心轴在刺穿工件时的耐磨性
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s096709122311013x
A. A. Korsakov, D. V. Mikhalkin, A. V. Krasikov, A. S. Aleschenko, Yu. V. Gamin, A. I. Bannikov, Ya. A. Chemaeva, E. Yu. Mikhalkina

Abstract

The results of an experimental study regarding the influence of the material and calibration of the piercing mill mandrel on its wear resistance upon piercing workpieces made of steel 20Kh13 have been presented. To carry out the study, mandrels made of four grades of steel (4Kh5MFS, 5Kh3V3MFS, 20Kh2N4A, 3Kh3M3F) and two types of calibrations have been used: with a smooth working surface and a specially designed one that ensures fractional deformation in the source during piercing by applying a periodic variable profile to the working surface, representing longitudinal grooves. The effectiveness of using a mandrel with longitudinal recesses on the working surface to increase its durability is confirmed by the results of computer modeling using the finite element method in the QForm 2D/3D software product. The experimental study was carried out on a two-roll piercing screw rolling mill MISIS-130D with barrel-shaped rolls and a guide tool in the form of fixed rulers. The durability of the mandrel was assessed by visual inspection of the quality of the working surface and by determining the change in mass after each pass upon piercing workpieces made of steel 20Kh13. According to the results of the work, it was found that the wear of all types of mandrels is predominantly adhesive in nature (there are traces of metal adhesion and tearing out on the mandrels). The best results in terms of durability were shown by a mandrel made of steel 20Kh2N4A.

摘要 就穿孔轧机心轴的材料和校准对其在穿孔 20Kh13 钢制工件时的耐磨性的影响进行的实验研究结果已经公布。为了进行这项研究,使用了由四种钢材(4Kh5MFS、5Kh3V3MFS、20Kh2N4A、3Kh3M3F)制成的心轴和两种校准方式:一种是光滑的工作面,另一种是专门设计的工作面,通过在工作面上施加周期性的可变轮廓(代表纵向沟槽),确保在穿孔过程中产生零碎变形。使用 QForm 2D/3D 软件产品中的有限元法进行计算机建模的结果证实了使用工作面上带有纵向凹槽的芯轴提高其耐用性的有效性。实验研究是在 MISIS-130D 型双辊穿孔螺杆轧机上进行的,该轧机配有桶形轧辊和固定尺形式的导向工具。心轴的耐久性是通过目测工作表面质量和确定每次穿孔后 20Kh13 钢制工件的质量变化来评估的。工作结果表明,所有类型心轴的磨损主要是粘着磨损(心轴上有金属粘着和撕裂的痕迹)。20Kh2N4A 钢制心轴的耐久性最好。
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引用次数: 0
Properties and Structure Control of Hot-Worked Vessels by Varying the Cooling Media at the Outlet of the Rolling-Press Line 通过改变轧压生产线出口处的冷却介质控制热加工容器的性能和结构
Q4 Materials Science Pub Date : 2024-02-13 DOI: 10.3103/s0967091223100169
V. A. Medvedev, R. L. Shatalov

Abstract

The discrete control method of the mechanical properties and structure during heat treatment of grade 50 steel vessels with residual heating after thermomechanical treatment on the rolling-press line of the Bogorodsk branch of NPO Pribor is developed and studied. The advantages and disadvantages of cooling media are considered depending on the conditions of heat absorption. The influence of various compositions and concentrations of polymer aqueous solutions and mineral oil on the properties and structure of deformed vessels under cooling are studied. The possibility of varying the cooling media to regulate the cooling rate and properties of rolled products is shown. Analysis of the obtained research results makes it possible to establish collective patterns between the cooling rate, the resulting microstructure and the mechanical properties of grade 50 steel vessels at the outlet of the rolling-press line of the Bogorodsk branch of NPO Pribor.

