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Contents: steel research int. 11/2024 内容:国际钢铁研究协会11/2024
IF 1.9 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-10-27 DOI: 10.1002/srin.202470113
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引用次数: 0
IF 1.9 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-10-27 DOI: 10.1002/srin.202300677
<p>He started his professional career between 1976 and 1979 as a research associate in the Department of Industrial Furnaces and Heat Engineering of RWTH Aachen University. He then took positions in the steel industry from 1979 till 2002. He first served at Vereinigte Deutsche Metallwerke as manager quality and research of the melt shop Unna. Since 1987 he headed the metallurgical department of Krupp Nirosta (later ThyssenKrupp Nirosta).</p><p>After habilitation In 1998 he became, in addition to his industrial activity, private lecturer (Privat-Dozent) at the RWTH Aachen for the topic Metallurgy and High Temperature Reaction Technique. In 2002, Piotr Scheller accepted the call for the Chair of Iron and Steel Metallurgy at TU Bergakademie Freiberg in Saxony. Until January 2012 he headed the Institute for Iron and Steel Technology which can look back on a long and important history. He also served as the dean of the Faculty for Materials Science and Materials Engineering, he initiated collaborations between the TU Freiberg and universities in Poland, China, South Korea, Sweden and Ukraine. In 2011 he received the »Medal of Honor« from the Academy for Mining and Metallurgy Krakow for his scientific achievements in Saxony-Polish cooperation. During his active time in Freiberg he built up a laboratory with the most modern experimental techniques for the measurements of surface tension and viscosities of molten phase at steelmaking temperatures along with numerous other experimental equipment. Since his retirement he has been invited as visiting professor by a number of famous universities in the world.</p><p></p><p>His achievements in the scientific field are comprehensive and very diverse. Based on industrial experiments, Piotr Scheller described the flow behavior in the ladle and delivered important contributions to the kinetics of nitrogen transfer between gas and Cr-Ni-alloys. The precipitation of non-metallic inclusions especially in the continuous casting process was the starting point for the investigation of the interfacial phenomena between liquid steel and slag. In fact, his contributions in the area of interfacial phenomena and the application of the same in process metallurgy are extremely important in modelling various two phase reactions in metallurgical processes. Professor Scheller has been author of ca. 200 publications in reputed journals in the field of process metallurgy. His contributions to the book “Treatise on Process Metallurgy”, Elsevier publications, both as section editor as well as a contributor to several chapters, are highly significant. The 2nd edition of this book, scheduled early 2024, will see further contributions of him. He is owner of 6 patents/patent applications in the field if iron and steelmaking.</p><p>This special issue in steel research international is dedicated to Professor Scheller on the occasion of his 75th birthday in 2024. We hope for many future meetings with this charming scientist and wish him man
1976 年至 1979 年,他在亚琛工业大学工业炉和热能工程系担任助理研究员,开始了自己的职业生涯。1979 年至 2002 年,他在钢铁行业任职。他最初在 Vereinigte Deutsche Metallwerke 担任乌纳熔炼车间质量和研究经理。自 1987 年起,他担任克虏伯尼罗斯塔公司(后来的蒂森克虏伯尼罗斯塔公司)冶金部的负责人。1998 年,在获得适应训练资格后,他除了从事工业活动外,还在亚琛工业大学担任私人讲师(Privat-Dozent),讲授冶金学和高温反应技术。2002 年,Piotr Scheller 接受了萨克森州弗莱贝格理工大学钢铁冶金学教席的聘任。直到 2012 年 1 月,他一直担任钢铁技术研究所所长,该研究所拥有悠久而重要的历史。他还担任过材料科学与材料工程学院院长,并发起了弗莱贝格工业大学与波兰、中国、韩国、瑞典和乌克兰大学之间的合作。2011 年,他因在萨克森州与波兰的合作中取得的科学成就获得了克拉科夫采矿冶金学院颁发的 "荣誉奖章"。在弗莱贝格工作期间,他建立了一个拥有最先进实验技术的实验室,用于测量炼钢温度下熔融相的表面张力和粘度,并配备了许多其他实验设备。退休后,他受邀担任世界多所著名大学的客座教授。根据工业实验,Piotr Scheller 描述了钢包中的流动行为,并对气体和铬镍合金之间的氮转移动力学做出了重要贡献。非金属夹杂物的析出,尤其是在连铸过程中的析出,是研究钢液与熔渣之间界面现象的起点。事实上,他在界面现象领域的贡献以及界面现象在流程冶金中的应用,对于模拟冶金流程中的各种两相反应极为重要。谢勒教授在工艺冶金领域的知名期刊上发表了约 200 篇论文。他在 Elsevier 出版社出版的《工艺冶金学专论》一书中担任章节编辑并撰写了多个章节,做出了巨大贡献。计划于 2024 年初出版的该书第二版将会有他更多的贡献。他在炼铁和炼钢领域拥有 6 项专利/专利申请。本期《国际钢铁研究》特刊是在 2024 年谢勒教授 75 岁生日之际献给他的。我们希望今后能与这位迷人的科学家多次见面,并祝愿他在未来的岁月里硕果累累。