摘要 在 NPO Pribor 公司 Bogorodsk 分部的轧制压机生产线上,开发并研究了 50 级钢容器热处理期间机械性能和结构的离散控制方法。根据吸热条件考虑了冷却介质的优缺点。研究了聚合物水溶液和矿物油的各种成分和浓度对冷却变形容器的性能和结构的影响。研究表明,可以通过改变冷却介质来调节冷却速度和轧制产品的性能。通过对研究结果的分析,可以确定在 NPO Pribor 公司波哥罗茨克分公司轧制线出口处 50 级钢容器的冷却速度、所产生的微观结构和机械性能之间的共同模式。
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引用次数: 0
Experimental Temperature Dependencies in Force Plunge-Cut Grinding 力切入式磨削的实验温度依赖性
Q4 Materials Science Pub Date : 2024-02-13 DOI: 10.3103/s0967091223100078
V. V. Bykov, M. I. Golubev, M. S. Belyakov, E. P. Baranov

Abstract

Experimental studies of force plunge grinding were carried out to obtain the components of cutting forces and temperature in the contact zone of the grinding wheel with the workpiece. Experimental data were obtained on the dependence of cutting force and temperature in the contact zone of a part and the grinding wheel during power plunge grinding on the transverse feed and rotation speed of a part.

摘要 对力切入式磨削进行了实验研究,以获得砂轮与工件接触区的切削力和温度成分。获得了动力切入磨削过程中工件与砂轮接触区切削力和温度与工件横向进给量和转速的关系的实验数据。
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引用次数: 0
Development of a Mechatronic System for the Main Drive of a Cold Pipe Rolling Mill 开发用于冷管轧机主传动装置的机电一体化系统
Q4 Materials Science Pub Date : 2024-02-13 DOI: 10.3103/s0967091223100145
K. V. Litsin, A. A. Klimenko, R. N. Kalinin, I. A. Orekhovskii, D. R. Azibaeva

Abstract

The operation of the cold pipe rolling mill of JSC Sinarskii Pipe Plant is considered. A solution was proposed to modernize the main drive of the mill by forming four subsystems: the main drive, which ensures the movement of the main mechanism (stand) during pipe rolling; drive of working feed of the workpiece by 15–30 mm when the stand passes the extreme positions; front chuck rotation drive; rod chuck rotation drive, which ensures the workpiece rotation by 30 degrees. A mechatronic system was developed that covers each of the subsystems and allows for overall control. A mathematical model of the control loop for technological coordinates of the drive was developed and studied. The developed mechatronic system will improve the productivity of the cold rolling mill and the reliability of its operation while reducing the influence of mechanical loads.

AbstractThe operation of the cold pipe rolling mill of JSC Sinarskii Pipe Plant is considered.提出了轧机主传动装置现代化的解决方案,包括四个子系统:主传动装置,确保轧管过程中主机构(机架)的移动;机架通过极限位置时工件工作进给 15-30 mm 的传动装置;前卡盘旋转传动装置;杆卡盘旋转传动装置,确保工件旋转 30 度。开发的机电一体化系统涵盖了每个子系统,可实现整体控制。开发并研究了驱动技术坐标控制回路的数学模型。开发的机电一体化系统将提高冷轧机的生产率和运行可靠性,同时减少机械负载的影响。
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引用次数: 0
Effect of Silicon on the Heat Resistance of Deposited Alloys of the Ti–Al System 硅对 Ti-Al 系沉积合金耐热性的影响
Q4 Materials Science Pub Date : 2024-02-13 DOI: 10.3103/s0967091223100121
A. I. Kovtunov, A. G. Bochkarev, D. I. Plakhotnyi

Abstract

In this paper, we present the results of studies of the chemical and phase composition of alloys of the titanium-aluminum system deposited on titanium using aluminum and aluminum-silicon filler materials. The effect of aluminum and silicon on the heat resistance of alloys of the titanium-aluminium system that are deposited using SvA5, SvAK5, and SvAK12 filler wires is established.