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引用次数: 0
Contents: steel research int. 10/2024 内容:国际钢铁研究协会10/2024
IF 1.9 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-28 DOI: 10.1002/srin.202470103
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引用次数: 0
Continuous Casting Tundish Dead Volume Study by Physical Modeling and Computational Investigation 通过物理建模和计算研究对连铸中间包死体积进行研究
IF 1.9 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-24 DOI: 10.1002/srin.202400125
Soumitra Kumar Dinda, Donghui Li, Fernando Guerra, Chad Cathcart, Mansoor Barati

Flow efficiency in a two-strand continuous casting tundish is studied by analyzing the residential time distribution (RTD) curves in a small-scale tundish water model using a conductive NaCl solution tracer. The velocity fields in the tundish water model are measured by particle image velocimetry, which is used to validate the results of the mathematical model in the article. It is found that the tracer concentration has a significant impact on the predicted dead volume fraction in the RTD analysis. Validated mathematical modeling of the computational fluid dynamics (CFD) technology is performed to explore the root cause of the defective results in the RTD analysis. It is found that the flow inside the tundish is sensitive to density variations caused by the injected tracer. A denser tracer will stay lower in the tundish by gravity and flow out of the tundish more quickly. A proper tracer concentration in the water model experiments is discussed to visualize the dead volume and improve tundish furniture design efficiently for future work, a new method using CFD modeling is proposed in this article, which can directly demonstrate the dead volume's location.

通过分析使用导电 NaCl 溶液示踪剂的小尺度水池模型中的驻留时间分布 (RTD) 曲线,研究了双线连铸水池中的流动效率。通过粒子图像测速仪测量了中间包水模型中的速度场,并以此验证了文章中数学模型的结果。结果发现,示踪剂浓度对热电阻分析中预测的死体积分数有显著影响。通过计算流体动力学(CFD)技术的数学模型验证,探索了热电阻分析结果存在缺陷的根本原因。研究发现,中间包内的流动对注入示踪剂引起的密度变化非常敏感。密度较高的示踪剂在重力作用下会停留在较低的中间包内,并更快地流出中间包。本文讨论了水模型试验中适当的示踪剂浓度,以直观地显示死体积,并有效地改进中间包家具的设计,为今后的工作提出了一种使用 CFD 建模的新方法,它可以直接显示死体积的位置。
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引用次数: 0
Influence of Central Coke Ratio on the Internal State of Blast Furnace 中心焦比对高炉内部状态的影响
IF 2.2 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-18 DOI: 10.1002/srin.202400356
Pengbo Liu, Shusen Cheng, Zhao Liu
Central coke charging (CCC) is a widely used burden distribution method for blast furnaces (BFs). Adjusting the central coke ratio can change the burden temperature field and affect the smooth operation of BF. This study presents a coupled physical and mathematical model, incorporating particle motion, gas flow, and heat transfer between the burden and gas in two 5500 m3 BFs. The central coke ratios of the blast furnace A (BFA) and blast furnace B (BFB) is 15% and 20%, respectively. The root positions of the cohesive zone in the BFA and BFB are in the lower part of the stack and bosh zones, respectively. In the central area of the BF, the gas flow rate, gas temperature, and burden temperature of the BFB are higher. In the edge area of the BF, the gas flow rate, gas temperature, and burden temperature of the BFA are higher. The actual top gas temperature and gas pressure verify the accuracy of the proposed model. This model investigates the influence of the central coke ratio on the position of the cohesive zone, gas flow rate, gas temperature, and burden temperature, providing a cost‐effective method for studying the effect of the burden distribution matrix on the internal state of the BF.
中央装焦(CCC)是高炉(BF)广泛采用的一种炉料分配方法。调整中心焦比会改变炉料温度场,影响高炉的平稳运行。本研究提出了一个物理和数学耦合模型,其中包括两个 5500 立方米高炉中的颗粒运动、煤气流动以及炉料和煤气之间的热传递。高炉 A(BFA)和高炉 B(BFB)的中心焦比分别为 15%和 20%。高炉A和高炉B的内聚区的根部位置分别位于烟囱和烟囱区的下部。在 BF 的中心区域,BFB 的气体流速、气体温度和负担温度都较高。在 BF 的边缘区域,BFA 的气体流速、气体温度和负载温度较高。实际顶部气体温度和气体压力验证了所提模型的准确性。该模型研究了中心焦比对内聚区位置、煤气流速、煤气温度和炉料温度的影响,为研究炉料分布矩阵对 BF 内部状态的影响提供了一种经济有效的方法。
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引用次数: 0
Experimental Determination of Slag Emissivities for Enhanced Slag Control by Infrared‐Based Systems 通过实验确定炉渣发射率,利用红外系统加强炉渣控制
IF 2.2 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-18 DOI: 10.1002/srin.202400277
Bharath Vasudev Rangavittal, Herbert Köchner, Björn Glaser
For today's high‐quality steel production, good control of slag composition is essential in secondary steelmaking. However, the conventional slag analysis practice, involving sampling, sample preparation, and analysis, is very time‐consuming. This work is the first step toward an investigation of infrared (IR)‐based systems and can be used for online slag composition monitoring using the principle that different slag compositions have different emissivities in the IR wavelength range. Therefore, this work experimentally determines emissivity values of slags as a function of composition at steelmaking temperature, since available data for slags are very limited in the literature. The emissivities of three different slag compositions belonging to the Al2O3–CaO–SiO2–MgO system are investigated at 1773 K. The investigated emissivities are in the range of 0.75–0.87, with the best repeatability seen in the slag which is fully liquid at 1773 K. Variations in emissivities are observed within the other slags due to the presence of solid phases. Although the data clearly indicate a difference of emissivities as a function of slag composition, further experiments must be performed to evaluate the emissivities of other characteristic slags at different temperatures in order to further assess the applicability of IR‐based systems for slag composition control.
为了生产出高质量的钢材,在二次炼钢过程中对炉渣成分进行良好控制至关重要。然而,传统的炉渣分析方法包括取样、样品制备和分析,非常耗时。这项工作是研究基于红外(IR)系统的第一步,利用不同炉渣成分在红外波长范围内具有不同发射率的原理,可用于在线炉渣成分监测。因此,这项工作通过实验确定了炉渣在炼钢温度下作为成分函数的发射率值,因为炉渣的可用数据在文献中非常有限。在 1773 K 下,研究了属于 Al2O3-CaO-SiO2-MgO 体系的三种不同成分炉渣的发射率。所研究的发射率范围为 0.75-0.87,其中在 1773 K 下完全液态的炉渣重复性最好。尽管数据清楚地表明了发射率作为炉渣成分函数的差异,但为了进一步评估基于红外系统的炉渣成分控制的适用性,必须进行进一步的实验来评估其他特征炉渣在不同温度下的发射率。
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引用次数: 0
The Influence of Microstructure and Process Design on the Plastic Stability of 4 wt% Medium‐Manganese Steels 微观结构和工艺设计对 4 wt%中锰钢塑性稳定性的影响
IF 2.2 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-18 DOI: 10.1002/srin.202400575
Oguz Gülbay, Klaus Büßenschütt, Aleksandra Kozlowska, Adam Grajcar, Alexander Gramlich
The influence of different microstructures on the plastic stability of an air‐hardened industrially produced medium‐manganese steel is presented. For this matter, heat treatment parameters before and during intercritical annealing (IA) are varied, to achieve different microstructures. The resulting duplex microstructure is consecutively tested by tensile tests, which are monitored by digital image correlation (DIC) to obtain information on the local plastic deformation. The tests are accompanied by microstructure investigations using optical, scanning electron, and transmission electron microscopy. Finally, X‐ray and electron backscatter diffraction experiments are performed before and after deformation, to describe the altering phase fractions. It is demonstrated that the effect of the deformation temperature prior to IA treatment has a significant influence on the duplex microstructure, as it changes the austenite morphology from lamellar to globular and increases the phase fraction. The change in austenite phase fraction and morphology results in a higher yield strength (≈100 MPa), as well as higher uniform and total elongations (+2% and +5%, respectively). The DIC and tensile tests reveal that these differences in the austenite phase lead to a complete change in the strain hardening behavior, from continuous flow to discontinuous serrated flow, with clearly visible deformation bands during plastic deformation.