摘要 本文介绍了使用铝和铝硅填充材料在钛上沉积的钛铝系合金的化学成分和相组成的研究结果。确定了铝和硅对使用 SvA5、SvAK5 和 SvAK12 填充丝沉积的钛铝系合金耐热性的影响。
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引用次数: 0
The Influence of Cadmium Plating of 60S2A Steel in Cyanide-Free Electrolytes on Its Strength Characteristics and Some Properties of Cadmium Coatings 在无氰电解液中对 60S2A 钢镀镉对其强度特性和镉涂层某些特性的影响
Q4 Materials Science Pub Date : 2024-02-13 DOI: 10.3103/s0967091223100194
K. N. Smirnov, E. A. Arkhipov, T. A. Vagramyan, D. A. Zhirukhin, D. A. Shuvalov, I. V. Odinokova

Abstract

The influence of the cadmium plating process from various types of electrolytes and the corrosion resistance of cadmium coatings on the strength characteristics of 60S2A steel were investigated. The research results showed that, contrary to the established opinion that the ammonium chloride electrolyte of cadmium plating has a minimal tendency to hydrogenation, it is practically absent in the ammonium sulfate electrolyte, which makes it possible to eliminate the energy-intensive (and sometimes even dangerous) operation of heat treatment of products after applying a cadmium coating. The corrosion resistance of cadmium coatings is highest for ammonium sulfate electrolytes, both with and without chromate passivation. The use of TsKN additives in all three types of electrolytes leads to a noticeable increase in the corrosion resistance of cadmium coatings.

摘要 研究了不同类型电解液的镀镉工艺和镉镀层的耐腐蚀性对 60S2A 钢强度特性的影响。研究结果表明,氯化铵镀镉电解液的析氢倾向极小,而硫酸铵电解液则几乎没有析氢倾向,这使得在镀镉后无需对产品进行高能耗(有时甚至是危险的)热处理操作成为可能。无论是有铬酸盐钝化还是没有铬酸盐钝化的硫酸铵电解液,镉镀层的耐腐蚀性都是最高的。在所有三种电解液中使用 TsKN 添加剂都能明显提高镉涂层的耐腐蚀性。
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引用次数: 0
Effect of Severe Plastic Deformation on the Formation of the Nonferrous Metal Alloy Microstructure 严重塑性变形对有色金属合金微观结构形成的影响
Q4 Materials Science Pub Date : 2024-02-13 DOI: 10.3103/s0967091223100054
A. S. Borisov, A. A. Naumov, A. Yu. Borisova, O. G. Zotov, V. N. Tsemenko

Abstract

Several copper alloys with the addition of Zn and Sn are taken for the study. In order to determine the effect of severe plastic deformation (SPD) on microstructure formation, these alloys are subjected to severe plastic deformation on a Gleeble-3800 thermomechanical simulator. The study uses a special case of 3D forging—2D forging, using a MaxStrain multi-axis deformation module. Two modes are developed for processing: 10 deformation cycles (20 impacts) at room temperature with a total degree of deformation greater than 7; 20 deformation cycles (40 impacts) at room temperature with a total degree of deformation greater than 17. The results of the analysis of the microstructure of copper alloys after physical modeling are presented in the study.

摘要 研究对象是添加了锌和锡的几种铜合金。为了确定严重塑性变形(SPD)对微观结构形成的影响,在 Gleeble-3800 热机械模拟器上对这些合金进行了严重塑性变形。研究使用 MaxStrain 多轴变形模块,对三维锻造-二维锻造进行了特殊处理。开发了两种加工模式:室温下 10 次变形循环(20 次冲击),总变形量大于 7;室温下 20 次变形循环(40 次冲击),总变形量大于 17。研究中介绍了物理建模后铜合金微观结构的分析结果。
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引用次数: 0
Influence of Heat Treatment on the Structure, Phase Composition and Properties of Deformable Hard-Magnetic Fe–30Cr–20Co–2Mo Powder Alloy 热处理对可变形硬磁性 Fe-30Cr-20Co-2Mo 粉末合金的结构、相组成和性能的影响
Q4 Materials Science Pub Date : 2024-02-13 DOI: 10.3103/s0967091223100029
A. B. Ankudinov, A. Yu. Ivannikov, V. A. Zelenskii, A. B. Mikhailova, M. A. Kaplan, V. S. Yusupov