本文介绍了不同微观结构对工业生产的空气硬化中锰钢塑性稳定性的影响。为此,改变了临界退火(IA)前和退火过程中的热处理参数,以获得不同的微观结构。由此产生的双相微观结构通过拉伸试验进行连续测试,并通过数字图像相关(DIC)进行监测,以获得局部塑性变形的信息。在进行测试的同时,还使用光学显微镜、扫描电子显微镜和透射电子显微镜对微观结构进行研究。最后,在变形前后进行了 X 射线和电子反向散射衍射实验,以描述相分数的变化。结果表明,IA 处理前的变形温度对双相微观结构有重大影响,因为它使奥氏体形态从片状变为球状,并增加了相分数。奥氏体相分数和形态的变化导致了更高的屈服强度(≈100 兆帕)以及更高的均匀伸长率和总伸长率(分别为 +2% 和 +5%)。DIC 和拉伸试验表明,奥氏体相的这些变化导致应变硬化行为发生了彻底改变,从连续流动转变为不连续的锯齿流动,在塑性变形过程中出现了清晰可见的变形带。
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引用次数: 0
Phenomenological Study of the Atomization Process in Pre‐Filming Nozzles Typically Used for Steel Atomization 通常用于钢材雾化的预过滤喷嘴中雾化过程的现象学研究
IF 2.2 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-18 DOI: 10.1002/srin.202400138
Tom Kasper, Max Finster, Rüdiger Schwarze
Liquid steel atomization using close‐coupled nozzles is highly dependent on the relationship between momentum flux ratio, gas–liquid ratio, aspiration pressure, and operating pressure of inert gases. A strong correlation between these parameters and the final powder must be assumed. Understanding these parameters, their influence on the process, and their interactions with each other is indispensable for efficient powder production. In particular, the industrial application of close‐coupled atomization nozzles, which develop a thin pre‐film on the nozzle tip, is not yet fully understood. A model experiment is presented to investigate interactions between the flow conditions of the gaseous and liquid phases, focusing on recirculation phenomena inside the atomization zone. The experiments show the influence of liquid and gas flow conditions on the spray geometry and the liquid core length, as well as the strong dependence of the liquid mass flux on the gas flow. The aspiration pressure below the liquid nozzle is sensitive to gas pressure and has a major influence on the development of the liquid core and the pre‐film, as it increases the liquid mass flux. For practical application, the results confirm an optimal operating point of interacting system parameters, which leads to high‐quality atomization with minimal use of resources.
使用近耦合喷嘴雾化钢液在很大程度上取决于动量通量比、气液比、吸气压力和惰性气体工作压力之间的关系。必须假定这些参数与最终粉末之间存在很强的相关性。要实现高效的粉末生产,就必须了解这些参数、它们对工艺的影响以及它们之间的相互作用。特别是近耦合雾化喷嘴的工业应用,这种喷嘴会在喷嘴顶端形成一层薄薄的预膜,但人们对这种雾化喷嘴还没有完全了解。本文提出了一个模型实验来研究气相和液相流动条件之间的相互作用,重点是雾化区内的再循环现象。实验显示了液体和气体流动条件对喷雾几何形状和液芯长度的影响,以及液体质量流量对气体流量的强烈依赖性。液体喷嘴下方的吸气压力对气体压力很敏感,并且对液芯和预膜的形成有重大影响,因为它会增加液体质量通量。在实际应用中,结果证实了相互作用的系统参数的最佳工作点,从而以最小的资源消耗实现了高质量的雾化。
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引用次数: 0
Densities, Surface Tensions, and Viscosities of Molten High‐Silicon Electrical Steels with Different Silicon Contents 不同含硅量的熔融高硅电工钢的密度、表面张力和粘度
IF 2.2 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-18 DOI: 10.1002/srin.202400237
Lukas Neubert, Matheus Roberto Bellé, Taisei Yamamoto, Tsuyoshi Nishi, Hidemasa Yamano, Frank Ahrenhold, Olena Volkova
Density, surface tension, and viscosity of various liquid electrical steels are measured at different temperatures, varying in their silicon content between 3 and 6 mass%. Density and surface tension are determined using the maximum bubble pressure method, while viscosity is investigated comparatively using a vibrating finger viscometer and an oscillating crucible viscometer. The results are compared with models known from the literature. Based on this, the density of the steel [ρ] = kg m−3 and the surface tension [σ] = N m−1 can be described as a function of temperature [θ] = °C and silicon content [Si] = mass% using the equations: , . There is a lack of experimental data in the literature for high‐temperature thermophysical properties for electrical steels. This underlines once again the novelty and significance of this study, as the determined thermophysical properties are essential for a wide range of applications. For instance, they are crucial in the production of metallic powders for additive manufacturing by atomization to adjust the properties of the powders precisely. The findings are also important for steelmaking itself, as the corrosion behavior of refractory material can be better determined.
在不同温度下测量了各种液态电工钢的密度、表面张力和粘度,其硅含量在 3 至 6 质量%之间。密度和表面张力是用最大气泡压力法测定的,而粘度则是用振动手指粘度计和振动坩埚粘度计进行比较研究的。研究结果与文献中已知的模型进行了比较。在此基础上,钢的密度 [ρ] = kg m-3 和表面张力 [σ] = N m-1 可以用公式描述为温度 [θ] = °C 和硅含量 [Si] = 质量%的函数:, .文献中缺乏电工钢高温热物理性能的实验数据。这再次强调了本研究的新颖性和重要性,因为所测定的热物理性质对于广泛的应用至关重要。例如,在通过雾化生产用于增材制造的金属粉末时,它们对于精确调整粉末特性至关重要。研究结果对炼钢本身也很重要,因为可以更好地确定耐火材料的腐蚀行为。
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引用次数: 0
A Physically Based Mean Field Model for Strain‐Induced Precipitation and Recrystallization in High‐Strength Low‐Alloy Steels 高强度低合金钢应变诱发沉淀和再结晶的物理平均场模型
IF 2.2 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2024-09-18 DOI: 10.1002/srin.202400493
Maria‐Ioanna T. Tzini, Gregory N. Haidemenopoulos
A physically based mean field model developed to predict the microstructural evolution during the thermomechanical control process of X70 high‐strength low‐alloy (HSLA) steels is presented. The physically based mean field model incorporates a new integrated precipitation and recrystallization model developed to describe the interaction between strain‐induced precipitation of niobium and titanium carbonitrides and static recrystallization of austenite. The integrated model considers an effective Zener pinning force for the multimodal particle size distribution (PSD) of precipitates, an effective grain‐boundary mobility for the solute drag effect of niobium, and an inhomogeneous stored energy for austenite recrystallization. Given a processing route, the model predicts the variation of austenite grain size, recrystallized and precipitated fractions, and evolution of PSDs of precipitates. Model predictions reveal an excellent agreement with experimental grain size measurements and a final average ferrite grain size of 3.81 μm is achieved. The proposed model considers the heterogeneous nature of recrystallization and precipitation and can contribute to the process design of the HSLA and microalloyed steels.
本文介绍了一种基于平均场的物理模型,用于预测 X70 高强度低合金钢 (HSLA) 热机械控制过程中的微观结构演变。该基于物理的平均场模型包含一个新的析出和再结晶综合模型,用于描述应变诱导的铌和钛碳氮化物析出与奥氏体静态再结晶之间的相互作用。该综合模型考虑了析出物的多模态粒度分布 (PSD) 的有效齐纳引力、铌的溶质拖曳效应的有效晶界移动性以及奥氏体再结晶的非均质储能。在给定加工路线的情况下,模型预测了奥氏体晶粒大小、再结晶和析出部分的变化,以及析出物 PSD 的演变。模型预测结果与实验晶粒尺寸测量结果非常吻合,最终铁素体平均晶粒尺寸为 3.81 μm。所提出的模型考虑了再结晶和析出的异质性,有助于 HSLA 和微合金钢的工艺设计。
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引用次数: 0
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steel research international
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