Abstract

The structure, phase composition, mechanical and magnetic properties of deformable hard magnetic Fe–30Cr–20Co–2Mo alloy obtained by sintering (1400°C, 240 min) of elemental powder compacts. The effect of quenching (1300°C, water) and stepwise heat treatment on the structure, mechanical properties during compression and magnetic characteristics of the samples is established. In the samples after sintering, a high proportion of the brittle sigma phase is recorded (~47%). The yield strength of such samples under compression is 1330 MPa with a brittle nature of fracture. After quenching, the yield strength decreases to 607 MPa, but the ductility of the samples increases. The increase in the samples ductility after quenching is associated with the fixation of the ferrite phase in the structure with a small amount of chromium oxides. After stepwise heat treatment, the ductility remains close to the ductility of quenched samples, but the yield strength increases to 1190 MPa. The Portevin–Le Chatelier effect is observed on such samples. Structural changes in the alloy during stepwise heat treatment lead to the appearance of technically suitable magnetic properties (residual induction 0.83 T, coercive force 56.4 kA/m, magnetic product 16 kJ/m3).

摘要 研究了元素粉末烧结(1400°C,240 分钟)获得的可变形硬磁性 Fe-30Cr-20Co-2Mo 合金的结构、相组成、力学性能和磁性能。淬火(1300°C,水)和分步热处理对样品的结构、压缩过程中的力学性能和磁性能的影响已经确定。在烧结后的样品中,脆性σ相的比例很高(约为 47%)。这些样品的压缩屈服强度为 1330 兆帕,断裂性质为脆性。淬火后,屈服强度降至 607 兆帕,但样品的延展性却增加了。淬火后样品延展性的增加与结构中铁素体相的固定和少量铬氧化物有关。逐步热处理后,延展性仍接近淬火样品的延展性,但屈服强度增至 1190 兆帕。在这种样品上可以观察到波特文-勒夏特列效应。在分步热处理过程中,合金结构的变化导致出现技术上合适的磁性能(残余感应 0.83 T,矫顽力 56.4 kA/m,磁积 16 kJ/m3)。
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引用次数: 0
Study of the Elemental Composition and Wear Resistance of Coatings Obtained by Plasma Electrolytic Oxidation 等离子电解氧化涂层的元素组成和耐磨性研究
Q4 Materials Science Pub Date : 2024-02-13 DOI: 10.3103/s0967091223100133
Yu. A. Kuznetsov, I. N. Kravchenko, D. I. Petrovskii

Abstract

The results of studies of the elemental composition and wear resistance of coatings formed by plasma-electrolytic oxidation on aluminum alloys are presented. As a result of X-ray spectral analysis, the distribution of chemical elements was revealed, which makes it possible, to a certain extent, to judge the influence of the electrolyte used and the chemical composition of the oxidized alloy on the elemental composition of the oxide-ceramic coating. It was established that the wear rate of coatings is 4.3–4.8 times lower than that of aluminum alloys without coatings. Electrolyte composition for plasma-electrolytic oxidation of aluminum alloys was recommended.

摘要 介绍了对铝合金等离子电解氧化形成的涂层的元素组成和耐磨性的研究结果。通过 X 射线光谱分析,揭示了化学元素的分布,从而在一定程度上可以判断所用电解液和氧化合金的化学成分对氧化陶瓷涂层元素组成的影响。结果表明,涂层的磨损率比没有涂层的铝合金低 4.3-4.8 倍。推荐了用于铝合金等离子电解氧化的电解液成分。
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引用次数: 0
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Steel in Translation
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